Parts Manual Kleen Sweep 32R Rider Sweeper

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1 Parts Manual Kleen Sweep 32R

2 Page 2

3 Table of Contents Side broom R.H., part 1... Side broom R.H., part 2... Front wheel drive... Accelerator... Steering... Seat group... Group of main sweeper roller, part 1... Group of main sweeper roller, part 2... Group of main sweeper roller, part 3... Filter system E... Dirt hopper... Frame - Rear wheels... Electic equipment, part 1... Electic equipment, part 2... Labels... Options Kleen Sweep 32R Page 3

4 Side broom R.H., part 1 Page 4

5 Side broom R.H., part 1 ( ) Item Spare part number Description Qty. Unit Remarks Hex.bolt 4 PC Detent edged washer 4 PC Bracket R.H. 1 PC Hexagon screw 1 PC Hexagon screw 1 PC Washer 4 PC Side broom arm 1 PC Hexagon screw 3 PC Washer 5 PC Retaining ring 2 PC Flange bearing 1 PC Ring 1 PC Adjusting washer 1 PC Round belt 1 PC Side broom PES 1 PC Washer 3 PC Hex. Nut 3 PC Hex.bolt 2 PC Covering 1 PC Nut 2 PC Roll holder 1 PC Hex. Nut 2 PC Tension spring 1 PC Detent edged washer 1 PC Hex. Nut 1 PC Side broom PA 1 PC Page 5

6 Side broom R.H., part 2 Page 6

7 Side broom R.H., part 2 ( ) Item Spare part number Description Qty. Unit Remarks Countersunk screw 1 PC Countersunk screw 1 PC Deep groove ball bearing 1 PC Washer 1 PC Washer 1 PC Washer 1 PC Hex. Nut 1 PC Washer 17 PC Bushing 1 PC Hex. Nut 6 PC Hand wheel 1 PC Adjusting pipe 1 PC Hex.bolt 1 PC Adjusting rod 1 PC Bowden cable 1 PC Grooved ball bearing 2 PC Deflection roller 2 PC Countersunk screw 1 PC Cylinder head screw 1 PC Countersunk screw 1 PC Page 7

8 Front wheel drive Page 8

9 Front wheel drive ( ) Item Spare part number Description Qty. Unit Remarks Socket head screw 1 PC Detent edged washer 11 PC Hex. Nut 1 PC Cotter pin 1 PC Cylinder head screw 4 PC Transparency 1 PC Deflector bow 1 PC Cable tie 1 PC Hexagon screw 1 PC Washer 1 PC Tube clamp 1 PC Hex.bolt 6 PC Castle nut 1 PC Washer 1 PC Bearing plate 1 PC Nilos ring 1 PC Cone roller bearing 1 PC Cone roller bearing 1 PC Ring 1 PC Wheelmount 1 PC M Wheel drive MTR 250 Page 10 Page 9

10 Wheel drive MTR 250 Page 10

11 Wheel drive MTR 250 ( ) Item Spare part number Description Qty. Unit Remarks Ball bearing 1 PC Spare part on request 1 Armature Ball bearing 1 PC Carbon brush 4 PC Connecting box 1 PC Plug 1 PC Brush retainer ring 1 PC Carbon brush 2 PC Carbon brush holder 2 PC Wheel 1 PC Drain plug 1 PC Cap 1 PC Temperature switch 1 PC Page 11

12 Accelerator Page 12

13 Accelerator ( ) Item Spare part number Description Qty. Unit Remarks Pin housing 1 PC Pin contact 6 PC Seal 6 PC Insulating tube 120 mm M Cable tie 1 PC Detent edged washer 2 PC Hexagon screw 2 PC Thread base plate 1 PC Shaft 1 PC Bracket 1 PC Countersunk screw 2 PC Adjusting washer 1 PC Spare part on request Sliding block Plate 1 PC Washer 2 PC Fillister-head screw 2 PC Thread base plate 1 PC Plain bearing bush 2 PC Leg spring 1 PC Sealing cover 1 PC Hex. Nut 1 PC Cam 1 PC Dowel pin 1 PC R Turn angle transmitter 1 PC S Micro switch 1 PC Page 13

14 Steering Page 14

15 Steering ( ) Item Spare part number Description Qty. Unit Remarks Soft-grip-hose 0,910 M Protective cap 1 PC Steering bar 1 PC Lens cap 1 PC Hexagon screw 1 PC Pipe clamp 1 PC Spacer sleeve 1 PC Bulb horn 1 PC Adjusting washer 1 PC Nut 1 PC Steering column 1 PC Sealing plug 1 PC Washer 2 PC Cylinder head screw 2 PC Handle 1 PC Arc 1 PC Countersunk screw 1 PC Hex. Nut 1 PC Bellows 1 PC Slide bearing bush 2 PC Adjusting washer 2 PC Control lever 1 PC Dowel pin 2 PC Bellows 1 PC Slide bearing bush 1 PC Steering carrier, cpl. 1 PC Cable tie 1 PC Hexagon screw 1 PC Washer 2 PC Hex. Nut 2 PC Cylinder head screw 4 PC Detent edged washer 4 PC Hex.bolt 1 PC Hose PVC 0,020 M Page 15

16 Steering Page 16

17 Steering ( ) Item Spare part number Description Qty. Unit Remarks Hex. Nut 2 PC Washer 2 PC Threaded pin 1 PC Hex. Nut 1 PC Washer 1 PC Pipe clamp 1 PC Hexagon screw 1 PC Washer 1 PC Page 17

18 Seat group Page 18

19 Seat group ( ) Item Spare part number Description Qty. Unit Remarks Seat 1 PC Screw 7 PC Hexagon screw 4 PC Washer 20 PC Cap 1 PC Drain plug 1 PC Spare part on request Seat console Hex. Nut 4 PC Hexagon screw 8 PC Washer 8 PC Hinge 2 PC Edge protection 440 mm M Mat 1 PC Screw 2 PC Washer 2 PC Cover plate 1 PC Lens flange screw 6 PC Covering 1 PC Thrust washer 1 PC Bracket 1 PC Socket 7 PC Cable tie 7 PC S seat contact switch 1 PC Page 19

20 Group of main sweeper roller, part 1 Page 20

21 Group of main sweeper roller, part 1 ( ) Item Spare part number Description Qty. Unit Remarks Hex. Nut 1 PC Washer 2 PC Clamping lever 1 PC Washer 2 PC Plain bearing bush 2 PC Bearing bush 1 PC Hex.bolt 1 PC Pull spring 1 PC Hex. Nut 1 PC Pulley 1 PC Deep groove ball bearing 1 PC Washer 1 PC Washer 1 PC Washer 1 PC Countersunk screw 1 PC Cylinder head screw 1 PC Washer 7 PC Belt pulley 1 PC Ribbed band 1 PC Adjusting washer 1 PC Supporting ring 2 PC Feather key 1 PC Shaft 1 PC Hexagon screw 6 PC Flange bearing 2 PC Ribbed band 1 PC Hex. Nut 6 PC Washer 6 PC Adjusting washer 4 PC Belt pulley 1 PC Page 21

22 Group of main sweeper roller, part 2 Page 22

23 Group of main sweeper roller, part 2 ( ) Item Spare part number Description Qty. Unit Remarks Belt pulley 1 PC Ring 4 PC Hex. Nut 8 PC Washer 12 PC Lens flange screw 3 PC Flange bearing 2 PC Adjusting washer 2 PC Retaining ring 2 PC Broom rocker 1 PC Sweeper roller 1 PC includes both half-shells Hex. Nut 4 PC Washer 4 PC Broom shaft 1 PC Belt pulley 1 PC Bearing seat 4 PC Hex.bolt 4 PC Page 23

24 Group of main sweeper roller, part 3 Page 24

25 Group of main sweeper roller, part 3 ( ) Item Spare part number Description Qty. Unit Remarks Hex.bolt 1 PC Hex.bolt 1 PC Washer 2 PC Detent edged washer 1 PC Hex. Nut 1 PC Pedal 1 PC Thrust washer 1 PC Hex. Nut 1 PC Bracket 1 PC Washer 1 PC Hex. Nut 1 PC Tension spring 1 PC Hand wheel 1 PC Lock washer 1 PC Hex. Nut 2 PC Washer 4 PC Spring washer 2 PC Cable tie 1 PC Hexagon screw 3 PC Washer 2 PC Mounting link 1 PC Plain bearing bush 2 PC Bolt 1 PC Threaded rod 1 PC Knurled nut 6 PC Wing nut 2 PC Toothed washer 2 PC Hex. Nut 7 PC Washer 5 PC Broom apron rear 1 PC Angle plate 1 PC Edge protection 0,670 M Sealing strip 2 PC Sheet metal 2 PC Page 25

26 Group of main sweeper roller, part 3 Page 26

27 Group of main sweeper roller, part 3 ( ) Item Spare part number Description Qty. Unit Remarks Retractable apron Page Fork yoke 1 PC Hex. Nut 1 PC Sleeve 1 PC Hex. Nut 2 PC 28 Page 27

28 Retractable apron Page 28

29 Retractable apron ( ) Item Spare part number Description Qty. Unit Remarks Sheet metal 1 PC Holding plate 1 PC Broom apron front 1 PC Sheet metal 2 PC Sheet metal 1 PC Washer 13 PC Hex. Nut 13 PC Page 29

30 Filter system E Page 30

31 Filter system E ( ) Item Spare part number Description Qty. Unit Remarks Air nozzle 1 PC Tapping screw 4 PC Knurled nut 2 PC Filter cover 1 PC Plate filter 1 PC Sealing tape 1580 mm M Ball button 1 PC Slide bearing bush 2 PC Rod 1 PC Washer 3 PC Cotter pin 3 PC Washer 13 PC Bushing 12 PC Sealing band 1580 mm M Washer 4 PC Spare part on request Hex.bolt Hex. Nut 4 PC Toggle 2 PC Hex. Nut 2 PC Washer 2 PC Page 31

32 Dirt hopper Page 32

33 Dirt hopper ( ) Item Spare part number Description Qty. Unit Remarks Edge protection 2630 mm M Edge protection 60 mm M Hex. Nut 3 PC Circlip 4 PC Pull spring 1 PC Truss 2 PC Pivot 4 PC Detent edged washer 4 PC Hexagon screw 1 PC Sealing plug 2 PC Hexagon screw 3 PC Washer 10 PC Cylinder head screw 2 PC Handle 1 PC Lens flange screw 4 PC Washer 14 PC Washer 4 PC Hex. Nut 4 PC Lever 1 PC Hopper cpl. Page 34 Page 33

34 Hopper cpl. Page 34

35 Hopper cpl. ( ) Item Spare part number Description Qty. Unit Remarks Tube bow 1 PC Screw 2 PC Washer 2 PC Litter hopper 1 PC Bushing 2 PC Washer 2 PC Hex. Nut 2 PC Page 35

36 Frame - Rear wheels Page 36

37 Frame - Rear wheels ( ) Item Spare part number Description Qty. Unit Remarks Brake cable 1 PC Sealing plug 2 PC Hexagon screw 4 PC Washer 2 PC Wheel 2 PC Retaining ring 2 PC Brake 1 PC Cap 2 PC Chassis (JONAS 800) 1 PC Brake pedal cpl. Page Hex. Nut 2 PC Washer 4 PC clamping screw 1 PC Washer 1 PC Hex. Nut 1 PC washer 1 PC 38 Page 37

38 Brake pedal cpl. Page 38

39 Brake pedal cpl. ( ) Item Spare part number Description Qty. Unit Remarks Roller 1 PC Bushing 1 PC Hexagon screw 1 PC Handle 1 PC Washer 3 PC Tension spring 1 PC Bolt 1 PC Pedal brake 1 PC Washer 2 PC Cylinder head screw 2 PC Barrier lever 1 PC Bolt 2 PC Bracket 1 PC Thrust washer 2 PC Handle 1 PC Hex. Nut 3 PC Sealing ring 1 PC Page 39

40 Electic equipment, part 1 Page 40

41 Electic equipment, part 1 ( ) Item Spare part number Description Qty. Unit Remarks Control panel Page Wiring harness W1 1 PC Electro box Wiring harness W2 1 PC Steering column Wiring harness W3 1 PC Drive motor Wiring harness W5 1 PC Hood Cable loom 1 PC (battery clamp) Hex. Nut 5 PC Washer 5 PC Ground strap 1 PC Washer 5 PC Hexagon screw 1 PC Hexagon screw 4 PC Cover plate 1 PC Cylinder head screw 2 PC Pair of clamping 1 PC Tension band 1 PC Lens flange screw 1 PC Hexagon screw 1 PC Washer 1 PC Edge protection 40 mm M Screw 2 PC Detent edged washer 2 PC Covering 1 PC Lens cap 2 PC Hex. Nut 4 PC Tightening torque: 2,5-3 Nm Lock washer 2 PC Washer 4 PC Screw 2 PC Clamp strip 1 PC Central motor Page Lens cap 1 PC Hex. Nut 1 PC Washer 1 PC Page 41

42 Electic equipment, part 1 Page 42

43 Electic equipment, part 1 ( ) Item Spare part number Description Qty. Unit Remarks G1A Block battery 1 PC G1B Block battery PC Page 43

44 Control panel Page 44

45 Control panel ( ) Item Spare part number Description Qty. Unit Remarks Fillister-head screw 6 PC Spare part on request 1 Control panel foil Control panel 1 PC Gasket control-light 1 PC Washer 2 PC Gasket for hour meter 1 PC Hex. Nut 2 PC A Signal transmitter 1 PC P Hour meter 1 PC S Key switch 1 PC S Turn signal switch 1 PC S Push button 1 PC Page 45

46 Central motor Page 46

47 Central motor ( ) Item Spare part number Description Qty. Unit Remarks Hexagon screw 4 PC Detent edged washer 8 PC Fan wheel 1 PC Hexagon screw 1 PC Washer 1 PC Belt pulley 1 PC pin housing 1 PC Hex.bolt 4 PC Retainer 1 PC Supporting ring 1 PC Set carbon brush 1 PC M Motor 24V-600W 1 PC Page 47

48 Electic equipment, part 2 Page 48

49 Electic equipment, part 2 ( ) Item Spare part number Description Qty. Unit Remarks Cable tie 36 PC Relay base 2 PC Screw 6 PC Retainer 2 PC Fuse holder 2 PC Cable tie 3 PC Current bar 1 PC Cable tie 6 PC Washer 4 PC Socket 11 PC Lock washer 4 PC Mounting kit for solenoid 1 PC Countersunk screw 1 PC Fuse holder 1 PC Edge protection 70 mm M Hex. Nut 1 PC Bushing 1 PC Hose 1 PC Screw 12 PC Blankholder 1 PC Transparency 2 PC Lock washer 4 PC Screw 4 PC Tightening torque: 5 Nm Spare part on request 1 Power cable Sealing tape 190 mm M A Driving control 90A 1 PC F Fuse link 1 PC Drive motor F Fuse 1 PC Main motor F Fuse 1 PC Key switch G On-board charger 12,6A 1 PC K Solenoid switch 1 PC Main motor K Relay 1 PC Work made K3A Relay 1 PC Drive enable Page 49

50 Electic equipment, part 2 Page 50

51 Electic equipment, part 2 ( ) Spare part Item Description Qty. Unit Remarks number K3B Relay 1 PC Main motor Page 51

52 Labels Page 52

53 Labels ( ) Spare part number Decal ROTATING PARTS 1 PC Decal SHAKING 1 PC Lable high-pressure cleaner 1 PC Decal BYPASS-FLAP 1 PC Bag 1 PC Washer 4 PC Screw 2 PC Decal MAINTENANCE FREE BATTERY 1 PC Decal 24V 1 PC Decal Cyl. broom 1 PC Decal SIDE BROOM ADJUSTMENT 2 PC Decal MINUTEMAN 2 PC Item Spare part on request 1 Description Qty. Unit Remarks Type plate MINUTEMAN 1 PC Blind rivet 2 PC Lable brush apron 1 PC Lable brake 1 PC Decal "Instruction manual" 1 PC Decal PARKING BRAKE 1 PC Decal Lwa 82 db (A) max 16% Page 53

54 Options Kleen Sweep 32R (Opt-KS 32R) Assembly Description Page Side broom unit left 55 Page 54

55 Side broom unit left ( ) Assembly Description Page Side broom L.H., part Side broom L.H., part Page 55

56 Side broom L.H., part 1 Page 56

57 Side broom L.H., part 1 ( ) Item Spare part number Description Qty. Unit Remarks Hex.bolt 2 PC Detent edged washer 2 PC Spare part on request Bracket L.H Hexagon screw 1 PC Hexagon screw 1 PC Washer 4 PC Side broom arm 1 PC Hexagon screw 3 PC Washer 5 PC Retaining ring 2 PC Flange bearing 1 PC Ring 1 PC Adjusting washer 1 PC Round belt 1 PC Side broom PES 1 PC Washer 3 PC Hex. Nut 3 PC Hex.bolt 2 PC Spare part on request Side broom cover L.H Nut 2 PC Spare part on request Roll holder L.H Hex. Nut 2 PC Tension spring 1 PC Detent edged washer 1 PC Hex. Nut 1 PC Side broom PA 1 PC Page 57

58 Side broom L.H., part 2 Page 58

59 Side broom L.H., part 2 ( ) Item Spare part number Description Qty. Unit Remarks Countersunk screw 1 PC Countersunk screw 1 PC Deep groove ball bearing 1 PC Washer 1 PC Washer 1 PC Washer 1 PC Hex. Nut 1 PC Washer 17 PC Bushing 1 PC Hex. Nut 6 PC Hand wheel 1 PC Adjusting pipe 1 PC Hex.bolt 1 PC Spare part on request Adjusting rod L.H Bowden cable 1 PC Grooved ball bearing 2 PC Deflection roller 2 PC Countersunk screw 1 PC Cylinder head screw 1 PC Countersunk screw 1 PC Page 59

60 Rev. * 07/13

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