Modicon Premium automation platform 0 Atrium coprocessors

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1 Presentation Presentation Atrium TSX PCI 57 pp4m coprocessors are PC format cards (PCI 2 bit/25 MHz bus) that can be built into a PC running Windows 2000 or Windows XP. This PLC/PC association optimizes performance in applications requiring, for example, a higher level of communication, control or supervision functions. The coprocessor manages the entire PLC station which comprises the same I/O modules as Premium processors (discrete, analog, application-specific and communication): TSX PCI 57 pp4m b Locally, in one or more racks connected to the bus X of the Atrium coprocessor. b Remote I/Os via the same fieldbuses. Two types of are available. They can both accommodate: b a maximum of 6 extendable TSX RKY ppex racks. b A CanOpen Master bus function, in its external PCMCIA slot. Both have: b An internal PCMCIA slot (No. 0) to accommodate all of the memory extension cards: program and symbols only, or mixed (programs, symbols, and data storage). b An external PCMCIA slot (No. ) to accommodate the network card (Fipway, Modbus Plus) or bus (CANopen, Modbus, Uni-Telway, Fipio Agent and serial link). This slot can also accommodate the 4 or 8 Mb SRAM memory extension card used to store additional data; see page 459/2. Their distinguishing characteristics are: b The short application program execution time. b The program memory and data memory capacity. b Maximum of 024 or 2040 discrete I/O. b 80 or 28 "In-rack" analog I/O. b 24 or 64 application-specific channels. Each application-specific module (counter, motion control, communication or weighing) comprises one or more application-specific channels. b or 4 networks (all types: Ethernet TCP/IP, Fipway, Modbus Plus) Ethernet TCP/IP network, 4 or 8 AS-I V2. buses, CANopen bus and or 2 third-party fieldbuses (INTERBUS, Profibus DP). b 0 or 20 control channels. Integrated communication Six integrated means of communication available (communication that does not require connection of the external rack to the coprocessor bus X): b Master CANopen, through a PCMCIA card that is inserted in the coprocessor's external slot. b Fipio manager, through the 9-way SUB-D 9 connector on the TSX PCI M coprocessor connection plate. b Ethernet TCP/IP, through the TCP/X-Way Windows-compatible gateway software, which communicates with the coprocessor via the host PC's PCI bus. b INTERBUS Master generation 4, through an additional PC format card, occupying an ISA bus slot and connected to the coprocessor via a ribbon cable that includes the bus X. b Modbus Plus or Fipway, through a PCMCIA card that is inserted in the coprocessor's external slot. b Communication via a terminal port (TER) using Uni-Telway protocol or 9 or 5 Kbit/s character mode (usually a programming or HMI terminal). Characteristics: page 45/4 page 45/5 458-EN_Ver.0.fm/2

2 Presentation (continued) Presentation (continued) TSX PSI 200 stand-alone power supply In order to enable stand-alone operation in case of a PC power outage, a stand-alone c 24 V TSX PSI 200 power supply can be inserted into a slot for a PCI or ISA bus to ensure operating continuity for the automation part of the system (only functions managed by the PC are disabled). Design and installation of Atrium applications Installation of these new requires: b Unity Pro Medium, Large or Extra Large programming software. Unity Pro Extra Large software is compatible with the Quantum platform. b If needed, Unity Studio software suite for use in designing distributed applications. Unity Pro software is supplied with software drivers enabling connection to the coprocessor via: b Uni-Telway and the TER port on the front panel. b PCIway and the PC host's PCI bus. Typical architecture Ethernet TCP/IP Altivar Magelis IPC fitted with, for example: - Atrium TSX PCI coprocessor - Vijeo Look and PL7 Pro software - TCP/X-Way gateway software - Stand-alone power supply c 24 V Premium/Atrium I/O extension racks Momentum Fipio/CANopen/Modbus Plus/INTERBUS Any compatible PC (fitted with PCI bus slots) and industrial Magelis IPC PCs, with an integrated Atrium coprocessor card, support the architecture in the diagram opposite. This approach provides an automation architecture in which the I/O are: b Remotely located close to the machine or process via the fieldbus (): v Modbus Plus with PCMCIA TSX MBP 00 card, v CANopen with PCMCIA TSX CPP 00 card, v INTERBUS with PC format coprocessor card, ISA TSX IBX 00 bus (ribbon cable link to TSX PCI 57 pp4m coprocessor). b And/or centralized in the TSX RKY ppex extendable racks. TSX RKY ppex extendable racks connected on the bus X allow you to use application-specific modules and set up AS-I bus segments. For example: v Ethernet TCP/IP Web Transparent Factory TSX ETY 404 or TSX ETY 504 module. v INTERBUS TSX IBY 00 or Profibus TSX PBY 00 Master module. v AS-I V2. TSX SAY 000 Master module. v TSX CAY, TSX CFY or TSX CSY 84 (SERCOS) motion control modules. () Corresponding to an approach using a built-in module in the host PC, without requiring modules on bus X extension racks. Characteristics: page 45/4 page 45/5 458-EN_Ver.0.fm/

3 Description Description Coprocessor descriptions TSX PCI 57 pp4m coprocessors mechanically occupy two consecutive slots on the PCI bus, but only use one electrically (). They include: b On the connection plate: A slot (No. ) for a PCMCIA format card designed to accommodate communication cards or SRAM data storage memory extension cards. TSX PCI 57 pp4m 2 A 9-way female SUB-D connector enabling connection of the bus X to the first rack supporting the I/O and application-specific modules. An 8-way female mini-din connector marked TER for connection to a programming terminal. 4 When pressed, a RESET button triggers a cold start of the coprocessor. 5 An ERR LED (red); fault in the coprocessor or one of its integrated devices (memory cards or PCMCIA communication card). 6 A 9-way male SUB-D connector (on model TSX PCI M) for Fipio bus manager communication. b On the components side of the card: v 4 or 5 LEDS showing operating state (RUN, TER, BAT, I/O and FIP with model TSX PCI M). v A battery slot to ensure protection of the coprocessor's internal RAM memory. v A slot (No.0) for a protected memory extension card in PCMCIA format. v An bus X line terminator circuit (marked A). v An PCI bus connector for connection to the host PC. Supplied with the coprocessor: 2 bus X line terminators (marked A and B) to be installed on the coprocessor and on the last of the I/O and application-specific module support racks. Description of TSX PCI ACC additional bus X remoting system 7 An additional plate, TSX PCI ACC, fitted with a 9-way male SUB-D connector to allow a second remote bus X. 7 Description of stand-alone power supply c 24 V TSX PSI 200 TSX PCI ACC The c 24 V TSX PSI 200 power supply is inserted into a PCI bus slot located next to the TSX PCI 57 pp4m coprocessor. It occupies one slot mechanically but no slot electrically. It provides power for a single coprocessor. On the front panel, it includes: 8 A 9-way female SUB-D connector enabling a second remote bus to be connected (instead of using the TSX PCI ACC plate) A -way female SUB-D connector for connection to the c 24 V power supply (male connector supplied). This power supply includes two ribbon cables to connect to the coprocessor's power supply and to provide bus X continuity in case of a PC power supply stoppage. TSX PSI 200 () The can also operate using just a single PC slot: to do this, you must carefully unscrew and remove the external PCMCIA slot. Characteristics: page 45/4 page 45/5 458-EN_Ver.0.fm/4

4 Gateway, setup PC 2 SCADA Server OFS Ethernet TCP/IP Uni-TE Premium Quantum Modbus Atrium coprocessor. 2 Ethernet TCP/IP card or integrated port. TCP/X-Way software gateway TCP/X-Way gateway The TCP/X-Way software gateway ensures 2 principal functions for Atrium coprocessors: b Communication using the TCP/IP Modbus or Uni-TE protocol with the Ethernet TCP/IP card built into the PC. b Two-way exchanges to remote stations via the PC's modem. This software interfaces with the PCIway driver of the Atrium coprocessor running Windows 2000 or Windows XP. Once it has been configured, it automatically routes messages. If Uni-TE protocol is used, communication with any sub-networks connected to the Atrium coprocessor is seamless. The most typical configurations include the following: Via Ethernet network(diagram opposite) Similar to Ethernet TSX ETY 404/504 modules for Premium PLCs, access is secured by checking incoming IP addresses. The Global Data and I/O Scanner services are not supported. Via modem link Incoming calls are checked using standard Windows password control mechanisms. As well as allowing remote devices to have access to the Unity Pro application of the Atrium coprocessor built into the PC on which the Modem is installed, the TCP/X-Way gateway is also used for communication with other stations that may be connected to a local Ethernet network (RAS function: Remote Access Server). Setup Integration in the host PC To be fitted with a TSX PCI 57 pp4m Atrium coprocessor, the host PC must: b Be running Windows 2000 or Windows XP. b Have a 2-bit MHz (c 5 or. V) PCI bus. b Have two consecutive slots available on the PCI bus (of which at least one is PCI-type). The maximum number of coprocessors per PC depends on the number of available PCI/ISA slots, on the rating of the PC's power supply (when the TSX PSI 200 power supply option is not used) and on whether or not there are PCMCIA cards in the coprocessor. The coprocessor is completely independent of the application executed on the PC, in particular: b The standard PC Restart command () has no effect on the coprocessor operating modes (2). b Switching the PC off and then on again, causes a warm restart of the application being managed by the coprocessor (restart without loss of application context). b The c 24 V stand-alone power supply allows the coprocessor to operate even if a PC power supply outage occurs. (). The host PC, on which Unity Pro software has been installed, can even be used as a programming and setup terminal for the TSX PCI 57 Atrium coprocessor. Premium extension Premium extension bus X bus X Magelis IPC or PC with Atrium coprocessor Premium extension Logical location on bus X The TSX PCI 57 Atrium coprocessor logically occupies the same two slots as a TSX P57 Premium processor of identical type. The two slots in the TSX RKY rack with address 0 following the TSX PSY power supply module must therefore remain unoccupied; see page 450/. The TSX PCI ACC plate or the TSX PSI 200 c 24 V power supply enables a second bus X to be connected from Magelis IPC industrial PCs, thus forming a Y structure (see the diagram opposite, where the maximum length of each bus X is 00 m). If they are not present, only one bus X may be connected. () Ctrl-Alt-Del command, followed by Restart or pressing the PC Reset button (if one exists). (2) Triggers loss of the PCI bus connection. Characteristics: page 45/4 page 45/5 458-EN_Ver.0.fm/5

5 Memory structure Coprocessor without PCMCIA card Internal RAM 60 or 20 Kb Located data Globals and DFBs unlocated data Programs and symbols Constants Coprocessor with PCMCIA memory card in slot No. 0 Internal RAM 60 or 440 Kb Located data Globals unlocated data DFBs unlocated data 2 Memory structure The application memory is divided into memory zones, shared physically between the internal RAM memory and PCMCIA memory extension cards 0, or 2: Zone for application always in internal RAM. Two possible types: v Located data corresponding to the data defined by an address (for example, %MW27) with which a symbol can be associated (for example, Counting_rejects). v Unlocated data corresponding to data defined only by a symbol. This type of addressing removes memory "mapping" management constraints. v DFBs unlocated data corresponding to DFBs user function blocks. The size of this object zone is limited only by the available memory in integrated RAM. 2 Zone in internal RAM or in a PCMCIA memory card for the program and symbols. If this zone is in internal RAM, it also supports the program copy necessary for modifying the program in online mode (). This zone contains the program's executable binary code and IEC source code. Constants zone in the internal RAM or in the PCMCIA memory card (slot No. 0). 4 Storage zone for additional data (slot No. 0 or No. ), e.g. for production data and production recipes. The memory can be organized in two ways depending upon whether the Atrium coprocessor is fitted with 0, or 2 memory extension cards: b Application in internal RAM. In this case, the application is entirely loaded into the saved internal RAM (2) of the processor, the capacity of which depends on the processor model (60 or 20 Kb). PCMCIA card slot No to 2,048 Kb 96 to 7,68 Kb Program and symbols 2 Constants Additional data storage 4 b Application in the PCMCIA card. In this case, the internal RAM is reserved for application data. The PCMCIA memory card (slot No. 0) contains the program space (program, symbol and constant zones) (768 or 2048 Kb maxi). Certain types of PCMCIA memory cards also host the data storage zone (6976 Kb maxi). Presence of the symbol area with the program area is optional. As the application symbols base is on the PLC, this allows all elements required for debugging or developing this PLC to be restored to the terminal, after having logged on to the PLC from a programming terminal where no applications have been installed. () When a PCMCIA memory card is present, the memory used by the program copy is located in this memory card (outside zones 2, and 4 opposite). (2) The internal RAM memory is protected by an optional battery ( years of battery life) located in the power supply module; see page 452/2. Presentation: page 45/2 page 45/5 458-EN_Ver.0.fm/6

6 Memory structure (continued) Coprocessor with data storage type memory card in slot No. 0 Internal RAM PCMCIA data storage card (slot No. 0) 60 or 440 Kb 4,096 or 8,92 Kb Located data Globals and DFBs unlocated data Program, symbols and zone for modifying the 2 program in online mode Constants Additional data storage 4 Memory structure (continued) Extension of data storage zone Memory cards reserved for data storage (4096 or 892 K bytes) are used to: b Have access to the data storage zone when the application is entirely supported by internal RAM. In this case, the data storage memory card is placed in PCMCIA slot No. 0. b Free-up memory space to be used for program space when the application is in the PCMCIA card (slot No. 0). In this case, the data storage memory card is placed in PCMCIA slot No. (a part of it can be supported by the memory card of slot No. 0). Unity Pro installation software assists the application designer with management of the structure and occupation of memory space of the Premium PLC. Coprocessor with data storage type memory card in slots No. 0 and No. Internal RAM 60 or 440 Kb Located data Globals unlocated data DFBs unlocated data Protection of the application Whatever the PLC memory structure: application located in internal RAM or in the PCMCIA card, memory access can be prevented (read mode or program modification) by changing only the executable code in the PLC. A memory protection bit, set in configuration mode, is also available in order to lock any program modifications (via the programming terminal or download). PCMCIA card (slot No. 0) 28 to 2,488 Kb 96 to 7,68 Kb Program and symbols Constants Storage for additional data (area A) 2 4 Modification of the program in online mode This function is different from on previous versions of Premium PLCs (with PL7 software) and now allows program code and data in different parts of the application to be added or modified in a single modification session (thus making modification unified and consistent with regard to the controlled process). This increased flexibility comes at a cost in terms of program memory volume required. Every modification carried out in online mode requires available program memory space whose size must at least equal that of all sections of the Unity Pro program affected by a same modification transfer. PCMCIA data storage card (slot No. ) 4,096 or 8,92 Kb Storage for additional data (area B) 4 Depending on the circumstances: b For a processor with memory extension card, the memory volume remaining available in the card for the online modification is sufficient if the recommendations on page 459/2 are observed. b For a processor without a memory extension card; the user who wishes to have the option of making modifications in online mode can choose his processor according to: v the anticipated size of the application, v the number and size of the program sections to be modified in online mode. A memory extension card that only uses Flash EPROM technology (without additional SRAM) obviously cannot provide the function of program modification in online mode. Presentation: page 45/2 page 45/5 458-EN_Ver.0.fm/7

7 Characteristics Characteristics and performances Types of processors TSX PCI P57 204M TSX PCI P57 454M Maximum No. of racks 4/6/8 slots 6 configuration 2 slots 8 Maximum no. of slots for modules 28 Functions () Maximum in rack Memories Discrete I/O channels Analog I/O channels Control channels 0 (up 0 simple loops) 20 (up 60 simple loops) App-spec channels (counting, axis and weighing) Integreted connections Ethernet TCP/IP (utilise le port Ethernet TCP/IP intégré au PC hôte via l adjonction du logiciel passerelle TLX CD pp CTW 0M) Fipio manager (27 agents) Maximum No. of connections Maximum capacity Maximum size of objects zones Serial link Network (Ethernet TCP/IP, Fipway, Modbus Plus) link with 2 connectors (TER et AUX) 9,2 Kbit/s link with 2 connectors (TER et AUX), 9,2 or 5 Kbit/s 2 (of which Ethernet TCP/IP integred to PC) 5 (of which Ethernet TCP/IP integred to PC) AS-Interface bus 4 8 CANopen INTERBUS, Profibus DP buses, no if CANopen used 2, if CANopen used Protected internal RAM Kb 60 20/440 (2) Program, symbols and Kb constants on PCMCIA card Data storage Kb 6 84 (limited to 8 92 with current PCMCIA cards) Located internal bits (%Mi) bits Located internal data Kb 64 for internal words %MpWi, 64 for constant words %KpWi Global unlocated internal data Kb 64 Application structure Master task Fast task Auxiliary tasks Event tasks 64 (of which has priority) Execution time for one instruction Without PCMCIA card With PCMCIA card No of K instructions executed by ms System overhead Boolean µs 0.9 r On word or fixed-point µs 0.25 r arithmetic On floating point µs () r Boolean µs 0.2 r On word or fixed-point µs 0.42 r arithmetic On floating point µs () r 00 % Boolean Kinst/ 4.72 without PCMCIA card, r ms.67 with PCMCIA card 65 % Boolean and 5 % fixed-point arithmetic. Kinst/ ms.7 without PCMCIA card, 2.5 with PCMCIA card MAST task ms.00 r FAST task ms 0.0 r () The maximum number of discrete I/O, analog I/O and application-specific channels are cumulative. The remote I/O on bus or network (AS-I/Uni-Telway/Fipio/Modbus Plus, etc) or third-party bus (CANopen, INTERBUS or Profibus DP) are not taken into account in this maximum number. (2) The second value corresponds to the integrated memory capacity when the processor is fitted with a PCMCIA memory card. () Threshold values according to the type of instruction. r Available later Stand-alone power supply characteristics Type of power supply module TSX PSI 200 Primary Voltage Nominal V c 24 Limits (including ripple) V c (possible up to 6 V ) Current Nominal input value I RMS A y. to c 24 V Initial power-up at 25 C I inrush A 00 to c 24 V I 2 t on triggering A 2 It on triggering As 0.04 Power line disturbance period ms y 7 to 24 V, y to 9.2 V Built-in protection Using a 2 A time-delay fuse (complying with standards) Compliance with standards IEC -2 Insulation Dielectric strength Insulation resistance Primary/secondary and primary/earth Primary/secondary and primary/ground V rms MΩ Non-insulated, internal 0 V connected to the PC ground r Presentation: page 45/2 page 45/5 458-EN_Ver.0.fm/8

8 References TSX PCI 57 coprocessors I/O capacity () Capacities Max. number of bus/ Memory Control channels network modules TSX PCI racks (),024 discrete I/O 60 Kb integrated 0 network all types 80 analog I/O Maxi.768 Kb on Ethernet TCP/IP 24 application-specific PCMCIA 4 AS-I buses channels CANopen bus (4) third-party bus (4) Reference (2) Weight kg TSX PCI M 0.0 T PCX M TSX PCI racks () 2,040 discrete I/O 20/440 Kb 256 analog I/O integrated(5) 64 application-specific Maxi Kb on channels PCMCIA 20 Fipio integrated 4 network all types Ethernet TCP/IP 8 AS-I buses CANopen bus (4) 2 third-party buses (4) TSX PCI M r 0.40 T PCX M Software options (6) The TCP/X-Way gateway software offer (supplied on CD-ROM), when associated with an Atrium coprocessor, allows communication to take place between TCP/IP and X-Way networks (using the Modbus or Uni-TE protocol) with no need for programming. Description Use Site license Reference Weight Kg TCP/X-Way gateway software Windows 2000 or XP compatible Single station TLX CD GTW 0M 0 stations TLX CD0 GTW 0M 200 stations TLX CDUNT GTW 0M Separate parts Description Use Sold in lots of Reference Weight Kg Bus X remote connection plate Allows a second remote bus X connection (9-way SUB-D 9 connector) TSX PCI ACC TSX PCI ACC Stand-alone power supply c 24 V Allows the TSX PCI coprocessor to operate when there is no PC power supply Allows a second remote bus X connection TSX PSI 200 Batteries Protected internal RAM memory TSX PLP TSX PLP TSX PSI 200 r Available later () Cumulative maximum values. The number of remote I/O on the bus is not counted. (2) Product supplied with multilingual installation guide: English, French, German, Spanish and Italian. () Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the TSX RKY 2EX rack (2 slots) is the same as using 2 racks with 4, 6 or 8 slots. (4) Using the CANopen bus reduces by the number of possible third-party buses (INTERBUS/Profibus DP). (5) The 2 nd value corresponds to the capacity of the integrated RAM when the application program is supported by the PCMCIA card. (6) Other software compatible with : OFS data server see pages 405/, Vijeo Look/Monitor Pro supervision; Consult our catalogue Premium Automation platform January 200,pages 8/6 and 8/ EN_Ver.0.fm/9

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