1982 GL500I Parts Manual

Transcription

1 1982 GL500I Parts Manual The data contained herein was collected from sources on the Internet freely available to the general public. Disclaimer: The information contained herein is believed to be accurate but the user of this data assumes all risk associated with its usage. 1

2 Table of Contents Air Cleaner... 4 Alternator & Starter Clutch... 5 Battery & Sidecovers... 6 Block, Cylinder... 7 Brake Calipers... 9 Brake Lines, Front & Master Cylinder & Lever Brake Panel, Rear & Rear Axle Camshaft & Tachometer Gear Camshaft Chain & Tensioner Carburetor Clutch Clutch Cover & Oil Filter Cowl Stay (Fairing Mount) Crankshaft & Pistons Cylinder Head, Left Cylinder Head, Right Cylinder Head Covers Electrical Plate & Modules Engine Cover, Front (Transmission Cover) Engine Cover, Rear Exhaust System Fairing Fairing Pockets & Air Ducts Fairing Wire Harness Fender, Front Fender, Rear Final Shaft Footpegs Forks & Wire Box Frame Fuel Tank & Petcock Gasket Kit A Gasket Kit B Handlebar & Top Bridge & Fuse Panel & Lockset Handlebar Controls Headlight Instruments: Speedometer & Tachometer & Lights Oil Pump & Primary Drive Gear Pedal, Brake & Shift Pedal Radiator & Cooling Fan & Grille Radiator Shroud & Coolant Reserve Tank & Engine Hangers Rear End Saddlebags

3 Seats & Rear Cowl Shifter Drum & Forks Shock Absorber & Rear Suspension Stand, Center & Side Stand Starter Motor Steering Stem & Horns Stripes (Decals) Swingarm & Driveshaft Tail Light Thermostat & Coolant Pipes & Hoses Tools Transmission Trunk Turn Signals & Brackets Valves & Rocker Arms Water Pump & Ignition Pulse Generator Wheel, Front & Brake Discs Wheel, Rear Windscreen & Mirrors & Instrument Shroud Wire Harness & Ignition Coils

4 Air Cleaner 01 HOUSING, AIR CLEANER MA CAP, A/CLNR ELEM TUBE HOLDER, CAP ELEMENT, AIR CLEANER STAY MA TUBE MA1-310 (replaces MA1-300) TUBE MA BAND, A/CLNR TUBE (replaces ) TUBE, BREATHER TUBE, BREATHER MA FILTER JOINT, BREATHER TUBE CLIP, TUBE (A13.5) PLUG, BREATHER TUBE TANK, STORAGE MA GROM, STORAGE TANK MA CLIP (16MM) BOLT, FLANGE (6MM) BOLT, FLANGE (6X20) SCREW, PAN (4X20) A SCREW, TAPPING (4X8) CLIP, TUBE (A15) CLIP, TUBE (B12.5) BULK HOSE (8X1000) M BULK HOSE (8X1000) M BOLT, FLANGE (6X16) (replaces ) BOLT, FLANGE (6X16) (replaces ) 001 4

5 Alternator & Starter Clutch 01 GEAR SET, STARTER GEAR SHAFT GEAR MF5-000 (replaces ) CLUTCH, STARTER SPRING CAP ALTERNATOR ASSY MA ROTOR MA STATOR MA BOLT (12X30) BOLT,SOCKET 8MM KCJ-690 (replaces ) WASHER (12MM) WASHER (37MM) BEARING (32MM) ROLLER (15X13) BOLT, FLANGE (6X40) (replaces ) 003 5

6 Battery & Sidecovers 01 GROMMET A BATTERY ASSY (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) TUBE MA CABLE MA BAND A, BATTERY MA BAND B MA GROMMET, A/CLNR HSG RUBBER, BATTERY BOX CVR, R. *R104CU* MA1-731ZA (replaces MA1-730ZA) CVR, R. *NH118MU* MA1-731ZB (replaces MA1-730ZB) CVR, L. *R104CU* MA1-731ZA (replaces MA1-730ZA) CVR, L. *NH118MU* MA1-731ZB (replaces MA1-730ZB) EMBLEM, SIDE COVER MA EMBLEM, L MA LABEL MA NUT, SPEED (3MM) BOLT, SLOTTED (6X12) A (replaces ) PIN, COTTER (3.0X45) (replaces ) BOLT, FLANGE (6X10) BOLT, FLANGE (6X10)

7 Block, Cylinder 01 BLOCK, CYLINDER EMBLEM (replaces ) HOLDER, TRANSMISSION ORIFICE (8MM) PLATE, TRANS HOLDER CAP, CRANKSHAFT SEPARATOR COMP,OI ME2-505 (replaces ) VALVE BEARING A, MAIN BEARING B, MAIN BEARING C, MAIN COLLAR, O-RING DIPSTICK, OIL MK7-670 (replaces ) WASHER (12MM) O-RING (22X3.0) (replaces ) O-RING (13.6X2.4) O-RING (8X1.7) HB3-003 (replaces ) BOLT, STUD (10X90) B (replaces ) SCREW, TAPPING (4X8) NUT, FLANGE (10MM) PIN, DOWEL (8X14) BOLT, FLANGE (6X12) (replaces ) BOLT, FLANGE (6X16) (replaces ) BOLT, FLANGE (6X20) (replaces ) BOLT, FLANGE (6X32) (replaces ) 002 7

8 25 BOLT, FLANGE (8X25) (replaces ) 007 8

9 Brake Calipers 01 PAD, FR KN8-026 (replaces ) (replaces ) SCREW, BLEEDER CAP, BLEEDER CLAMP MA CALIPER, L. FR MA1-772 (replaces MA1-771) CALIPER, L MA PISTON MA SPRING, PAD MA DUST SEAL BRACKET, L SLEEVE MA PIN, BOLT MA BOOT B MA BOOT, PIN CALIPER.ASSY.FR,R MA1-405 (replaces MA1-771) (replaces MA1-772) CALIPER, R MA SEAL, PISTON BRACKET, R PIN, HANGER MA PLATE MA BOLT, FLANGE (8X49) MA BOLT, FLANGE (6X10) (replaces ) BOLT, FLANGE (10X32) (replaces ) 004 NI PAD SET, BRAKE MA3-405 (replaces 431A0-MA3-004) 001 9

10 Brake Lines, Front & Master Cylinder & Lever 01 SWITCH, FR. STOP MA HOSE A, R. FR. BRAKE MA1-742 (replaces MA1-741) HOSE A, L. FR. BRAKE MA1-742 (replaces MA1-741) HOSE B, FR. BRAKE MA1-742 (replaces MA1-741) JOINT, TWO-WAY MA CYLINDER ASSY, MASTER MA CYLINDER ASSY, MASTER MA CUP, OIL MA CAP, OIL CUP MA O-RING (26.7X2.4) HOLDER MA DIAPHRAGM MA5-672 (replaces MA5-671) BOOT MASTER CYLINDER SET MA LEVER, R. HANDLEBAR MA BOLT, R MA BOLT, OIL (replaces ) BOLT, OIL (replaces ) WASHER, OIL BOLT SCREW, FLAT (4X45) G SCREW-WASHER (4X12) (replaces ) NUT, FLANGE (6MM) BOLT, FLANGE (6X25) (replaces )

11 Brake Panel, Rear & Rear Axle 01 AXLE, RR. WHEEL MA COLR, RR. PANEL SIDE MA PANEL, RR WASHER, ANCHOR PIN (replaces ) SHOE, BRAKE MW3-671 (replaces ) DUST SEAL, BRAKE CAM CAM, RR. BRAKE INDICATOR, RR. BRAKE MA ARM, RR. BRAKE MA RUBBER SPRING, FR BOLT, RR WASHER A BOLT, HEX. (8X25) A (replaces A) NUT, HEX. (8MM) S PIN, COTTER (2.0X35) (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) PIN, COTTER (2.0X22) PIN, COTTER (2.5MM) (replaces ) (replaces ) 002 NI SHOE KIT, BRAKE MW3-671 (replaces ) (replaces 431A )

12 Camshaft & Tachometer Gear 01 HOLDER, CAMSHAFT GASKET (replaces ) GEAR, TACHOMETER CAMSHAFT MA ARM A, ROCKER ARM B, ROCKER SHAFT, ROCKER ARM ME7-000 (replaces ) SPRING A BOLT, SPECIAL (6X30) WASHER (26MM) WASHER WASHER (6.7MM) ROLLER (5X8.5) OIL SEAL (17X28X7) (replaces ) OIL SEAL (6X14.5X5) (replaces ) SCREW, PAN (5X20) G BOLT, FLANGE (6X28) (replaces )

13 Camshaft Chain & Tensioner 01 SPROCKET, CAM BOSS, CAM SPROCKET CHAIN, CAM MA TENSIONER, CAM CHAIN ARM SPRING, TENSIONER PIN PIN COLLAR (7X13.2) GUIDE SET, CAM CHAIN PLATE A GUIDE, CAM CHAIN PLATE A PLATE B BOLT, HEX. (6X30) BOLT (7X17) BOLT, TENSIONER LOCK NUT, LOCK (20MM) MJ8-000 (replaces ) WASHER, LOCK O-RING (6.5X3.1) PIN, LOCK (6MM) BOLT, FLANGE (6x16) (replaces )

14 Carburetor 01 GASKET SET MA NEEDLE SET, JET MA FLOAT SET (replaces ) CHAMBER SET, FLOAT (replaces ) SCREW SET A KC2-970 (replaces ) ROD SET, PUMP DIAPHRAGM SET, PUMP PISTON SET, VACUUM (replaces ) CHAMBER SET B, FLOAT SCREW SET B SCREW SET C PC6-005 (replaces ) JOINT SET D, FUEL JOINT SET E, FUEL VALVE SET, AIR CUT (replaces ) SPRING SPRING CARBURETOR ASSY MA CARBURETOR ASSY., R MA CARBURETOR ASSY., L MA TUBE, OVERFLOW MA VALVE, FLOAT HOLDER, NEEDLE JET NOZZLE, MAIN TUBE (replaces ) SCREW-WASHER (4X10) SCREW-WASHER (4X12) SCREW-WASHER (4X16) SCREW-WASHER (5X12) SCREW-WASHER (5X16) SCREW-WASHER (6X14)

15 31 CLIP, TUBE (B6.5) JET, MAIN (#78) GHB-0780 (replaces ) JET (#112) GHB-1120 (replaces ) (replaces ) JET, SLOW (#45) MA

16 Clutch 01 CLUTCH (OUTER) MA GUIDE, CLUTCH MA CENTER, CLUTCH DISK, CL FRICTION DISK, CL FRICTION (replaces ) DISK B, CL FRICTION (replaces ) PLATE B, CLUTCH PLATE B, CLUTCH PLATE, CLU PRESS PLATE, CLUTCH LIFTER SPRING, CLUTCH COLLAR (25MM) MA BOLT (6X22) NUT, LOCK (20MM) WASHER, LOCK WASHER (25MM) MA BEARING (6000)

17 Clutch Cover & Oil Filter 01 COVER, CLUTCH GASKET, CLUTCH COVER (replaces ) CASE, OIL FILTER ELEMENT, OIL FILTER 154A (replaces ) 001 (replaces 154A1-MA6-000) SEAT SPRING BOLT MA6-000 (replaces ) SHAFT, CLUTCH LEVER SPRING, CLUTCH LEVER ROD, CLUTCH LIFTER OIL SEAL (12X18X3) O-RING (15X2.5) O-RING (81X4.5) MA6-003 (replaces ) CIRCLIP (10MM) BOLT, FLANGE (6X28) (replaces )

18 Cowl Stay (Fairing Mount) 01 STAY, COWL MA PLATE, R. COWL NUT PLATE, L. COWL NUT STAY, R. FR. COWL STAY, L. FR. COWL SCREW-WASHER (4X12) NUT, FLANGE (6MM) NUT, FLANGE (6MM) NUT, FLANGE (8MM) WASHER, PLAIN (4MM) BOLT, FLANGE (6X12) BOLT, FLANGE (6X12) BOLT, FLANGE (6X16) (replaces ) (replaces ) BOLT, FLANGE (8X90)

19 Crankshaft & Pistons 01 RING SET (STD) (replaces ) RING SET (OS 0.25) (replaces ) RING SET (OS 0.50) (replaces ) PISTON, R. (STD) PISTON, R. (OS 0.25) PISTON, R. (OS 0.50) PISTON, L. (STD) PISTON, L. (OS 0.25) PISTON, L. (OS 0.50) PIN, PISTON BOLT, CONNECTING ROD NUT, CONNECTING ROD ROD, CONNECTING (replaces ) BEARING B, CONN ROD BEARING C, CONN ROD BEARING D, CONN ROD BEARING E, CONN ROD BEARING F, CONN ROD CRANKSHAFT MA KEY (25X18) CLIP (21MM)

20 Cylinder Head, Left 01 CYLINDER HEAD, L MA1-020 (replaces MA1-000) GUIDE, IN VALVE MG8-405 (replaces ) GUIDE, IN VALVE MG GUIDE, EX. VALVE GASKET, CYL HD (replaces ) (replaces ) (replaces ) INSULATOR, L. CARB MA BAND (56) (replaces ) (replaces GHB-710) SPOILER, AIR MA WASHER (5MM) O-RING (6.9X1.5) O-RING (40X2.4) (replaces ) BOLT, STUD (6X55) B (replaces ) BOLT, STUD (10X80) B (replaces ) SCREW, PAN (5X8) A SCREW, PAN (5X20) G NUT, FLANGE (10MM) PIN, DOWEL (8X14) BOLT, FLANGE (6X12) (replaces ) BOLT, FLANGE (6X50) (replaces ) BOLT, FLANGE (6X22) (replaces ) SPARK PLUG (DR8ES-L) (replaces )

21 22 SPARK PLUG (DR8ES) (replaces ) S/PLG (X24ESR-U) S/PLG (X27ESR-U)

22 Cylinder Head, Right 01 CYLINDER HEAD, R MA GUIDE, IN VALVE MG8-405 (replaces ) GUIDE, EX. VALVE GASKET, CYL HD (replaces ) (replaces ) (replaces ) INSULATOR, R. CARB MA BAND (56) (replaces ) (replaces GHB-710) WASHER (5MM) O-RING (6.9X1.5) O-RING (40X2.4) (replaces ) BOLT, STUD (6X55) B (replaces ) BOLT, STUD (10X80) B (replaces ) SCREW, PAN (5X8) A SCREW, PAN (5X20) G NUT, FLANGE (10MM) PIN, DOWEL (8X14) BOLT, FLANGE (6X22) (replaces ) SPARK PLUG (DR8ES-L) (replaces ) SPARK PLUG (DR8ES) (replaces ) S/PLG (X24ESR-U) S/PLG (X27ESR-U)

23 Cylinder Head Covers 01 HOLDER ME7-000 (replaces ) COVER, CYLINDER HEAD GASKET, HEAD COVER GASKET, PLUG HOLE BOLT (6X45.5) BOLT, FLG (12X150) RUBBER, SETTING PIN, DOWEL (14X20)

24 Electrical Plate & Modules 01 MODULE, IGN CONT MA4-601 (replaces MA1-155) RECTIFIER, REGULATOR MA CABLE MA CABLE, STARTER MOTOR MA COVER (replaces ) COVER COVER, TERMINAL MA COVER B CLIP, CABLE MA SWITCH ASSY MB0-007 (replaces ) LABEL, FUSE COVER RUB, MAGNETIC SHOCK RELAY ASSY.,WINKER P00 (replaces ) (replaces ) (replaces ) SUSPENSION KB4-010 (replaces ) PLATE, ELECTRIC MA COLLAR, DISTANCE NUT, SPECIAL (6X7) (replaces ) NUT, HEX. (6MM) S (replaces ) (replaces ) (replaces ) WASHER, SPRING (6MM) BOLT, FLANGE (6X12) BOLT, FLANGE (6X12) BOLT, FLANGE (6X16) (replaces ) (replaces )

25 22 BOLT, FLANGE (6X35) (replaces ) FUSE F (30A)

26 Engine Cover, Front (Transmission Cover) 01 COVER, TRANSMISSION GASKET, TRANS CVR (replaces ) CAP, VALVE ADJ (replaces ) (replaces ) PIPE, OIL PASSAGE O-RING (11.8X2.4) ZE9-003 (replaces ) (replaces ZE9-000) (replaces HA5-000) (replaces HA5-003) O-RING (11.8X2.4) MJ CLAMP, CABLE SUB-WIRE A, ENGINE SUB-WIRE KAZ-000 (replaces MA1-730) SWITCH, OIL PRESSURE MJ4-024 (replaces MB9-004) (replaces MJ0-004) (replaces MJ4-004) (replaces MJ4-014) BOLT, DRAIN (12MM) (replaces ) O-RING (27.5X2.6) (replaces ) WASHER, DRAIN (12MM) PIN, DOWEL (8X14) BOLT, FLANGE (6X14) (replaces ) BOLT, FLANGE (6X28) (replaces )

27 Engine Cover, Rear 01 COVER, RR MA1-000 (replaces MA1-730) GASKET, RR. COVER (replaces ) CAP, VALVE ADJ GUIDE, NEUTRAL CABLE SWITCH, NEUTRAL (replaces ) (replaces ) COLLAR (22.2MM) OIL SEAL (14X26X6) ZW5-003 (replaces ) (replaces ) O-RING (27.5X2.6) (replaces ) NUT, HEX. (4MM) S WASHER, SPRING (4MM) PIN, DOWEL (10X16) O-RING (23X2.8) BOLT, FLANGE (8X40) (replaces ) BOLT, FLANGE (6X14) (replaces ) BOLT, FLANGE (6X32) (replaces )

28 Exhaust System 01 JOINT, EX. PIPE GASKET, EX. PIPE (replaces ) GASKET, PROTECTOR MM9-740 (replaces ) (replaces KF9-900) PRE CHAMBER MA PROTR, R. CHAMBER MA BRACKET, R. MUFFLER MA PIPE, R. EX (replaces ) MUFFLER MA1-405 (replaces MA1-003) (replaces MA1-007) BAND, R. FR. MUFFLER BAND, L. FR. MUFFLER (replaces MA1-003) BAND, R. RR. MUFFLER BAND, L. RR. MUFFLER GASKET, MUFFLER MK4-000 (replaces ) (replaces ) GASKET, RR. MUFFLER MG7-750 (replaces ) PROTR, L. CHAMBER MA BRACKET, L. MUFFLER MA PIPE, L. EX (replaces ) MUFFLER MA1-405 (replaces MA1-003) (replaces MA1-007) BOLT, FLANGE (8X37) SCREW-WASHER WASHER, LOCK MA NUT, FLANGE (6MM) NUT, FLANGE (8MM) RUBBER D BOLT, FLANGE (8X20)

29 (replaces ) (replaces ) BOLT, FLANGE (8X40) (replaces )

30 Fairing 01 REFLECTOR, FR FAIRING *R104CU* MA1-740ZA FAIRING *NH118MU* MA1-740ZB MOLDING, COWL TRIM CAP, MOLDING END MB9-770 (replaces ) 004 (replaces ) COVER, R. AIR DUCT (replaces ) COVER, L. AIR DUCT (replaces ) COWL, R. *R104CU* MA1-770ZA COWL, R. *NH118MU* MA1-770ZC COWL, L. *R104CU* MA1-770ZA COWL, L. *NH118MU* MA1-770ZC STAY, R. (LOWER) MA STAY, L. (LOWER) MA BASE, R. FR BASE, L. FR EMBLEM, FAIRING SIDE EMBLEM, L MB COLLAR, COWL SETTING NUT, SPECIAL (6MM) COLLAR BOLT, CAP (6X25) G (replaces G) SCREW, PAN (6X16) G WASHER, PLAIN (6MM) WASHER (10.5X22X1.6) WASHER, SPRING (6MM) BOLT, FLANGE (6X10) (replaces )

31 Fairing Pockets & Air Ducts 01 LOCK, FILLER LID SPRING PLATE, RADIO HOLDER PLATE, R COVER, R. POCKET STAY, R POCKET, R RUB, R. POCKET SEAL PLATE, POCKET MOUNT NUT, PLATE POCKET ASSY., L (replaces ) RUB, L. POCKET SEAL GASKET, AIR DUCT TUBE, R. AIR DUCT TUBE, L. AIR DUCT DUCT, AIR OUTLET, FRESH AIR LABEL MA LABEL, R SCREW-WASHER (5X16) SCREW, TAP (5X12) SCREW, TAP (5X20) SCREW, TAPPING (4X8) SCREW, TAP (5X10)

32 Fairing Wire Harness 01 SUB-WIRE HARNESS E SUB-WIRE HARNESS F MB CASE, FUSE (5A) CASE, FUSE (1A) CASE, FUSE (2A) FUSE B (2A) FUSE (1A) GROMMET B PLATE HOLDER B, CONNECTOR MA GROM, HEADLIGHT CORD GASKET CAP, FAIRING SCREW-WASHER (4X12) (replaces ) SCREW, TAPPING (4X8) FUSE B (5A)

33 Fender, Front 01 GROMMET, CABLE GUIDE, R. FR. FENDER MA GUIDE, L. FR. FENDER MA FENDER, FR. *R104CU* MA1-730ZA FENDER *NH118MU* MA1-730ZB BOLT, FLANGE (6X16) (replaces ) (replaces )

34 Fender, Rear 01 GROMMET, CABLE GROMMET B LOCK ASSY., R. SEAT MA LOCK ASSY., L. SEAT MA LEVER, R. SEAT LOCK MA LEVER, L. SEAT LOCK MA PLATE, R. SEAT LOCK MA PLATE, L. SEAT LOCK MA SPRING A, SEAT LOCK MA SPRING B, R MA SPRING B, L MA SHAFT, R. SEAT LOCK MA SHAFT, L. SEAT LOCK MA LOCK ASSY., R. SEAT MA COLLAR, SEAT LOCK MA CHAIN, HELMET LOCK MA SPRING MA FDR A, RR. *R104CU* MA1-000ZA FDR A, RR. *NH118MU* MA1-000ZC FENDER B, RR MA BOLT, RR. FENDER MA PLATE, RR. FENDER CAP, RR. BUMPER MA BUMPER, R. RR MA BUMPER, L. RR MA BRACKET, TAILLIGHT MA LABEL, HELMET HOLDER MARK SCREW, PAN (6X8) MA BOLT, SEAT LOCK MA BOLT, CAP (8X60) B NUT, HEX. (14MM) S (replaces ) WASHER, FLAT (8MM) BOLT, FLANGE (6X12) BOLT, FLANGE (6X12)

35 Final Shaft 01 SHAFT, FINAL LIFTER, DAMPER MA CAM, DAMPER MA STOPPER SPRING, DAMPER MA WASHER BEARING (62/22) PL0-018 (replaces PL0-008) (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) OIL SEAL (22X36X7) MC7-000 (replaces ) (replaces )

36 Footpegs 01 COLLAR PIN, STEP BAR JOINT (replaces ) STEP ASSY., R MA BAR, R. FOOTPEG WASHER, MAIN FOOTPEG ARM, R. STEP MA STOPPER, STEP RUBBER STEP ASSY., L MA ARM, L. STEP MA BAR, L. FOOTPEG RUBBER, FOOTPEG RUB, PILLION FOOTPEG (replaces ) BRACKET WASHER BAR, PILLION FOOTPEG BRACKET, BUCKLE MA BOLT, SOCKET (10X25) ME8-000 (replaces ) BOLT, HEX. (6X16) A (replaces A) (replaces A) (replaces A) (replaces A) WASHER, PLAIN (6MM) (replaces ) (replaces ) WASHER, PLAIN (8MM) PIN, COTTER (1.6X25) (replaces ) PIN B BOLT, FLANGE (6X12) (replaces ) BOLT, FLANGE (10X20)

37 (replaces )

38 Forks & Wire Box 01 FORK ASSY., R. FR MA SPRING A, FR. FORK SPRING B, FR. FORK MA PIPE, FR. FORK MA SPRING, FR RING, BACK-UP (replaces ) (replaces ) (replaces ) PLATE, BACK-UP BUSH, GUIDE BUSH, SLIDER CASE, R. (LOWER) MA PIECE, OIL LOCK RING, PISTON PIPE, SEAT MA CIRCLIP (51.5MM) BOLT ASSY., FR. FORK MA VALVE, AIR CAP ASSY., AIR VALVE FORK ASSY., L. FR MA CASE, L. (LOWER) BOLT, L. FR. FORK MA BAND MA STAY, CONNECTOR HOLD MA COVER, HOLDER MA HOSE, FR. FORK JOINT CONNECTOR HOLDER, CONNECTOR BOLT, SOCKET (8X27) (replaces ) WASHER (16MM) GASKET, FR WASHER (8MM) DUST SEAL (35MM) OIL SEAL (35X48X11) KBH

39 (replaces ) (replaces MA6-013) O-RING (5.8X1.9) (replaces ) O-RING (5.6X1.9) ME O-RING (25.7X2.8) BOLT, HEX. (6X8) A (replaces ) (replaces A) BOLT, STUD (8X50) E (replaces ) (replaces B) BOLT, STUD (8X50) BOLT, STUD (8X50) BOLT, STUD (8X32) E 37 NUT, HEX. (8MM) NUT, FLANGE (6MM) WASHER, PLAIN (8MM) WASHER, SPRING (8MM) HOLDER 1C, FR BOLT, FLANGE (6X14) (replaces )

40 Frame 01 CLIP, SUB-WIRE MA FRAME *NH1* MA1-730ZA 03 RUBBER B ME2-000 (replaces MA1-730) LABEL MA LABEL, RR MA BOLT, FLG (12X308) NUT, HEX. (10MM) NUT, FLANGE (12MM) BOLT, FLANGE (10X70) (replaces )

41 Fuel Tank & Petcock 01 O-RING CUP, FUEL STRAINER VALVE ASSY., AUTO MC9-830 (replaces MA1-731) (replaces MA1-732) BODY, PETCOCK MA1-732 (replaces MA1-731) SCREEN SET COVER SET, PETCOCK ME5-005 (replaces ) FILTER, CUP TANK, FUEL *R104CU* 175A1-MA1-740ZA TANK, FUEL *NH118MU* 175A1-MA1-740ZB RUB, FR. FUEL TANK KE8-000 (replaces ) RUB, RR. FUEL TANK MA CAP, FUEL FILLER (replaces ) (replaces ) (replaces ) (replaces ) LABEL *A73* (TYPEG) ZC COLLAR MA WASHER (8.3MM) BULK HOSE (7.5X8000) M CLIP, TUBE (B7) CLIP, TUBE (B12) CLIP, TUBE (C6.5) BULK HOSE (3.5X1000) M BULK HOSE (3.5X1000) M BOLT, FLANGE (8X28) (replaces )

42 Gasket Kit A (Image Not Available) GASKET KIT A 061A1-MA1-T20 (replaces 061A1-MA1-010) (replaces 061A1-MA1-S01) SEAL, VALVE STEM MB9-003 (replaces ) GASKET (replaces ) GASKET, CYL HD (replaces ) (replaces ) (replaces ) GASKET, HEAD COVER GASKET, PLUG HOLE GASKET, EX. PIPE (replaces ) O-RING (6.9X1.5) O-RING (21.9X2.3) MB6-003 (replaces ) (replaces ) O-RING (53.8X3.1) O-RING (13.5X1.4) PH7-660 (replaces ) O-RING (6.5X3.1) O-RING (40X2.4) (replaces ) O-RING (23X2.8)

43 Gasket Kit B (Image Not Available) GASKET KIT B 061B1-MA1-S01 (replaces 061B1-MA1-010) GASKET, CLUTCH COVER (replaces ) GASKET, TRANS CVR (replaces ) GASKET, RR. COVER (replaces ) (replaces ) (replaces ) GASKET O-RING (11.8X2.4) ZE9-003 (replaces ) (replaces ZE9-000) (replaces HA5-000) (replaces HA5-003) O-RING (11.8X2.4) MJ GASKET A MA1-306 (replaces MA1-000) O-RING (22X3.0) (replaces ) O-RING (13.6X2.4) O-RING (27.5X2.6) (replaces ) O-RING (15X2.5) O-RING (8X1.7) HB3-003 (replaces ) O-RING (24.4X3.1) MG7-003 (replaces ) (replaces ) O-RING (81X4.5) MA6-003 (replaces ) O-RING (23X2.8)

44 Handlebar & Top Bridge & Fuse Panel & Lockset 01 GUIDE, R. CABLE MA GUIDE, L. CABLE MA CABLE, CHOKE MA LOCK SET MA1-742 (replaces MA1-741) SWITCH, COMBINATION KEY, BLANK (TYPE1) KW3-771 (replaces ) (replaces MA6-811) KEY, BLANK (TYPE2) KW3-771 (replaces MA6-007) (replaces ) (replaces ) (replaces MA6-811) RUBBER PLATE ASSY., FUSE (replaces ) (replaces ) COVER, FUSE PLATE LABEL, FUSE HANDLEBAR MA WEIGHT, HANDLEBAR MA RUBBER RING MK4-000 (replaces ) HLDR, HANDLE (UPPER) MA BRIDGE, FORK TOP MA LABEL, FR BOLT, FLANGE (7X54) BOLT (8X32) NUT, STEERING STEM NUT, FLANGE (7MM) WASHER SCREW, OVAL (5X16) G BOLT, FLANGE (6X14) (replaces )

45 26 FUSE B (10A)

46 Handlebar Controls 01 CABLE A, THROTTLE MA CABLE B, THROTTLE MA CABLE, CLUTCH ME2-000 (replaces MA1-000) BAND B1, CABLE SWITCH ASSY MA SWITCH, TURN SIGNAL MA1-770 (replaces MA1-670) SWITCH, FR. LEVER PIPE, THROTTLE GRIP GRIP, R. HANDLEBAR GRIP, L. HANDLEBAR BRKT, L. HANDLEBAR PLUG (replaces ) LEVER, L. HANDLE (replaces ) BOOT, HANDLEBAR (replaces ) BOLT, CABLE ADJ (replaces ) BOLT, L NUT, FIXING SCREW-WASHER (5X30) SCREW-WASHER (5X40) SCREW-WASHER (5X45) NUT, FLANGE (6MM) BOLT, FLANGE (6X25) (replaces )

47 Headlight 01 HDLT (12V 60/55W) SCREW SCREW MJ3-000 (replaces ) SPRING SPRING NUT NUT, BEAM ADJUSTING WASHER HEADLIGHT UNIT RING, RETAINING NUT, UNIT HOLDER NUT, UNIT HOLDER RING A, SETTING RING B, SETTING KNOB, BEAM ADJUSTING BRACKET, HEADLIGHT WASHER, SPRING WASHER, HEADLIGHT COVER, RUBBER BULB (12V60/55W) MC7-601AH (replaces ) (replaces MC7-601) SCREW, PAN (5X10) SCREW, PAN (3X8) H SCREW, PAN (3X12) A (replaces A) SCREW, PAN (3X14) G SCREW, PAN (5X8) H NUT, HEX. (12MM) S WASHER, PLAIN (6MM) WASHER, PLAIN (12MM) WASHER (12MM)

48 Instruments: Speedometer & Tachometer & Lights 01 REGULATOR (7V) SUSPENSION STOPPER GROM, METER BRACKET BULB (12V3.4W2CP) SA5-003 (replaces GA7-701) (replaces ) (replaces SA5-004) BOLT, HOOD MA SPEEDOMETER ASSY BRACKET, METER MA RUBBER, SPEEDOMETER PLATE, SPEEDOMETER BOLT (6MM) COLLAR RUB, METER SETTING PLATE, TACHOMETER TACHOMETER ASSY CABLE, TACHOMETER MA CABLE, TACHOMETER MA COVER, PILOT (UPPER) MA COVER, PILOT (LOWER) MA SOCKET ASSY., RUBBER MA CABLE, SPEEDOMETER (replaces MA1-730) CABLE (INNER) GE0-710 (replaces MA1-000) COLLAR LABEL NUT (6X15) WASHER (6.5X18) WASHER (20MM) SCREW, PAN (5X28) G SCREW, TAP (4X12) NUT, HEX. (6MM) S NUT, CAP (6MM) (replaces S) 48

49 (replaces ) WASHER, PLAIN (6MM) WASHER, SPRING (6MM)

50 Oil Pump & Primary Drive Gear 01 PUMP ASSY., OIL MA SPROCKET SPROCKET CHAIN, OIL PUMP BODY, OIL STRAINER MA COLLAR, O-RING VALVE ASSY., RELIEF GEAR (33T) SUB-GEAR (32T) PLATE, SIDE SPRING, DISK MA BOLT, UBS (12X28) WASHER O-RING (13.6X2.4) O-RING (15X2.5) BOLT, HEX. (6X8) A (replaces ) (replaces A) PIN, DOWEL (8X14) PIN, DOWEL (3X5) BOLT, FLANGE (6X14) (replaces ) BOLT, FLANGE (6X25) (replaces ) BOLT, FLANGE (6X32) (replaces )

51 Pedal, Brake & Shift Pedal 01 PEDAL, GEARSHIFT MA RUBBER, GEARSHIFT SWITCH, RR. STOP MA1-405 (replaces MA1-003) SPRING, STOP SWITCH MJ1-000 (replaces MA1-000) ROD, RR. BRAKE (replaces MA1-000) PEDAL, RR. BRAKE MA SPRING, RR. BRAKE MA SHAFT, RR MA ARM, RR. STOP SWITCH MA BOLT, HEX. (6X25) H NUT, HEX. (6MM) S (replaces KA3-711) (replaces S) (replaces ) (replaces S) (replaces S) (replaces ) PIN, SPLIT (1.6X12) SPRING A, BRAKE ROD JOINT, BRAKE ARM NUT B PIN B BOLT, FLANGE (6X20) (replaces ) (replaces ) (replaces ) BOLT, FLANGE (6X28) BOLT, FLANGE (6X28)

52 Radiator & Cooling Fan & Grille 01 GASKET, DRAIN ZB5-003 (replaces ) (replaces PA0-003) VALVE, DRAIN COVER, RADIATOR MA GRILLE, RADIATOR COVER, RADIATOR FAN, COOLING MA CAP, RADIATOR (replaces ) (replaces ) (replaces PA0-014) RADIATOR ASSY MC5-004 (replaces MA1-004) RUBBER COLLAR WASHER, LOCK MA1-000 (replaces ) WASHER (8.5X22X2.3) BOLT, CAP (6X32) B SCREW, PAN (6X12) B SCREW, FLAT (6X12) B BULK HOSE (7.5X8000) M CLIP, TUBE (B12) BOLT, FLANGE (8X28) (replaces )

53 Radiator Shroud & Coolant Reserve Tank & Engine Hangers 01 JOINT, BREATHER TUBE STAY, R MA STAY, L MA TANK, RESERVE MA CAP, RESERVE TANK CABLE, CAP LOCK GASKET, RESERVE TANK SHROUD, RADIATOR GASKET BRKT, R. FR. ENG HGR MA BRKT, L. FR. ENG HGR MA LABEL, RESERVE TANK BOLT, FLG (12X225) MA BOLT, FLANGE (6MM) NUT, FLANGE (12MM) BULK HOSE (7.5X8000) M BULK HOSE (7.5X8000) M CLIP, TUBE (B12) BOLT, FLANGE (6X10) (replaces ) BOLT, FLANGE (10X40) BOLT, FLANGE (10X40) BOLT,FLANGE

54 Rear End 01 CAP, VALVE ADJ (replaces ) (replaces ) GEAR, FINAL DRIVEN MA CASE, FINAL GEAR MA CAP, BREATHER COVER, L. CASE PLATE, DUST GUARD RETAINER B, BEARING LOCK A, BEARING ADJ LOCK B, BEARING ADJ RETAINER A, BEARING GEAR SET 414A3-MA SHIM A (1.10) SHIM B (1.14) SHIM C (1.18) SHIM D (1.22) SHIM E (1.26) SHIM F (1.30) SHIM G (1.34) SHIM H (1.38) SHIM I (1.42) SHIM J (1.46) SHIM K (1.50) SHIM L (1.54) SHIM M (1.58) SHIM N (1.62) SHIM O (1.66) SHIM P (1.70) SHIM Q (1.74) SHIM R (1.78) SHIM S (1.82) SHIM T (1.86) SHIM U (1.90) SHIM A (1.80) SHIM B (1.84)

55 13 SHIM C (1.88) SHIM D (1.92) SHIM E (1.96) SHIM F (2.00) SHIM G (2.04) SHIM H (2.08) SHIM I (2.12) SHIM J (2.16) SHIM K (2.20) SHIM L (2.24) SHIM M (2.28) SHIM N (2.32) COLLAR, RR MA BOLT, SEALING (8MM) BOLT, STUD (10X45) BOLT, BREATHER BOLT, FLANGE (8X32) BOLT, FLANGE (10X38) NUT, U (14MM) GE8-003 (replaces MA1-003) GASKET (8MM) WASHER, OIL BOLT BEARING (6914) (replaces ) (replaces ) BEARING (30205) BEARING (30203) PH8-961 (replaces ) OIL SEAL (25X40X8) OIL SEAL (33X43X7) OIL SEAL (30X47X7) OIL SEAL (70X90X8) O-RING (30.8MM) O-RING (49.6X3.5) (replaces ) O-RING (53.6X2.4) O-RING (96.5X2.0) O-RING (62.7X4) BOLT, HEX. (6X12) A (replaces ) (replaces ) BEARING (6006) FITTING (B.76S)

56 Saddlebags 01 REFLECTOR, RR (replaces ) SADDLEBAG, R. *R104CU* MA1-740ZA SADDLEBAG, R. *NH118MU* MA1-740ZB RUB, SADDLEBAG SEAL MA RUBBER MA LOCK, SADDLEBAG MA PLATE, LOCK MA RUBBER, LOCK SEAL MA HOOK, LOCK MA PLATE A, HOOK MA RUBBER A, HOOK MA RUB, SADDLEBAG GUIDE MA BRACKET MA RUB, FR. SADDLEBAG MA GUIDE, R. SADDLEBAG MA GUIDE, L. SADDLEBAG MA PATCH, GUIDE MA GRIP, SADDLEBAG MA PIN, GRIP MA PATCH, GRIP MA COLLAR, SLIDE MA PATCH, BUCKLE MA RUB, BUCKLE SETTING MA RUB, GUIDE SETTING MA PLATE, R. BUCKLE MA HOOK, BUCKLE LOCK MA RUBBER MA RUBBER MA RUBBER MA BASE, GRIP MA RUBBER, GRIP MA SADDLEBAG, L. *R104CU* MA1-740ZA SADDLEBAG, L. *NH118MU* MA1-740ZB PLATE, L. BUCKLE MA EMBLEM, SADDLEBAG MG9-770 (replaces MA1-770)

57 41 TAPE *R104CU* MA1-770ZA EMBLEM, SADDLEBAG MG9-770 (replaces MA1-770) LABEL MA COLLAR MA COLLAR MA SCREW, PAN (3X6) G SCREW, PAN (4X16) B (replaces G) NUT, CAP (4MM) S NUT, CAP (5MM) S NUT, CAP (6MM) S (replaces KW8-900) (replaces ) WASHER, PLAIN (4MM) WASHER, PLAIN (6MM) (replaces ) (replaces ) PIN, LOCK (6MM)

58 Seats & Rear Cowl 01 COLLAR, METER GA SEAT, SINGLE MA RUBBER, SEAT SETTING RUBBER, SEAT SETTING MA COWL, RR. *R104CU* MA1-730ZA COWL, RR. *NH118MU* MA1-730ZB SEAT, PILLION MA PLATE, SEAT LOCK MA GRIP, SEAT MA EMBLEM, TRUNK MA BOLT, SOCKET (8X16) CAP, SOCKET BOLT BOLT, HEX. (8X20) A (replaces A) SCREW, PAN (5X12) A (replaces ) (replaces ) NUT, FLANGE (8MM) WASHER, PLAIN (5MM) WASHER, PLAIN (8MM)

59 Shifter Drum & Forks 01 FORK FORK SHAFT SHAFT DRUM, GEARSHIFT PLATE, DRUM CAM PLATE, DRUM CENTER COLLAR, DRUM CENTER STOPPER COLLAR SPRING, DRUM STOPPER ARM, GEARSHIFT SPINDLE, GEARSHIFT SPRING, GEARSHIFT COLR, GEARSHIFT ARM SPRING SPRING PIN PLATE, POINT WASHER (12MM) WASHER BEARING (16005) BOLT, FLANGE (6X25) (replaces ) BOLT, FLANGE (6X25) ROLLER (4X11.8) ROLLER (4X14) ROLLER (6X13)

60 Shock Absorber & Rear Suspension 01 VALVE, AIR SHOCK ABSORBER, RR MA CAP MA CAP, AIR VALVE HOSE, RR. SHOCK MA CIRCLIP (INNER) MA METAL, BUSH MA COLLAR, BUSH MA ARM ASSY., CUSHION MA ROD ASSY MA1-010 (replaces MA1-000) BUSH MA GUIDE, DAMPER CASE MA COLLAR MA0-020 (replaces MA0-000) (replaces MA0-010) BUSH MA RING, BACK-UP MA COLLAR, CONN ROD MA BUSH, SHOCK ABSORBER MA BOOT, RR. CUSHION MA BAND, BOOT MA BOLT, FLANGE (10X65) KBS-900 (replaces MA1-000) BOLT, FLG (10X100) MR8-000 (replaces MA1-000) BOLT, FLANGE (10X95) KW7-870 (replaces MA1-000) (replaces MG7-003) BOLT D, FLANGE MA NUT, AXLE (10MM) GA CLIP, HOSE MA DUST SEAL MA OIL SEAL MA SEAL, RR MA0-015 (replaces MA0-013) DUST SEAL MB