System 1* Condition Monitoring and Diagnostic Software

Transcription

1 System 1* Condition Monitoring and Diagnostic Software Bently Nevada* Asset Condition Monitoring Overview System 1* represents GE Bently Nevada s flagship condition monitoring (CM) solution with seamless integration to our industry leading line of online continuous, scanning, basic protection, & portable devices. The capabilities of the application scale based on the CM requirements at your facility for various rotating equipment types, criticalities, and failure mode detection. Flexible packages scale from enabling portablebased CM all the way to comprehensive plant-wide CM by connecting to a range of field devices designed to cover diverse applications and equipment failure modes found in industrial facilities. Start by understanding your equipment and identifying which software package and field devices will enable you to achieve your operation and maintenance goals. System 1 Packages Establishing and maintaining a best-in-class CM program at your facility requires equipment knowledge with an understanding of failure modes and operational criticality combined with a cross functional team, process rigor, and enabling technology. Bently Nevada offers flexible solutions ranging from product delivery with deployment services to complete solution coverage through a supporting service agreement where we partner with your facility to manage the CM program. Page 1 of 9

2 The Evolution of System 1* System 1 represents the core of Bently Nevada s CM solution and the latest version represents a refreshed approach in our mission to provide users with a single ecosystem for plant-wide machinery management. Get Connected to Bently Nevada s best-in-class line of Online and Scanning devices, and once connected, Get Insights from this data to monitor the health of your equipment over time. Leverage CM alarms to be notified when a change in equipment operation has been detected Utilize long-term trended data to determine whether change warrants further investigation Deep dive to identify root cause with a complete dataset and best-in-class advanced plotting Share supporting information with team members when necessary Adjust CM alarms and add observational notes to improve your CM program over time User Experience Modern consumer software applications have pushed the envelope when it comes to user experience; we believe the same expectations apply for industrial CM applications Modern and Intuitive Interface Continuous User Involvement User Driven CM and Diagnostic Workflows Capability System 1* provides scale when it comes to database management, diagnostics, and work prioritization High resolution trend, alarm, & startup/shutdown data Short-term black box flight recorder for trend data Anti-Friction & Hydrodynamic Bearing Diagnostics Diagnostic Reporting Accessibility Successful CM programs require collaboration between departments and controlled access to the tools Client/Server Deployment Model (2 Ports) 2X/Citrix Enabled User Security Profiles System 1 Fleet Connectivity Embedded Expertise System 1 differentiates itself by providing equipment-focused solutions and best practice configuration & diagnostics Equipment State-Based Data Collection & Alarming Equipment Models drive best practice configuration Technical Associates & ISO configuration wizards Page 2 of 9

3 Package Ordering Premium Package 3071/10 System 1 Software Premium Package 3071/10-AA-BB-CC AA: Software Package 01 Premium Package 02 Premium+ Package BB: Quantity of Display Clients 01 Single Client Package 05 Small Package [6 Clients] 10 Medium Package [11 Clients] 15 Unlimited Clients CC: Quantity of Server Licenses Advanced Package 3071/05 System 1 Software Advanced Package 3071/05-AA-BB-CC AA: Software Package 01 Advanced Package 02 Advanced+ Package BB: Quantity of Display Clients 01 Single Client Package 05 Small Package [6 Clients] 10 Medium Package [11 Clients] 15 Unlimited Clients What is +? The System 1 Premium & Advanced packages can be ordered with a +. This adds the capability to utilize portable data collectors in addition to the online devices supported by each respective package. What is a Display Client? A System 1 Display Client connects to the System 1 Server locally (same computer) or remotely via network access. These clients can have full access to the CM database; however, remote clients can only connect to the CM database when direct or networked access to the server is available. What is a Server? A System 1 Server contains one or more CM databases, which can be accessed from one or more Display Clients. Historical data and configuration structure is contained on the server, so the CM databases are always available. CC: Quantity of Server Licenses Fundamental Package 3071/01 System 1 Software Fundamental Package 3071/01-AA-BB AA: Quantity of Display Clients 01 Single Client Package 05 Small Package [6 Clients] 10 Medium Package [11 Clients] 15 Unlimited Clients BB: Quantity of Server Licenses Page 3 of 9

4 Get Connected Device Import Ordering 3500 Series 3071/11 System Series Device Import 3071/11-AA-BB AA: Quantity of Full 3500 Racks BB: Quantity of Mini 3500 Racks (AA) What is a 3500 Full Rack? Condition Monitoring & Basic Protection 3071/13 Condition Monitoring & Basic Protection Device Import Licenses can be purchased bundled with HW 3071/13-AA-BB AA: Quantity of vbonline Pro Monitoring Systems BB: Quantity of 2300 Monitoring Systems /22, /25, /32, /33, /40, /42, /44, /45, /50, /60, /61, /64, /65 Standard & M series monitors 14 monitor slots with simultaneous sampling 1 sec trend data capture 10 min trended waveform capture High resolution alarm data capture High resolution startup/shutdown data capture (BB) What is a 3500 Mini Rack? (AA) What is a vbonline Pro Monitoring System? 12 simultaneous monitoring points + 2 tachs 30 sec trend data capture 30 min trended waveform capture Simultaneous Alarm Snapshot (1 per 30 sec) (BB) What is a 2300 Monitoring System? Same monitors as Full Rack 7 monitor slots Same capabilities as Full Rack 2 simultaneous monitoring points + 1 tach 1 sec trend data capture 10 min trended waveform capture Distributed Series 3071/12 System 1 Distributed Device Import 3071/12-AA AA: Quantity of ADAPT Monitoring Systems (AA) What is an ADAPT Monitoring System? Process Data 3071/14 Process Data Import 3071/14-AA AA: Quantity of OPC DA Server Import Licenses (AA) What is OPC DA Import? /40, /44, /46 12 simultaneous monitoring points + 2 Tachs 1 sec trend data capture 10 min trended waveform capture Improve CM capability with process correlation 1 sec trend data capture License includes over 1000 tags for a System 1* server Page 4 of 9

5 Get Insights Condition Monitoring Capabilities Configuration Display Equipment Based Configuration Efficiently build Turbo-Machinery configurations with guided wizard (adjust collection & alarming by state) Leverage embedded wizard to configure equipment with anti-friction bearings (Technical Associates Proven Method or ISO) Enable high resolution alarm & SUSD data collection triggered by any point mapped to the equipment Manual Configuration Leverage spreadsheet-style configuration to apply broad changes to configuration structure Improve CM program with software measurements that update historical data when added or modified Route Management Build flexible routes, add/remove equipment, points, and measurements to customize routes (Heavy/Light) Improve CM by including Observation Notes in route (Oil Leak, Machine Off, etc.) & gauge readings Equipment Library Build comprehensive databases starting with: Axial/Centrifugal/Screw Compressors, Centrifugal Fans, Gearboxes, Generators, Motors, Overhung/Between Bearing/Vertical Pumps, Cooling Tower Fans, Gas Turbines, Steam Turbines Leverage Embedded Anti-Friction Bearing Database Create custom templates when built-in equipment models are not applicable You Asked & We Listened (v16.1) Config Cut/Copy/Paste & New User Defined States General Navigation & Work Identification Prioritize work using list summary view by sorting machines based on criticality & alarm level Navigate from the hierarchy or graphically in the primary workspace to drill down and identify equipment health issues Select an alarm from the historical list to automatically present appropriate supporting evidence in the form of meaningful plots Condition Monitoring & Diagnostics Evaluate condition using diagnostic plots: Trend, Spectrum, Waterfall, Waveform, Orbit, Bode, Polar, Cascade, & Bar Graph Understand changing condition by comparing data: Previous Sample(s), Baselines, Machine A to Machine B, Bearing A to Bearing B, Point A to Point B. Pinpoint frequencies of interest with standard, harmonic, sideband, micro, & auto-harmonic cursors Link trend cursor position with associated waveform & spectrum plots to efficiently facilitate root cause identification Add Condition Monitoring Notes to equipment to track machine health over time Reporting Generate context-sensitive quick diagnostic reports from plotting & alarming workspaces Copy/Paste view from any workspace using standard interactions to build external report You Asked & We Listened (v16.1) Auto-Harmonic Cursor & Double Click SUSD Event Page 5 of 9

6 General Capabilities Distributed Client/Server Deployment TCP/IP Client to Server Communication (Ports 7550 & 7551) Clients can connect to 5 different CM databases simultaneously on a server (one Online Database per server + Offline Databases) System performance tested with 5 simultaneous client connections to one online database User Security Profiling Leverages Windows Domain & Local Accounts Administrator Profile (Read, Write, Database Management) Advanced Profile (Read, Write) Basic Profile (Read Only) Database & Server Capacity The System 1 Server can run one Online (Premium or Advanced) CM database connected to supported online devices The System 1 Server can contain multiple offline (Fundamental) databases in addition to the online database Each CM database can contain a maximum of 1500 pieces of equipment (Motor + Pump = 2) Embedded GE Historian for data storage & management Display Unit Preferences Effortlessly switch between as configured, Imperial, and SI unit systems from Display Supported Languages System 1 has been designed for internationalization and is supported in the following languages English Spanish 1 Russian 1 Simplified Chinese 1 Japanese 1 Brazilian Portuguese 1 German 1 System Specifications Standard Server Intel Xeon E5-2620v3 2x6-Core (2.40 GHz Processor) 64 GB RAM or above Operating System Hard Disk: RAID 1 & 300 GB RPM Historian Hard Disk: RAID 5 (see Table 3) RPM DVD-RW Light Server Intel Xeon E5-2620v3 6-Core (1.90 GHz Processor) 16 GB RAM or above Operating System Hard Disk: RAID 1 & 300 GB RPM Historian Hard Disk: RAID 5 & 1.2 TB RPM DVD-RW Workstation E5-1620v3 (3.5 GHz Processor) 16 GB RAM or above 1 GB Graphics Card 1 TB Hard Drive 7200 RPM DVD-RW Laptop i7 4700MQ1 (2.5 GHz Processor) 16 GB RAM or above HD Graphics Card 1 TB Hard Drive 7200 RPM DVD-RW Virtualized Systems Refer to technical white paper 2 Supported Operating Systems Microsoft Windows 2012 Server Standard Edition 64 bit Microsoft Windows 2012 Server R2 Standard Edition 64 bit Microsoft Windows 2008 Server R2 Standard Edition 64 bit Microsoft Windows 7 Professional 32 bit / 64 bit Microsoft Windows 8.1 Professional 32 bit / 64 bit (Recommended for Client) Page 6 of 9

7 Type System Ordering Standard Server [Rack] Standard Server [Tower] Bently Part Number OEM Model Processor RAID 1 Disk Space [GB] RAID 5 Disk Space [TB] RAM [GB] 107M2212 HP DL380p G9 E5-2620v3 2.4 GHz M2199 HP DL380p G9 E5-2620v3 2.4 GHz M2200 HP DL380p G9 E5-2620v3 2.4 GHz M2201 HP DL380p G9 E5-2620v3 2.4 GHz M2213 Dell R530 E5-2620v3 2.4 GHz M2211 HP ML350p G9 E5-2620v3 2.4 GHz M2203 HP ML350p G9 E5-2620v3 2.4 GHz M2206 HP ML350p G9 E5-2620v3 2.4 GHz M2207 HP ML350p G9 E5-2620v3 2.4 GHz Light Server [Rack] 110M2198 HP DL80 G9 E5-2609v3 1.9 GHz Light Server [Tower] 110M2202 HP ML110 G9 E5-2603v3 1.6 GHz Workstation HP HP Z440 E5-1620v3 3.5 GHz Laptop HP ZBOOK 15 i7-4710mq1 2.5 GHz Recommendations: Standard Server Medium, Large, or X-Large Premium/Advanced Databases (Refer to calculator Coming Soon) 3 Light Server Fundamental installation or Small Premium/Advanced Database (Refer to calculator Coming Soon) 3 Workstation Fundamental installation OR Premium/Advanced Client machine Laptop Fundamental installation Database Size & Bandwidth Estimation The number of points and device collection & storage rates directly influence the system limitations and required size of a System 1 database. Please refer to Table 1 for size estimations (per device), and the capability comparison on page 8, to determine your system specifications. Please note that device limits are absolute; however, the mix of devices is determined by data storage & collection rates. Point Type # of Points Per Device 3500 Device Configuration Table 1: Database Size Estimations # of Waveforms Per Point # of Trended Variables Per Point Vibration Point Samples 8 Process Point 18-1 ADAPT Device Configuration Vibration Point Samples 5 Process Point 2-2 vbonline Pro Device Configuration Vibration Point Samples 2 Process Point Device Configuration Vibration Point Samples 6 Process Point 1-2 OPC Server Configuration Storage Rate (Trend/Waveform) Estimated 5 - Year Storage [GB] 1 s / 10 min 300* 1 s / 10 min s / 3 hr 50 1 s / 3 hr 10 Process Point s 120 * 3500 Size includes 100 GB assumed for Alarm & SUSD Data Page 7 of 9

8 System 1 Software Capability Comparison Capability Basic Fundamental Advanced Advanced+ Premium Premium+ Devices 3500 Details Up to Up to 30 Up to 30 ADAPT Details Up to Up to 20 Up to 20 vbonline Pro Details - - Up to 50 Up to 50 Up to 50 Up to Details - - Up to 50 Up to 50 Up to 50 Up to 50 OPC Import Details - - Up to 1000 tags Up to 1000 tags Up to 1000 tags Up to 1000 tags Portable Devices Data Storage Trend Data (High Res) Details sec sec 30 1 sec 30 1 sec Trend Data (Summary) Details sec 5 Years 5 5 min 5 5 min 5 5 min 5 5 min Alarm Data SU/SD Data Condition Monitoring Asset Models Software Alarming State-Based Alarming Diagram View List View Alarm & Event List Notes Diagnostic Reporting Plots Trend Spectrum Waterfall Waveform Orbit Bar Graph Bode Polar Cascade General Security Profiles Internationalization Client/Server Fleet Connectivity Page 8 of 9

9 Footnotes: 1. Updated language translations will be available shortly after v16.1 release 2. Virtualized Systems Technical White Paper coming soon 3. Comprehensive Database Calculator coming soon Bently Nevada, Inc. All rights reserved. * Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General Electric Company. Core and Xeon are trademarks of Intel Corporation. Microsoft, Windows, and Windows Server are trademarks of Microsoft Corporation in the United States and other countries. The information contained in this document is subject to change without prior notice. Printed in USA. Uncontrolled when transmitted electronically Bently Parkway South, Minden, Nevada USA Phone: Fax: Page 9 of 9