Engineering Design Notes I Introduction. EE 498/499 Capstone Design Classes Klipsch School of Electrical & Computer Engineering
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1 Engineering Design Notes I Introduction EE 498/499 Capstone Design Classes Klipsch School of Electrical & Computer Engineering
2 Topics Overview Analysis vs. Design Design Stages Systems Engineering Integration & Test Validation & Verification Presentations Documentation Spring 2007 Design Notes I - Introduction 2
3 Overview Design is a process that is Open ended Has more than one unique solution Must satisfy functional, technical, and regulatory constraints Involves decisions and/or compromises at many levels Involves more than the Engineer alone Customer Engineer Manufacturer Here we will look at the overall issues involved in the design process. Spring 2007 Design Notes I - Introduction 3
4 Analysis vs. Design In most engineering courses, the student is exposed to engineering analysis. The students are infrequently taught engineering design as a specific engineering activity. Analysis: application of mathematics and science to answer specific questions. Analysis problems predict the behavior or operational characteristics of an object using analytical equations or experimental methods. Design: the set of decision-making processes and activities used to determine the form of an object given the functions desired by the customer. Spring 2007 Design Notes I - Introduction 4
5 Analysis vs. Design In Analysis, there is frequently only one right answer. To find it, we Formulate the problem with as much specificity as possible and determine required output Solve the problem using mathematical techniques Check the solution using our knowledge of mathematics, science, and experience or simulation. Sketch Gather information Determine output Apply mathematical and scientific rules Apply mathematics and science Apply experience Simulate results Spring 2007 Design Notes I - Introduction 5
6 Analysis vs. Design In Design, there are often many equallygood answers. In design, form follows function The required functions limit the available forms applicable for the design The properties of the various forms influence the design alternatives that can realize the desired functions Spring 2007 Design Notes I - Introduction 6
7 Design Stages The design process generally follows the following stages: Formulation: establish the nature of the problem to be solved Generate Alternatives: think of multiple ways to solve the problem Analyze Alternatives: critically compare alternatives with the required specifications Evaluate Alternatives: determine which design embodiment is best Redesign iteration Specification Generate Alternatives Analyze Alternatives Evaluate Alternatives Establish functional requirements Determine design constraints Determine acceptance criteria Create alternative solutions to realize Specifications Feasible Alternatives How well do the alternative designs meet the Specifications Perform numeric comparison of the alternatives and the quality of their meeting Specifications Fabrication specification for the best alternative Spring 2007 Design Notes I - Introduction 7
8 Systems Engineering Most interesting projects are really systems of smaller designs that are integrated together The Systems Engineering discipline grew from the need to integrate electronics, structures, software, and external factors into a coherent design because any one person cannot track all of the necessary details. Systems Engineering is driven by the desire to capture system functional requirements and verify that those requirements are met. It does not say what process will be used to meet the requirements. Spring 2007 Design Notes I - Introduction 8
9 Systems Engineering Requirements Possible Designs Requirements narrow the set of potential designs that can be chosen. The systems Engineering process can be summarized as Define the problem to be solved in the form of requirements captured in specifications Creatively synthesize the requirements into design solutions believed to satisfy those requirements Prove through test and other methods that the resultant product does in fact satisfy the requirements thereby solving the original problem. Therefore, design is part of the Systems Engineering process but just a part. Spring 2007 Design Notes I - Introduction 9
10 Integration & Test Because every design involves bringing together different objects, there is a need for integration. Because the design must meet certain specifications for customer satisfaction or regulatory compliance, there is a need to test the design at various levels. Testing at the unit level should be the basis for testing at the sub-system and system level. Spring 2007 Design Notes I - Introduction 10
11 Integration & Test Integrations Components (hardware, software, electronic) Unit-level (electronics into hardware) Sub-system level (multiple units comprise a subsystem) System level Spring 2007 Design Notes I - Introduction 11
12 Integration & Test Tests Components (hardware, software, electronic) Unit-level (electronics into hardware) Sub-system level (multiple units comprise a subsystem) System level Test procedures should flow up and be consistent Spring 2007 Design Notes I - Introduction 12
13 Validation & Verification The purpose of testing is validate and verify the design Test should make sure that all requirements are met Test should make sure that exceptions are captured Basically, the testing should verify that all of the customer requirements are met Spring 2007 Design Notes I - Introduction 13
14 Presentations There are major design presentations throughout the program System Concept Review: Ensuring that requirements are understood and the basic system components are identified. Preliminary Design Review: Ensuring that the design components are identified and how they relate; basic parts and components are identified; conceptual prototype is demonstrated. Spring 2007 Design Notes I - Introduction 14
15 Presentations There are major design presentations throughout the program Critical Design Review: Ensuring that all design issues are identified and that the design will work as desired; all parts are known and identified; working prototype is identified. Final Review: Demonstrating that all design requirements are met in the final realization of the design; final realization is demonstrated. Spring 2007 Design Notes I - Introduction 15
16 Documentation Each design needs supporting documentation Requirements Document Operations Concept Document Unit Design Document including necessary analysis, Parts List, Materials List, and Drawings Unit Test Procedure Subsystem Integration and Test Procedure System Integration and Test Procedure SCR, PDR, CDR, and Final Review Design Presentations and supporting analysis Spring 2007 Design Notes I - Introduction 16
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