TPV 1200 BTB. Variable Displacement Closed Loop System Axial Piston Compact Tandem Pump THE PRODUCTION LINE OF HANSA-TMP HT 16 / M / 156 / 1214 / E

Transcription

1 HYDRAULIC COMPONENTS HYDROSTATIC TRANSMISSIONS GEARBOXES - ACCESSORIES THE PRODUCTION LINE OF HANSA-TMP Variable Displacement Closed Loop System Axial Piston Compact Tandem Pump

2 CONTENTS General Information... Performance Diagram... Order Code... Direct Mechanical Control DM... Direct Mechanical Control Lever LZ... Direct Mechanical Control Lever DMZ... Electric Remote Proportional Servo Control SEI... Man on Board MOB Pag. 3

3 GENERAL INFORMATION models are variable displacement axial piston pumps, with swashplate system, for closed loop hydrostatic transmissions. Compact Tandem Compact Tandem Pag. 4

4 TECHNICAL SPECIFICATIONS Pump model cm 3 /n (1) Power rating (1) cm 3 /n (2) 4 (Mechanical Control) mm /15/12 according to ISO 4406 Dry weight (3) (2) 1000 n/min. Pag. 5

5 PERFORMANCE OUTLET FLOW AT 210 bar FLOW lt/min. SPEED n/min. INPUT POWER AT 210 bar POWER kw SPEED n/min Pag. 6

6 INSTALLATION INSTRUCTIONS Installation rules, plant start up and maintenance First starting Maintenance WARNING HANSA-TMP relieves itself from all and any responsibilities concerning non compliance with these instructions and observance of safety rules in force, even if not provided for in this document. Pag. 7

7 HYDRAULIC FLUID Viscosity range 2 Working conditions: cst For short durations during the cold starting 1000 Viscosity of hydraulic fluid VG 22 VG 100 VG 68 VG 46 VG 32 Optimum viscosity For short durations with leakage oil at C Temperature range of the fluid Pag. 8

8 HYDRAULIC FLUID FILTRATION moving part wear. 9 according to NAS /15 according to ISO 4406 ß 8 according to NAS /14 according to ISO 4406 Filters assembling Pag. 9

9 ORDER CODE CR SS2 F1 DM DM OA OA C Pump model (13) -T 1200 (18) -T Primary pump displacement /n /n /n /n /n /n 15-9 = 15 cm 3 /n /n /n /n /n 3 - Secondary pump displacement /n /n /n /n /n /n 15-9 = 15 cm 3 /n /n /n /n /n 4 - Rotation CR CC 5 - Shaft 12 SS2 PS3 SS3 SS4 F1 F2 7 - Primary pump controls DM 14 BC 15 LZ = Standard control lever 16 DMZB 17 DMZR 17 DMZV 17 SHI 18 SHIC 20 SEI SEI Secondary pump controls DM 14 BC 15 LZ = Standard control lever 16 DMZB 17 DMZR 17 DMZV 17 SHI 18 SHIC 20 SEI SEI Pag. OA OB LA RA LB RB 9 - Primary pump control devices position 24 Pag. 10

10 ORDER CODE Pag. OA OB LA RA LB RB 10 - Secondary pump control devices position Primary pump relief valve pressure setting * Secondary pump relief valve pressure setting * Charge pump = 3 /n) 06(xx) C B1 B Auxiliary gear pump displacement ** Group /n /n /n /n /n /n /n /n /n /n /n /n /n Group /n /n /n /n /n /n /n /n /n 16 - Optional 00 VS (all versions) 26 SB (standard) 27 FB 27 ST 27 FBST 27 V MOB1 28 MOB2 28 G STANDARD ON REQUEST SHI and SEI Control Devices Servo Control Fittings Restrictor G J JIC 06 M METRIC Pag. 11

11 MOUNTING FLANGE and SHAFT OPTIONS SHAFT Parallel keyed shaft 18 mm. diam. PS3 Splined shaft Z = 9 SS2 Max. torque = 85 Nm Max. torque = 120 Nm Z9 16/32 D.P. SPLINED Splined shaft Z = 13 SS3 Splined shaft Z = 11 SS4 Max. torque = 320 Nm Max. torque = 160 Nm Z13 16/32 D.P. SPLINED Z11 16/32 D.P. SPLINED Attention: for the application of multiple pumps the total absorbed torque must not exceed the indicated value. Pag. 12

12 MOUNTING FLANGE and SHAFT OPTIONS FLANGES F1 F2 Pag. 13

13 DIRECT MECHANICAL CONTROL Compact Tandem Pump DM 3 /n 3 /n. Installation Drawing Pipe connection A1 - B1 Main ports pump 1 1/2" BSPP A2 - B2 Main ports pump 2 1/2" BSPP T Drain 3/8" BSPP S Suction 1/2" BSPP G1 - G2 Charge pressure 1/4" BSPP Direction Primary Pump Secondary Pump Pump Rotation Lever Position Out In Lever Position Out In Clockwise R X 1 B 1 A 1 X 2 A 2 B 2 Y 1 A 1 B 1 Y 2 B 2 A 2 C. Clockwise L X 1 A 1 B 1 X 2 B 2 A 2 Y 1 B 1 A 1 Y 2 A 2 B 2 Lever Angle Pump Model 6 / 7 8 / 7 9 / 7 11 / 7 12 / 7 13 / 7 15 / 9 17 / 9 18 / 9 19 / 9 21 / 9 Lever Angle (X - Y) Pag. 14

14 DIRECT MECHANICAL CONTROL Hydraulic Diagram Compact Tandem Pump DM OPTIONAL Tapered Bush BC Control Shaft Detail Pag. 15

15 DIRECT MECHANICAL CONTROL LEVER Compact Tandem Pump LZ 3 /n 3 /n. Installation Drawing Direction Primary Pump Secondary Pump Pump Rotation Lever Position Out In Lever Position Out In Clockwise R X 1 B 1 A 1 X 2 A 2 B 2 Y 1 A 1 B 1 Y 2 B 2 A 2 C. Clockwise L X 1 A 1 B 1 X 2 B 2 A 2 Y 1 B 1 A 1 Y 2 A 2 B 2 Lever Angle Pump Model 6 / 7 8 / 7 9 / 7 11 / 7 12 / 7 13 / 7 15 / 9 17 / 9 18 / 9 19 / 9 21 / 9 Lever Angle (X - Y) Pag. 16

16 DIRECT MECHANICAL CONTROL LEVER (with Spring Return) DMZ 3 /n 3 /n. Installation Drawing refer to pag. 16. Hydraulic Diagram Pag. 17

17 INTEGRATED REMOTE HYDRAULIC SERVO CONTROL SHI Installation Drawing Pag. 18

18 INTEGRATED REMOTE HYDRAULIC SERVO CONTROL SHI Hydraulic Diagram Direction Primary Pump Secondary Pump Pump Rotation Pilot Pressure Out In Pilot Pressure Out In Clockwise R P 1 B 1 A 1 P 3 A 2 B 2 P 2 A 1 B 1 P 4 B 2 A 2 C. Clockwise L P 1 A 1 B 1 P 3 B 2 A 2 P 2 B 1 A 1 P 4 A 2 B 2 A1 - B1 Pipe connection Main ports pump 1 1/2" BSPP A2 - B2 Main ports pump 2 1/2" BSPP T Drain 3/8" BSPP S Suction 1/2" BSPP G1 Charge Pressure 1/4" BSPP P1 - P2 Pilot pressure pump 1 1/4" BSPP P3 - P4 Pilot pressure pump 2 1/4" BSPP Pag. 19

19 INTEGRATED REMOTE HYDRAULIC SERVO CONTROL (COMPACT VERSION) SHIC Installation Drawing Pag. 20

20 Hydraulic Diagram Compact Tandem Pump INTEGRATED REMOTE HYDRAULIC SERVO CONTROL (COMPACT VERSION) SHIC Direction Primary Pump Secondary Pump Pump Rotation Pilot Pressure Out In Pilot Pressure Out In Clockwise R P 1 B 1 A 1 P 3 A 2 B 2 P 2 A 1 B 1 P 4 B 2 A 2 C. Clockwise L P 1 A 1 B 1 P 3 B 2 A 2 P 2 B 1 A 1 P 4 A 2 B 2 A1 - B1 Pipe connection Main ports pump 1 1/2" BSPP A2 - B2 Main ports pump 2 1/2" BSPP T Drain 3/8" BSPP S Suction 1/2" BSPP G1 Charge Pressure 1/4" BSPP P1 - P2 Pilot pressure pump 1 1/4" BSPP P3 - P4 Pilot pressure pump 2 1/4" BSPP Pag. 21

21 ELECTRIC REMOTE PROPORTIONAL SERVO CONTROL SEI 1.3 SEI 2.3 SEI Installation Drawing AMP JUNIOR TIMER CONNECTOR Direction Primary Pump Secondary Pump Pump Rotation EVP Clockwise R C. Clockwise L EVP1 EVP2 EVP1 EVP2 Out In B 1 A 1 A 1 B 1 A 1 B 1 B 1 A 1 EVP EVP3 EVP4 EVP3 EVP4 Out In A 2 B 2 B 2 A 2 B 2 A 2 A 2 B 2 Pag. 22

22 Hydraulic Diagram Compact Tandem Pump ELECTRIC REMOTE PROPORTIONAL SERVO CONTROL SEI Proportional Solenoid Technical Data Hydraulic Data Electrical Data Pag. 23

23 CONTROL DEVICE POSITION - Primary and Secondary Pump OA OB LA LB RA RB Pag. 24

24 REAR PUMP MOUNTING FLANGES C B1 - German Standard Four possible mounting positions (every 90 ) Max. torque = 70 Nm B2 - German Standard Four possible mounting positions (every 90 ) Max. torque = 70 Nm Pag. 25

25 OPTIONAL Purge Valve All Version VS Installation Drawing Hydraulic Diagram Pag. 26

26 OPTIONAL Screw By-Pass SB (Standard) FB Adaptor coupling Z=9 / Z=13-16/32" DP ST Pag. 27

27 Compact Tandem Pump OPTIONAL Man on board MOB Only SHI - SEI Servo Control Installation Drawing Hydraulic Diagram MOB Valve - Hydraulic Technical Data 2 1 MOB Valve - Electric Technical Features Pag. 28

28 TRIPLE PUMP Pag. 29

29 ACCESSORIES Hydraulic Gear Pump German Standard B1 Hydraulic Gear Pump German Standard B2 Hydraulic Remote Servo Controls Electric Remote Servo Controls Flanges and Couplings for Gasoline and Diesel Engines GASOLINE OR DIESEL ENGINES FLANGES AND COUPLINGS Pag. 30

30 As HANSA-TMP has a very extensive range of products and some products have a variety of applications, the information supplied may often only apply If the catalogue does not supply all the information required, please contact Whilst every reasonable endeavour has been made to ensure accuracy, this publication cannot be considered to represent part of any contract, whether