RD 100. Spare parts list. RD 100 s/n BES Construction Tools PC AB No

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1 RD 100 Spare parts list RD 100 s/n BES Construction Tools PC AB No

2 General information This spare parts list applies to the following: Part number RD 100 Description Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. Instructions for use This spare parts list contains no safety regulations and is merely intended to assist in the ordering of spare parts. For information about operating, servicing, or repairing, the relevant Safety and operating instructions must be consulted at all costs. Please observe the safety instructions listed in the relevant Safety and operating instructions!

3 Service, repair and wear part kits Service kit 1 Mechanical Handle and covers 4 Tightening torques 7 Control linkage and water control valve 9 Hose installation 11 Accumulator and cylinder (valid to BES103709) 14 Accumulator and cylinder (valid from BES103710) 18 Flush housing and drill chuck 22 x Flush housing and drill chuck 22 x Tightening torques 30 Tightening torques 33 Labels 35 Options/accessories Hose kit 37 Gauge and lubrication 39

4 Service, repair and wear part kits Service kit Tue Oct 30 09:04:06 UTC

5 Item Part No. Name Qty L Bushing kit, complete 1 A Gasket, 22 mm, 7/8 in Drill bushing Lock ring Service Kit No.1 1 B O-RING O-RING O-ring, 76 x 2 mm, 2.99 x 0.08 in O-RING O-ring O-RING Sealing Piston sealing Wiper Sealing Sealing Spring Damper Sleeve Space sealing Spring distance inner Spring distance outer Sleeve Damping Washer Washer Shaft Spring shim Spring shim Service Kit No.2 1 C O-RING O-RING O-ring O-ring O-ring Piston rod sealing Piston rod sealing (include one O-ring) Wiper (include two O-ring) 1 Tue Oct 30 09:04:06 UTC

6 Item Part No. Name Qty L Spring 4 Comments for Page: Service kit A See "Flush housing and drill chuck " B For 4 months service - buy Bushing kit and Service kit No.1 C For 12 months service - buy Bushing kit , Service kit No.1 and Service kit No.2 Tue Oct 30 09:04:06 UTC

7 This page intentionally left blank Tue Oct 30 09:04:07 UTC

8 Mechanical Handle and covers Tue Oct 30 09:04:07 UTC

9 Item Part No. Name Qty L Handle Cover, complete Injector part BUSHING Controls Screw, M6 x 35 mm Screw, M6 x 20 mm BUSHING Screw Cover, complete Injector part BUSHING LOCK NUT Screw, M6 x 50 mm Rear cover Twist handle, complete Turning handle Gasket kit, complete O-RING Space sealing Screw, K60 x 16 mm Screw, M6 x 30 mm SPRING WASHER Spring washer 13 Tue Oct 30 09:04:07 UTC

10 Mechanical Tightening torques Tue Oct 30 09:04:08 UTC

11 Item Part No. Name Qty L 1 - Screw, M6 x 25 mm, 9 Nm 1 A 2 - Screw, 5.5 Nm 2 A 3 - Screw, M5 x 25 mm, 8 Nm Screw, M6 x 30 mm, 9 Nm Screw, M6 x 20 mm, 9 Nm Screw, M8 x 50 mm, 10 Nm (Max 12.5 Nm) Screw, M6 x 50 mm, 4 Nm Screw, K60 x 60 mm, 1 Nm Screw, M6 x 35 mm, 9 Nm 1 Comments for Page: Tightening torques A Molykote lubrication on threads. Tue Oct 30 09:04:08 UTC

12 Mechanical Control linkage and water control valve Tue Oct 30 09:04:08 UTC

13 Item Part No. Name Qty L Water control valve, complete Straight connector Spring Valve washer Screw M6 x 20 mm 8.8 A2K BUSHING VALVE HOUSING Pin O-ring Liner O-RING Lever shaft Lever shaft Lever shaft O-RING Hose connection Hose connection Sealing Arm Linkage HEX SOCK. SCREW Lever Lever Screw Bushing Screw HEXAGON SCREW Throttle level Square nut Washer Arm 1 Tue Oct 30 09:04:08 UTC

14 Mechanical Hose installation Tue Oct 30 09:04:09 UTC

15 Item Part No. Name Qty L Plastic hose, L = 278 mm Cap screw m8x20 fzb Hose connection Water control valve, complete Straight connector Hose, L = 176 mm Hose, L = 105 mm Hose connection Plastic hose, L = 750 mm ELBOW NIPPLE Grommet Hose, L = 377 mm Extended male elbow Hose, L = 538 mm Nipple Screw M6 x 20 mm 8.8 A2K Bracket Sealing Hose cover Plastic hose, L = 380 mm Hose connection Hose, complete 1 A 25 - HOSE SEAL WASHER 27.05x34.93x None-spill coupling, female, G3/4" Hose, complete HOSE Sealing Female coupling, none spill None-spill coupling, male, G3/4" Pusher leg bracket, complete BRACKET Slotted spring pin Knob Pin Shaft Spring 1 Tue Oct 30 09:04:09 UTC

16 Item Part No. Name Qty L Sealing Hose connection Hose connection SPACER WASHER Screw M6 x 20 mm 8.8 A2K Hose, complete 1 B 47 - HOSE SEAL WASHER 27.05x34.93x Cable tie 3 Comments for Page: Hose installation A Hose color marked, red for oil pressure line. B Hose color marked, blue for oil return line. Tue Oct 30 09:04:09 UTC

17 This page intentionally left blank Tue Oct 30 09:04:10 UTC

18 Mechanical Accumulator and cylinder (valid to BES103709) Tue Oct 30 09:04:10 UTC

19 Item Part No. Name Qty L 1 End screw O-ring Accumulator cover O-ring O-RING Diaphragm Diaphragm support Piston rod sealing Spring Accumulator housing, complete SPRING PIN HOUSING BEARING BALL GASKET SCREW Piston O-ring O-ring Filling screw PLUG Piston SEAL RING Valve, complete VALVE Pin PLUG Spring Sealing Ball valve SCREW SEAL RING Cylinder complete PLUG PLUG Cylinder housing Piston rod sealing (include one O-ring) Wiper (include two O-ring) 1 Tue Oct 30 09:04:10 UTC

20 Item Part No. Name Qty L Nut O-ring O-RING Washer Lever shaft Bracket Screw ELBOW NIPPLE PLUG PLUG Plug 1 Tue Oct 30 09:04:10 UTC

21 This page intentionally left blank Tue Oct 30 09:04:10 UTC

22 Mechanical Accumulator and cylinder (valid from BES103710) Tue Oct 30 09:04:11 UTC

23 Item Part No. Name Qty L End screw O-ring Accumulator cover O-ring O-RING Diaphragm Diaphragm support Piston rod sealing Spring Accumulator housing, complete SPRING PIN HOUSING BEARING BALL GASKET SCREW Piston O-ring O-ring Filling screw PLUG Piston SEAL RING Valve, complete VALVE Pin PLUG Spring Sealing Ball valve SCREW SEAL RING Cylinder complete PLUG PLUG Cylinder housing Piston rod sealing (include one O-ring) Wiper (include two O-ring) 1 Tue Oct 30 09:04:11 UTC

24 Item Part No. Name Qty L Nut O-ring O-RING Washer Lever shaft Bracket Screw ELBOW NIPPLE PLUG PLUG Plug 1 Tue Oct 30 09:04:11 UTC

25 This page intentionally left blank Tue Oct 30 09:04:11 UTC

26 Mechanical Flush housing and drill chuck 22 x 159 Tue Oct 30 09:04:12 UTC

27 Item Part No. Name Qty L O-ring, 76 x 2 mm, 2.99 x 0.08 in Damper Buffer ring Spring distance inner Spring Stop ring Shaft Sealing Screw SEAL WASHER SEAL RING SEAL RING GASKET Flow valve PLUG Plug Flush housing Pin Hydraulic motor O-RING FLAT KEY Gear Washer SCREW SCREW O-RING O-RING Sleeve Piston sealing Drill chuck, complete Drill chuck, complete Bushing kit, complete Lock ring Drill bushing Gasket, 22 mm, 7/8 in Drill housing Drill yoke, complete 1 Tue Oct 30 09:04:12 UTC

28 Item Part No. Name Qty L 41 - Drill yoke Drill yoke Drill yoke Spacer Spacer SCREW SCREW PLAIN WASHER PLAIN WASHER Wiper Spring distance outer Spring shim Spring shim Damping Washer Washer Sleeve Washer Damping Washer 1 Tue Oct 30 09:04:12 UTC

29 This page intentionally left blank Tue Oct 30 09:04:12 UTC

30 Mechanical Flush housing and drill chuck 22 x 108 Tue Oct 30 09:04:13 UTC

31 Item Part No. Name Qty L O-ring, 76 x 2 mm, 2.99 x 0.08 in Damper Buffer ring Spring distance inner Spring Stop ring Shaft Sealing Screw SEAL WASHER SEAL RING SEAL RING GASKET Flow valve PLUG Plug Flush housing Pin Hydraulic motor O-RING FLAT KEY Washer Gear Washer SCREW SCREW O-RING O-RING Sleeve Piston sealing Drill chuck, complete Drill chuck Bushing kit, complete Lock ring Drill bushing Gasket, 22 mm, 7/8 in Drill housing 1 Tue Oct 30 09:04:13 UTC

32 Item Part No. Name Qty L Drill yoke, complete Drill yoke Drill yoke Spacer SCREW PLAIN WASHER Wiper Spring distance outer Spring shim Spring shim Sleeve Washer Damping Washer 1 Tue Oct 30 09:04:13 UTC

33 This page intentionally left blank Tue Oct 30 09:04:13 UTC

34 Mechanical Tightening torques Tue Oct 30 09:04:13 UTC

35 Item Part No. Name Qty L 1 - End screw, use Molykote, 500 Nm 1 A 2 - Accumulator cover, 200 Nm 1 B 3 - Hexagon socket screw, M6 x 10 mm, 10 Nm 1 C 4 - Filling screw, 3 Nm Plug, VSTI R 1 8-ED, 10 Nm Hexagon socket plug, VSTI R 1/2-ED, 44 Nm Throttle nut, 30 Nm Hexagon socket screw,, M8 x 25 mm, 8,8, 22 Nm 3 C 9 - Hexagon socket screw, M10 x 40 mm, 8,8, 44 Nm 5 C 10 - Elbow, 200 Nm Hexagon socket screw,, M8 x 25 mm, 8,8, 22 Nm 5 C 12 - Screw, 30 Nm Flow valve, 3 Nm 14 - Hexagon socket plug, 30 Nm 15 - Screw. 10 Nm 16 - Hexagon socket screw, M8 x 25 mm, 8.8, 22 Nm Comments for Page: Tightening torques A Check that there is no gap left under the accumulator cover. Molykote lubrication on threads. B Molykote lubrication on threads and contact surface. C Molykote lubrication on threads. Tue Oct 30 09:04:13 UTC

36 Mechanical Tightening torques Tue Oct 30 09:04:14 UTC

37 Item Part No. Name Qty L 1 - Hose connection, 3 Nm, Use LOCTITE Hose connection, 90, 5 Nm Hose connection, 90, 4 Nm Elbow, 200 Nm Connection, 15 Nm - A 6 - Screw, 44 Nm Screw, 22 Nm Hose connection, 200 Nm Hose connnection, 170 Nm Hose, 200 Nm Water hose connection, 85 Nm Connection, 170 Nm Connection 45, 5 Nm - Comments for Page: Tightening torques A Molykote lubrication on threads. Tue Oct 30 09:04:14 UTC

38 Mechanical Labels Tue Oct 30 09:04:14 UTC

39 Item Part No. Name Qty L Label Label SAFETY LABEL Safety Label Data Plate (Not available separately) RIVET 2 Tue Oct 30 09:04:14 UTC

40 Options/accessories Hose kit Tue Oct 30 09:04:15 UTC

41 Item Part No. Name Qty L Hose kit (inclusive 3 hoses) Water hose Male coupling, none spill Female coupling, none spill SEAL WASHER Return hose, complete None-spill coupling, male, G3/4" SEAL WASHER 27.05x34.93x None-spill coupling, female, G3/4" Pressure hose, complete None-spill coupling, male, G3/4" SEAL WASHER 27.05x34.93x None-spill coupling, female, G3/4" 1 Tue Oct 30 09:04:15 UTC

42 Options/accessories Gauge and lubrication Tue Oct 30 09:04:16 UTC

43 Item Part No. Name Qty L Bushing and wear gauge 1 2 Grease URETHYN GE00 1 Tue Oct 30 09:04:16 UTC

44 Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. epiroc.com

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