WEASEL N/B MAINTENANCE

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1 2. System Assembly & Disassembly 2.1 System View Front View ❶ Microphone Connector ❷ Audio Input Connector ❸ Audio Output Connector ❹ Top Cover Latch ❹ ❶ ❸ ❷ Left-Side View ❶ VGA Port ❷ S-Video Output Connector ❸ RJ-45 Connector ❹ RJ-11 Connector ❺ PC Card Slot ❶ ❷❸ ❹ ❺ 48

2 2.1.3 Right-Side View ❶ CD-ROM/DVD-ROM Drive ❷ USB Ports ❸ Power Connector ❹ Kensington Lock ❶ ❷ ❸ ❹ Rear View ❶ Battery Charge Indicator ❷ Battery Power Indicator ❸ AC Power Indicator ❹ Battery Pack ❶ ❷ ❸ ❹ 49

3 2.1.5 Bottom View ❶ ❶ SO-DIMM cover ❷ CPU cover ❸ Hard Disk Drive cover ❹ Battery Pack ❷ ❸ ❹ Top-Open View ❶ LCD Screen ❷ Stereo Speaker ❸ Keyboard ❹ TouchPad ❺ Device LED Indicators ❻ Power Button ❼ Battery Charge Indicator ❽ Battery Power Indicator ❾ AC Power Indicator ❶ ❷ ❸ ❾ ❽ ❼ ❻ ❷ ❺ ❹ 50

4 2.2 System Disassembly The section discusses at length each major component for disassembly/reassembly and show corresponding illustrations. Use the chart below to determine the disassembly sequence for removing components from the notebook. NOTE: Before you start to install/replace these modules, disconnect all peripheral devices and make sure the notebook is not turned on or connected to AC power Battery Pack Keyboard NOTEBOOK Modular Components LCD Assembly Components CPU HDD Module CD/DVD-ROM Drive SO-DIMM LCD Assembly LCD Panel Inverter Board Base Unit Components System Board Touchpad 51

5 2.2.1 Battery Pack Disassembly 1. Carefully put the notebook upside down. 2. Pull the battery pack out of the compartment (❷) while sliding and holding the release lever outwards to the unlock ( ) position (❶). (Figure 2-1) ❶ ❶ ❷ Reassembly Figure 2-1 Remove the battery pack 1. Push the battery pack into the compartment. The battery pack should be correctly connected when you hear a clicking sound. 2. Slide the release lever to the lock ( ) position. 52

6 2.2.2 Keyboard Disassembly 1. Remove the battery pack. (See section disassembly) 2. Remove one screw fastening the LED cover on the bottom of the notebook. (Figure 2-2) Figure 2-2 Remove one screw Figure 2-3 Remove the LED panel 3. Open the top cover. Slide and hold the LED panel to rightward. Feel the LED panel loose, then take it away. (Figure 2-3) 53

7 4. Slightly lift up the keyboard. Then disconnect the cable from system board to detach the keyboard. (Figure 2-4) Figure 2-4 Disconnect the cable Reassembly 1. Reconnect the keyboard cable and fit the keyboard back into place. 2. Fit the LED panel and secure by one screw. 3. Replace the battery pack. (See section reassembly) 54

8 2.2.3 CPU Disassembly 1. Carefully put the notebook upside down. And remove the battery pack. (See section disassembly) 2. Remove two screws fastening the CPU compartment cover. (Figure 2-5) Figure 2-5 Remove the CPU compartment cover Figure 2-6 Remove the heatsink 3. Remove four screws fastening the heatsink and disconnect the fan s power cord to detach the heatsink from the CPU compartment. (Figure 2-6) 55

9 4. Remove the CPU socket stopper and insert a minus screwdriver 101 (JIS standard) into the OPEN hole of the socket, and push the screwdriver toward the CPU to free the CPU. Now you can take out the CPU from the socket. (Figure 2-7) CPU socket stopper Close Figure 2-7 Remove the CPU Reassembly 1. Align the arrowhead corner of the CPU with the beveled corner of the socket, and insert the CPU pins into the holes. Fit the CPU socket stopper. Insert the flat screwdriver into the CLOSE hole of the socket, and push the screwdriver toward the CPU to secure the CPU in place. 2. Replace the CPU socket stopper in the proper place. 3. Reconnect the fan s power cord to the system board, fit the heatsink onto the top of the CPU and secure with four screws. 4. Replace the CPU compartment cover and secure with two screws. 5. Replace the battery pack. (See section reassembly) 56

10 2.2.4 HDD Module Disassembly 1. Carefully put the notebook upside down. And remove the battery pack. (See section disassembly) 2. Remove two screws fastening the HDD compartment cover, and lift the cover up. (Figure 2-8) Figure 2-8 Remove the HDD cover Figure 2-9 Remove the HDD drive 3. Slide the hard disk drive outwards to unplug the drive. (Figure 2-9) 57

11 4. Remove four screws to separate the hard disk drive from the bracket. (Figure 2-10) Figure 2-10 Free the HDD drive Reassembly 1. To install the hard disk drive, place it in the bracket and secure with four screws. 2. Put the hard disk drive in the compartment and slide it inwards to plug. 3. Replace the HDD compartment cover and secure with two screws. 4. Replace the battery pack. (See section reassembly) 58

12 2.2.5 CD/DVD-ROM Drive Disassembly 1. Carefully put the notebook upside down. And remove the battery pack. (See section disassembly) 2. Remove one screw that secures the CD/DVD-ROM drive. (Figure 2-11) Figure 2-11 Remove one screw Figure 2-12 Remove CD/DVD-ROM 3. Put the notebook back to the upright position. Then insert a small rod, such as a straightened paper clip, into the drive s manual eject hole and push firmly to release the tray. Pull the tray out until fully extended, then carefully pull harder to remove the CD/DVD-ROM drive. (Figure 2-12) Reassembly 1. To replace the CD/DVD-ROM drive, slide and push it all the way into the compartment to plug. 2. Secure the CD/DVD-ROM drive with one screw. 3. Replace the battery pack. (See section reassembly) 59

13 2.2.6 SO-DIMM Disassembly 1. Carefully put the notebook upside down. And remove the battery pack. (See section disassembly) 2. Remove one screw fastening the memory compartment cover to access the SO-DIMM socket. (Figure 2-13) Figure 2-13 Remove the cover Figure 2-14 Remove the SO-DIMM 3. Pull the retaining clips outwards (❶) and remove the SO-DIMM (❷). (Figure 2-14) Reassembly 1. To install the SO-DIMM, match the SO-DIMM's notched part with the socket's projected part and firmly insert the SO-DIMM into the socket at 20-degree angle. Then push down until the retaining clips lock the SO-DIMM into position. 2. Replace one screws to fasten the memory compartment cover. 3. Replace the battery pack. (See section reassembly) 60

14 2.2.7 LCD Assembly Disassembly 1. Carefully put the notebook upside down. And remove the battery pack. (See section disassembly) 2. Remove the LED cover. (See the step 1 3 of section disassembly) 3. Open the top cover. Then remove the two hinge covers. (See Figure 2-15.) Figure 2-15 Remove two hinge covers Figure 2-16 Separate the LCD assembly 2. Disconnect the two LCD cables from the system board, and remove four screws of the hinges. Now you can separate the LCD assembly from the base unit. (Figure 2-16) Reassembly 1. Attach the LCD assembly to the base unit and secure with four screws of the hinges. 2. Reconnect the LCD cables to the system board. And replace two hinge covers 3. Replace the LED panel and battery pack. (See section and reassembly) 61

15 2.2.8 LCD Panel Disassembly 1. Carefully put the notebook upside down. And remove the battery pack. (See section disassembly) 2. Upturn the notebook, remove the LCD assembly. (See section Disassembly.) 3. Remove the four rubber pads and four screws on the corners of the panel. (Figure 2-17) Figure 2-17 Remove LCD frame Figure 2-18 Remove LCD panel 4. Insert a flat screwdriver to the lower part of the frame and gently pry the frame out. Repeat the process until the frame is completely separated from the housing. 5. Remove the four screws on two sides of LCD panel, and disconnect the cable from the inverter board. (Figure 2-18) 62

16 6. Remove the four screws fastening the LCD bracket on side of the LCD panel. (Figure 2-19) Figure 2-19 Remove the LCD bracket Reassembly 1. Attach the LCD bracket on the LCD panel and secure with four screws. 2. Fit the LCD panel back into place and secure with four screws, and reconnect the cable to the inverter board. 3. Fit the LCD frame back into the LCD housing and replace the four screws and four rubber pads. 4. Replace the LCD assembly and battery pack. (See section 2.2.1and reassembly.) 63

17 2.2.9 Inverter Board Disassembly 1. Remove the LCD assembly and detach the LCD frame (see instructions in previous two sections). 2. To remove the inverter board on the bottom of the LCD assembly, disconnect the cable and remove one screw. (Figure 2-20) Figure 2-20 Remove the inverter board Reassembly 1. Fit the inverter board back into place and secure with one screw. 2. Reconnect the cable. 3. Replace the LCD frame. (See section Reassembly.) 4. Replace the LCD assembly. (See section Reassembly.) 64

18 System Board Disassembly 1. Remove the battery pack, LED panel, keyboard, CPU, HDD module, CD/DVD-ROM drive and LCD assembly. (See the Disassembly parts in previous sections.) 2. Remove the keyboard (See section disassembly) and disconnect the touch pad cable from system board. (Figure 2-21) 3. Remove the CPU, HDD module, CD/DVD-ROM drive and LCD assembly. (See the Disassembly parts in previous sections.) Figure 2-21 Remove the touch pad cable Figure 2-22 Remove the fifteen screws 4. Remove sixteen screws on the bottom of the notebook. (Figure 2-22) 65

19 5. Remove seven screws on the battery pack compartment of the notebook. Then remove the bottom housing. (Figure 2-23) Figure 2-23 Remove seven screws Figure 2-24 Loose the system board 6. Remove one screw fastening the D/D board, then disconnect the connector from system board slot. (Figure 2-24) 66

20 7. Remove five screws fastening the system board on the cover assy. (Figure 2-25) Figure 2-25 Remove five screws Figure 2-26 detach the board 8. Disconnect the board connector from system board slot. (Figure 2-26) 67

21 Reassembly 1. Reconnect the LED board to system board. 2. Fit the system board back into cover assy and secure with five screws. 3. Replace the D/D board and secure with one screw. 4. Fit the bottom housing and secure with twenty two screws. 5. Reconnect the touchpad cable. 6. Replace the battery pack, keyboard, CPU, HDD module, CD/DVD-ROM drive and LCD assembly. 68

22 Touchpad Disassembly 1. Remove the system board. (See section disassembly) 2. Remove the four screws to lift up the touchpad holder and touchpad panel. (Figure 2-27) Figure 2-27 Remove the tounchpad holder Figure 2-28 Remove the touchpad shield 3. To tack the touchpad out, remove the ten screws fastening the touchpad shield. (Figure 2-28) Reassembly 1. Replace the touchpad and fit the touchpad shield on it. 2. Fasten the touchpad shield by ten screws. 3. Replace the touchpad holder and secure with four screws. 4. Assemble the notebook. (See section Reassembly.) 69

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