THERMAL SHOCK CHAMBER

Transcription

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2 Good engineering is a pre-requisite for reliability PAGE 2 PAGE 3

3 FEATURES & BENEFITS Test basket with specimen Compressor Motorised Movement Motorised movement of test basket Multi-pane vacuumed viewing window Hot Zone Envicom Smart Series 7 colour touch screen Interfaces 2 USB and 1 Ethernet Test Basket Specimen Refrigeration unit DESIGN FEATURE Features Specification Benefits Test Space Entry ports No. 8 polished stainless steel, grade AISI-304, TIG welded and reinforced. Movable tube for entry of cables and wires to the test basket. Large test space, which can be used as a hot or cold chamber independently. The test specimen can be easily accessed for data acquisition and live testing. Leveling Casters 50mm wheel with high quality ABS resin handle. Easily movable. Anti-vibration function. High abrasion resistance. High chemical resistance. Test Basket OPERATIONAL FEATURES No. 8 polished stainless steel, grade AISI-304, Insulated top and bottom frames with silicone extruded gasket. Features Specification Benefits Controller Refrigerator control system Chamber Analytics On demand cooling Security levels On screen diagnostic Safety Alarms. Semi-hermetically sealed reciprocating compressor. Cascade refrigeration system A rigid structure to withstand the thermal shocks and yet low thermal mass for rapid transition and better recovery times. Efficient design and eco friendly design High capacity and energy efficient. Cold Zone Powder coated housing made of galvanised steel Levelling Castors Specimen Transfer system Motorised movement of test basket connected by a screw rod. Vibration free transfer in less than 5s. Sensor RTD Pt-100 sensors for hot, cold and test basket. Constantly monitor the hot and cold zone temperatures, including the test basket which is a floating sensor. This sensor can be placed on the test specimen as well. Communication & Networking System 7,9,12,15 LCD colour screen with resolution of 800 x 480 to 1280 x 800 Ethernet port for internet RS 232, RS485 ports 2GB SD card Optimised user interface experience Remote monitoring integration with 3rd party software such as NI/ Lab view Storage of test data for longer duration. Defrosting System Auto defrost of cold zone Allows continuous operation for long term thermal shock tests. HOLISTIC QUALITY CME is an ISO 9001:2008 company following highest level of quality standards in every activity of value chain. PAGE 4 PAGE 5

4 ENVICOM SMART CONTROL Chamber Analytics with Pro-active Support Diagnostic information will be synchronized to a FTP server. The user can access chamber analytic information such as: Power consumption Chamber usage Refrigeration system health Alarm history This information is available on with a unique user ID & password. Screen Sizes & Resolutions Resolutions available from 800 x480 to 1280 x 800 Diagnostic All critical parameters of the chamber such as suction pressure, discharge pressure, return gas temperature are monitored & displayed in the process Mimic. Security - User Level Rights Protect your test data from being misused. USER - Access to create and run test program. ADMIN - Access to settings & other configurations. FACTORY - Restricted to only authorised service personnel. & SMS Automatic of test program. SMS of diagnostic information such as power failure, Specimen over temperature etc. Web Enabled Controller No software required to remote control & monitor the chamber. Just use your favorite web browser such as Google Chrome, Firefox & IE. Versatile Communication Connect USB drive to download information. On-board 2GB SDcard to store multiple test programs. Ethernet port for internet access to your chamber. RS232, RS485, for integration with third party software such as NI/Labview. PAGE 6 PAGE 7

5 PERFORMANCE In-house developed technology used in the Thermal Shock Simulation System has raised the performance limit to one notch higher among the peers in the industry. TEMPERATURE UNIFORMITY - KTS The latest performance upgrades has helped the KTS chambers to reduce the overall test time, shortens the temperature recovery time while maintaining high temperature uniformity. The resulting accuracy is consistent across multiple test cycles improving the test reproducibility and reliability characteristics of the chamber. Test Conditions High-temp Exposure +150 C, 30 min Low-temp exposure -55 C, 30 min Measuring points 9 Specimen Plastic molded IC RECOVERY RATE - KTS Test Conditions High-temp Exposure +150 C, 30 min Pre-heating temperature +180 C Low-temp exposure -55 C, 30 min Pre-coolong temperature -70 C Measuring points 9 PAGE 8 PAGE 9

6 TECHNICAL SPECIFICATION INSTALLATION DIAGRAM Specification Dimensions KTS Model KTS 25-B2 KTS 64-B2 KTS 120-B External Dimension (WXDH) 700 mm x 2000 mmx 1900 mm 850 mm x 2150 mm x 1900 mm 1000 mm x 2300 mm x 1900 mm Test Space Dimension (WXDH) 400 mm x 400 mm x 450 mm 550 mm x550 mm x 450 mm 700x700x Test Basket Dimension (WXDH) 250 mm x250 mm x400 mm 400 mm x400 mm x400 mm 550x550x400 Test Basket Volume 25 L 64 L 120 L Thermal Shock System Temperature Range TOP VIEW Hot Zone 50 C to C Cold Zone 0 C to - 70 C Temperature Deviation ± 1 C D Basket movement Motorised movement of test basket connected by a screw rod Recovery Time < 5 min Ă50 W Recovery Time with Load < 5min with 0.5Kg compact steel load, in the exposure range of -55 C/+150 C Maximum specimen weight 12 Kg 15 Kg 20 Kg Refrigeration unit Air Cooled Ambient condition +15 C to +35 C, 75 % RH (max) Heat dissipation to installation space 15,000 BTU / Hour 19,000 BTU / Hour 24,000 BTU / Hour Installation conditions Electrical System Must be installed in a laboratory condition and well ventilated SIDE VIEW 270 H Electrical Connection 3P/N/PE AC 415V ±10% 50Hz Nominal Power 7 kw 11 kw 18 kw Connector CEE 32A CEE 63A CEE 63A Connection Cable Length Water Noise Level 7 M DM Water, ph 5-8, 1-3Kg/cm2 Approx. 70dB(A) at 1 m distance from the front. Shipment Details Net Weight 800 Kg 900 kg 1200 Kg FRONT VIEW Gross Weight 1000 Kg 1100 Kg 1450 Kg SIDE VIEW PAGE 10 PAGE 11

7 OPTIONAL ACCESSORIES TEST STANDARD COMPLIANCE STAINLESS STEEL SHELF Additional adjustable stainless steel mesh type shelf for distribution of test samples within the basket Test Standard Temperature Setting High Temperature Cold Temperature Soak Time No. of Cycles A JESD22-A104D B <15m <15m Not specified ENVICOM CONTROLLER: SCREEN SIZE 9 9 WVGA 800 x 480 LCD color touch screen ENVICOM CONTROLLER: SCREEN SIZE WXGA 1280 x 800 LCD color touch screen ENVICOM CONTROLLER: SCREEN SIZE XGA 1024 x 768 LCD color touch screen MIL-202G Method 107G C A B C MIL-883H A <5m (Air) a) 28g and below: 15 min. b) 28 to 136g: 30 mins. c) 136g to 1.36kg: 1 hr. d) 1.36 to 13.6kg: 2 hrs. e) 13.6 to 136kg: 4 hrs. f) More than 136kg: 8 hrs 1000 B DESICCANT AIR DRYER The compact dehumidifier removes moisture through a process of continuous physical adsorption. C D <15m (Specimen) >10m >10m E C 5 C ±3 GN2 PURGE For operation with an on-site compressed air dryer or for the insert of an inert gas. IEC (JIS C ) +85 C 100 C 125 C 155 C 175 C 10 C ±3 25 C ±3 40 C ±3 55 C ±3 Exposure time within 10% 3 hrs. 2 hrs. 1 hrs. If not specified: 3 hrs. If not specified 5 cycles 200 C 65 C ±3 +65 C 20 C +70 C 40 C 6 CHANNEL DATA LOGGER RTD 6 module will be provided, to simultaneously monitor 6 temperature points. These RTD Pt-100 will be placed inside the test chamber. Note: A maximum for 4 such RTD 6 modules can be attached to one single chamber. JASO D C +85 C +90 C +100 C +110 C +120 C +125 C Exposure time within 10% 20 min. 40 min. 60 min. 90 min. If not specified 5 cycles +130 C GRAPHICAL DATA-LOGGING SOFTWARE This software is used to monitor and plot the stored csv data of multiple channels in graphical format. Live trend can also be plotted C +150 C +155 C +160 C +60 C ±2 0 C ±3 +65 C ±2 5 C ±3 +70 C ±2 10 C ±3 GPIB CONVERTOR The existing Ethernet port will be port used to convert to GPIB. The convertor will be placed inside the control panel and the interface cable slot will be provided. EIAJ ED 2531A +75 C ±2 +80 C ±2 +85 C ±2 +90 C ±2 15 C ±3 20 C ±3 25 C ±3 30 C ±3 Exposure time within 10% 3 hrs. 2 hrs. 1 hrs. If not specified: 5 or 10 cycles +95 C ±2 35 C ±3 3 hrs C ±2 40 C ±3 45 C ±3 GPIB CABLE Interface cable to the GPIB convertor 50 C ±3 PAGE 12 PAGE 13

8 CUSTOM BUILT CHAMBERS CUSTOMER SUPPORT Central to the success of our company KTS-300-B2 (Vertical Movement) Test Basket Dimesnion (WxDxH) 800 mm x 650 mm x 600 mm Volume 300 L Low Temp. exposure range 0 C to -70 C High Temp. exposure range 50 C to +200 C Temperature Working Range -50oC to 180oC Basket Movement Vertical Recovery Time <5 min Basket Transition Time <10 sec Specimen Weight (Steel Load) 25 Kg Through a combination of chamber diagnostics, preventive maintenance and remote monitoring, we ensure uninterrupted operation of the chamber. 1 Envicom Smart Controller Analyse data and reports to your desktop, laptop and hand-held KTS 125 -B2 (Horizontal Movement) Exterior Dimensions (WxDxH) 1000W x 2300D x 1900H. Volume of each chamber 125 Ltrs. Low Temperature Exposure Range 0 o C to -70 o C High Temperature Exposure Range 50 o C o C Temperature Pull Down Rate 0 o C to -70 o C within 30 Mins Temperature Heat Up rate 50 o C to 200 o C within 30 Mins Temperature Working Range -50 o C o C Basket Transition Time < 10 seconds. Recovery Time < 5 Min. Specimen Weight (Steel Load) 6Kg Basket Movement Horizontal 2 Controller Triggers Alarm If there is any risk of potential failure from the analysed data, CME is notified. 3 Initiate Proactive Support As CME gets notified of the potential failure, the support process is initiated. Method 1 Self Dioagnostics Method 2 Online Support Method 3 On-site Support. PAGE 14 PAGE 15

9 CME is now present in 4 continents (Asia, Europe, North America and Latin America) and 24 countries. CME is one of the fastest growing Environmental Test Chamber manufacturers in the world. Spread over 18,500 sqm state of the art manufacturing facility is a green building with over 40% of green cover, making the work atmosphere stress free, efficient and productive. The company is ISO 9000:2008 certified. CM Envirosystems Pvt. Ltd. KIADB Industrial Area, Plot No.18 & 19, 1st Main, 1st Cross, Dabaspet, Nelamangala Taluk, Bangalore , India Fax PAGE 16