Getting Started - Startdrive. Startdrive SINAMICS. Introduction 1. Connecting the drive unit to the PC. Creating a project 3

Transcription

1 Getting Started - Startdrive Introduction 1 Connecting the drive unit to the PC 2 Startdrive SINAMICS Getting Started Creating a project 3 Going online and incorporating devices 4 Commissioning the drive 5 Drives with control via PN 6 Testing and optimizing the drive 7 Diagnostics 8 Summary 9 03/2013

2 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: Trademarks WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach NÜRNBERG GERMANY P 04/2013 Technical data subject to change Copyright Siemens AG All rights reserved

3 Table of contents 1 Introduction Startdrive - Drive Commissioning Connecting the drive unit to the PC USB wiring Creating a project Creating project portal view Creating a new project Going online and incorporating devices Online mode and connected devices Finding the drive unit via USB with Accessible devices Integrating the drive unit into the project Commissioning the drive Commissioning with Startdrive Going online and starting the wizard Basic commissioning with the wizard Drives with control via PN Higher-level control and drive Connecting the drive, controller, and PC Identifying devices via Accessible devices Check the IP and names of the devices via Lifelist Changing the IP and name via Lifelist Inserting devices into the project Adapting the IP and name in the project Saving and loading into the target system Testing and optimizing the drive Testing and optimizing drives Testing using the drive control panel Diagnostics Diagnostics overview Drive diagnostic options Diagnostics with the trace...55 Getting Started, 03/2013 3

4 Table of contents 9 Summary Summary of the tutorial Getting Started, 03/2013

5 Introduction Startdrive - Drive Commissioning Startdrive tutorial This tutorial will provide you with a brief overview of working with Startdrive. The different steps for creating a project and the commissioning and diagnostics tools are shown in brief using a typical example. Note The tutorial is indicative only and makes no claim to be technically complete. For commissioning you require the online help of SINAMICS Startdrive and the drive documentation. Getting Started, 03/2013 5

6 Introduction 1.1 Startdrive - Drive Commissioning 6 Getting Started, 03/2013

7 Connecting the drive unit to the PC USB wiring Wiring via USB The drive unit must be wired to the PC in order for the commissioning to be completed. Depending on the connection options you can connect the drive unit to the PC via PROFINET or PROFIBUS DP and via USB for all drive units. How to connect the drive to the PC: 1. Switch the drive on and wait until ramp-up has completed. 2. Plug the micro USB connector into the corresponding slot on the front of the drive and the USB connector into a USB port on the PC. Windows detects the USB device with the initial connection and automatically installs the driver. Follow the procedure in the Installation wizard. Getting Started, 03/2013 7

8 Connecting the drive unit to the PC 2.1 USB wiring Once the driver is installed you will create a new project and go to the drive online. 8 Getting Started, 03/2013

9 Creating a project Creating project portal view Portal view Upon opening Startdrive you will find yourself in the so-called portal view of the new TIA Portal. The portal view offers a task-oriented view of the tools and provides the basic functions for the individual task areas, e.g. project management and diagnostics. Getting Started, 03/2013 9

10 Creating a project 3.1 Creating project portal view The TIA Portal also continues to provide the project view for the classic display. You can switch to this view easily via the relevant button. 10 Getting Started, 03/2013

11 Creating a project 3.1 Creating project portal view The portal view is the important one for now in the tutorial. You will create a new project from this as a next step. Getting Started, 03/

12 Creating a project 3.2 Creating a new project 3.2 Creating a new project How to create a new project 1. Click "Create new project" in the portal view. 2. Enter a name under "Project name" and select the pathway for saving the project. 12 Getting Started, 03/2013

13 Creating a project 3.2 Creating a new project 3. Confirm with "Create". The project is created. 4. Switch to project view for the next steps, e.g. going online. Getting Started, 03/

14 Creating a project 3.2 Creating a new project 14 Getting Started, 03/2013

15 Going online and incorporating devices Online mode and connected devices Online mode The Startdrive provides the option of going to the drive online via the "Accessible devices" function. For this the drive unit can be connected to the PC via USB, PROFIBUS DP, or PROFINET. This depends on the relevant version of the drive unit. You will now learn how to identify connected drive units via Accessible devices and incorporate these into the existing project. Getting Started, 03/

16 Going online and incorporating devices 4.2 Finding the drive unit via USB with Accessible devices 4.2 Finding the drive unit via USB with Accessible devices How to find connected drive units with Accessible devices 1. Select "Accessible devices" in the "Online" menu. 2. In the "Accessible devices" window select "S7USB as the "PG/PC interface type" and click "Update" 16 Getting Started, 03/2013

17 Going online and incorporating devices 4.2 Finding the drive unit via USB with Accessible devices Startdrive automatically scans the selected interface and displays the drive units found. 3. Select the drive unit found and click "Display." The drive unit is displayed under "Online access" in the project navigator. Getting Started, 03/

18 Going online and incorporating devices 4.2 Finding the drive unit via USB with Accessible devices 18 Getting Started, 03/2013

19 Going online and incorporating devices 4.3 Integrating the drive unit into the project 4.3 Integrating the drive unit into the project Integrating the drive unit You can access the drive unit from Startdrive via Accessible devices. You can now integrate the drive unit into the project. How to integrate drive units into the project online 1. Select the drive unit under "Online access" in the project navigator. 2. Select "Upload device to PG/PC" in the online menu. Getting Started, 03/

20 Going online and incorporating devices 4.3 Integrating the drive unit into the project 3. Select the "Upload" checkbox in the window. 4. Click "Upload from device." The drive unit is integrated into the project and is displayed in the project navigator. 20 Getting Started, 03/2013

21 Commissioning the drive Commissioning with Startdrive Commissioning with Startdrive You can complete the commissioning in a short space of time with the Startdrive Commissioning wizard. For this Startdrive supports offline commissioning in the project or online directly on the drive unit. After offline commissioning you load the configuration from the PG/PC into the device, with online commissioning you load the configuration from the drive unit into your project. Online commissioning will be introduced to you in the next step. 5.2 Going online and starting the wizard Basic commissioning online You must connect Startdrive Online with the drive unit before commissioning. Getting Started, 03/

22 Commissioning the drive 5.2 Going online and starting the wizard How to go online and start the commissioning 1. Select the drive unit in the project navigator and then select "Connect online" from the shortcut menu. A spanner symbol is displayed behind the drive unit once the connection has been established. 2. Double-click Commissioning in the project navigator. A window is shown in the work area. 3. Double-click the Commissioning wizard in the work area. The wizard will start. 22 Getting Started, 03/2013

23 Commissioning the drive 5.2 Going online and starting the wizard You will complete the commissioning in the next step. Getting Started, 03/

24 Commissioning the drive 5.3 Basic commissioning with the wizard 5.3 Basic commissioning with the wizard Basic commissioning online with the wizard Select the relevant parameters in the wizard for basic commissioning of the drive. Startdrive is already online with the drive unit connected and the Commissioning wizard is open in the work area. How to complete basic commissioning 1. You configure the open-loop/closed-loop control type, determine the drive settings and select the motor in the open wizard. 2. Run through the Commissioning wizard. You move to the next step in each case by clicking "Next." 24 Getting Started, 03/2013

25 Commissioning the drive 5.3 Basic commissioning with the wizard 3. Use the standard telegram 1 as the telegram. This is the default setting. 4. Completing the motor data identification when idle is recommended for the initial commissioning. This occurs when the drive control panel is first started. Getting Started, 03/

26 Commissioning the drive 5.3 Basic commissioning with the wizard 5. All parameters are displayed in the summary at the end of the wizard. You can check the values entered once again here and make any changes using "Back." 6. Click on "Complete." This completes the basic commissioning. 26 Getting Started, 03/2013

27 Drives with control via PN Higher-level control and drive Controller and drive unit With the Startdrive integrated in the TIA Portal you can easily configure a drive unit with a higher-level controller. We will briefly show you the configuration process using a SIMATIC S and a SINAMICS G120 with CU240E-2 PN as an example. For this the drive and controller are connected and configured via PROFINET. Getting Started, 03/

28 Drives with control via PN 6.2 Connecting the drive, controller, and PC 6.2 Connecting the drive, controller, and PC Establishing the PROFINET connection The drive, controller, and PC must be connected with each other before starting the configuration. 1. Connect the PC's Ethernet port with PN interface X1 P1 on the SIMATIC S via a PROFINET cable. The X1 interface has two ports. 2. Connect the second PN port X1 P2 on the SIMATIC S with the PN interface X1 on the SINAMICS G120 drive unit. 3. Switch the devices on and wait until ramp-up has completed. You will then be able to identify the devices with the TIA Portal via "Accessible devices" 28 Getting Started, 03/2013

29 Drives with control via PN 6.3 Identifying devices via Accessible devices 6.3 Identifying devices via Accessible devices Identifying devices via Lifelist You can access the connected devices via the Lifelist in the project navigator. The TIA Portal must be open for this. 1. First of all check the TCP/IP properties of the PC's Ethernet interface in MS Windows and enter a unique IP address and the subnet mask. The subnet mask is identical for all devices (PC, controller, drive). 2. Switch to the TIA Portal. You have already created a new project there. Getting Started, 03/

30 Drives with control via PN 6.3 Identifying devices via Accessible devices 3. Open "Online access" in the project navigator. All usable interfaces for the PC are automatically displayed under Online access. 4. Click on "Update accessible devices" under the PC's Ethernet interface. All devices found after scanning the interface are then displayed in the project navigator. 30 Getting Started, 03/2013

31 Drives with control via PN 6.4 Check the IP and names of the devices via Lifelist. 6.4 Check the IP and names of the devices via Lifelist. IP address and name of the devices The devices must have a unique IP address and a PROFINET device name for PROFINET communication. You can use the factory-set IP address and name for the drive unit or controller. How to display the current IP and name of the devices 1. The current IP addresses can be read next to the device with Online access. You will then use this IP later when configuring the hardware. Next we will show you how to change the IP and the name. Getting Started, 03/

32 Drives with control via PN 6.5 Changing the IP and name via Lifelist 6.5 Changing the IP and name via Lifelist Changing the IP address and name You can change the IP and the name under "Online & Diagnostics." We demonstrate this below using a drive as an example. The procedure for the controller is identical. How to change the IP and/or the name 1. Open "Online & Diagnostics" on the drive or the controller. 2. Select "Assign IP address." Enter the IP address and subnet into the window shown and you can assign these to the drive via the "Assign IP" button. 32 Getting Started, 03/2013

33 Drives with control via PN 6.5 Changing the IP and name via Lifelist 3. You can assign a new PROFINET device name to the drive via the "Assign name" function. You will use the assigned IP addresses and names later when configuring the hardware. You will configure these in the next step. Getting Started, 03/

34 Drives with control via PN 6.6 Inserting devices into the project 6.6 Inserting devices into the project Inserting devices In the TIA Portal you can insert the hardware into the project via the Insert dialog or via the hardware catalog. You will use the hardware catalog in the example. You must create the project and select "Devices & networks" in the project navigator before starting. 34 Getting Started, 03/2013

35 Drives with control via PN 6.6 Inserting devices into the project How to insert the devices into the project 1. In the hardware catalog navigate to the entry for the controller being used. This is a CPU PN/DP in the example. 2. Drag the controller to the network view using Drag&Drop. Getting Started, 03/

36 Drives with control via PN 6.6 Inserting devices into the project 3. Now insert the drive, a CU240E-2 PN in the example, into the project using Drag&Drop. 4. Select the drive in the "Network view" and switch to the "Device view" tab. 36 Getting Started, 03/2013

37 Drives with control via PN 6.6 Inserting devices into the project 5. Drag the power unit for the device to the free space using Drag&Drop. 6. Switch back to the "Network view" and, with the left mouse button pressed down, drag a connection from the drive's X1 interface to the controller's X1 interface. A PROFINET IO system is created automatically. Getting Started, 03/

38 Drives with control via PN 6.7 Adapting the IP and name in the project This completes the process for inserting the hardware. 6.7 Adapting the IP and name in the project IP address and name The IP addresses in the project and in the target hardware must match for PROFINET communication. You have already checked the IP and the name of the target hardware using the Lifelist. These must now be entered in the project. Upon download the name in the target hardware is overwritten by the name from the project and does not therefore have to be adapted. How to display the IP address and name 1. In the "Network view" click on the Ethernet port used for the controller. Additional information is displayed in the "Properties" tab of the inspector window. 2. Enter the IP address, the subnet mask, and where applicable the name under "Ethernet addresses." You can have the name generated automatically or enter a new one. 38 Getting Started, 03/2013

39 Drives with control via PN 6.7 Adapting the IP and name in the project 3. Click also on the Ethernet port used for the drive. 4. Enter the Ethernet address and where applicable the name. Getting Started, 03/

40 Drives with control via PN 6.7 Adapting the IP and name in the project The hardware configuration is complete. You can load the project into the target system following the commissioning. 40 Getting Started, 03/2013

41 Drives with control via PN 6.8 Saving and loading into the target system 6.8 Saving and loading into the target system Saving and loading into the target system After the hardware configuration you have completed the online basic commissioning for the drive. The overall project now just needs to be saved, compiled, and loaded into the target system. Getting Started, 03/

42 Drives with control via PN 6.8 Saving and loading into the target system Follow the steps below 1. Save the current project via "Project" > "Save." 2. Compile the current settings to the devices via the shortcut menu. 3. Load the data into the devices after saving. Select "Download to device" > "Hardware and software" in each case in the shortcut menu. For this the TIA Portal Online must be connected with the devices and the relevant online access configured, e.g. USB or PROFINET. 42 Getting Started, 03/2013

43 Drives with control via PN 6.8 Saving and loading into the target system This completes the configuration. Getting Started, 03/

44 Drives with control via PN 6.8 Saving and loading into the target system 44 Getting Started, 03/2013

45 Testing and optimizing the drive Testing and optimizing drives Testing and optimizing Startdrive offers a number of options for testing and optimizing the drive. For the first function test, you can operate the drive by using the drive control panel. Error conditions can be recorded and eliminated via the message history including all messages and faults. The motor optimization helps you to determine motor data and improve the control properties of the motor. The drive control panel will be introduced to you initially in step one. Getting Started, 03/

46 Testing and optimizing the drive 7.2 Testing using the drive control panel 7.2 Testing using the drive control panel Rotating the motor using the drive control panel You can carry out an initial function test of the drive by using the drive control panel. The Startdrive must be connected to the drive online and Commissioning must be open in the work area. 46 Getting Started, 03/2013

47 Testing and optimizing the drive 7.2 Testing using the drive control panel How to carry out a test using the drive control panel 1. Double-click on "Control panel." 2. Motor measurement is performed once when the motor is started for the first time after commissioning. Start the drive and wait until the measurement is completed.. CAUTION Rotating the drive Observe the safety instructions in the manual before you make the motor rotate. Getting Started, 03/

48 Testing and optimizing the drive 7.2 Testing using the drive control panel 3. Activate the master control and set the drive enables and the operating mode on the control panel. The motor is then ready to be switched on. 4. Enter a "speed." 48 Getting Started, 03/2013

49 Testing and optimizing the drive 7.2 Testing using the drive control panel 5. You can make the drive rotate by clicking the "forward" or "backward" buttons. The drive accelerates to the specified speed. The actual values are displayed. 6. Click "Stop" to stop the drive, switch off the motor and reset the drive enables. Getting Started, 03/

50 Testing and optimizing the drive 7.2 Testing using the drive control panel 50 Getting Started, 03/2013

51 Diagnostics Diagnostics overview Diagnostics The TIA Portal with integrated Startdrive offers a range of diagnostic options. You can identify the drive and have the most important information displayed via general diagnostics. In the event of an error you receive support in the form of proposed solutions for any faults and warnings displayed. For targeted diagnostics you can record signal sequences with the trace and analyze these. You will find a brief overview of diagnostic options below. 8.2 Drive diagnostic options Diagnostic options A series of diagnostic options are available to you in online mode. Getting Started, 03/

52 Diagnostics 8.2 Drive diagnostic options How to display the diagnostics 1. Connect the TIA Portal Online with the drive unit. This is a PN connection in the example. 2. Unique symbols for the diagnostic status are displayed in the TIA Portal. These can be found e.g. in the project navigator, in the "Diagnostics" tab or in "Info" in the inspector window, or directly in the network view. 52 Getting Started, 03/2013

53 Diagnostics 8.2 Drive diagnostic options 3. You can open more detailed explanations for the symbols via online help. Getting Started, 03/

54 Diagnostics 8.2 Drive diagnostic options 4. Double-click "Online & Diagnostics" below the drive. You can have the general diagnostics, active messages, or the message history displayed in the window shown. 5. "Active messages" displays e.g. all faults and warnings in tabular form. 54 Getting Started, 03/2013

55 Diagnostics 8.3 Diagnostics with the trace 8.3 Diagnostics with the trace Diagnostics with trace You can record signal sequences from drive parameters with the trace. How to work with the trace 1. Double-click Traces. 2. Create a new trace configuration in the window shown. Getting Started, 03/

56 Diagnostics 8.3 Diagnostics with the trace 3. Select the signals for the trace recording. 56 Getting Started, 03/2013

57 Diagnostics 8.3 Diagnostics with the trace 4. Configure the trace, e.g. trigger and recording conditions. In the example the trigger is set when an error occurs. 5. Connect to the device online. 6. Transmit the trace configuration to the drive unit and activate the recording. Getting Started, 03/

58 Diagnostics 8.3 Diagnostics with the trace 7. The drive is started via the drive control panel and the trace recording runs once the error occurs in the drive. A symbol in the project navigator also displays the error in the drive. 8. You can display the recorded signals graphically in the Editor and save them locally on the PC. 58 Getting Started, 03/2013

59 Summary Summary of the tutorial Summary You will have gained an overview of Startdrive after working through the tutorial. You can integrate a drive into a project, complete a basic commissioning, and test the motor. Please use the drive unit documentation and the Startdrive help system for further training. Startdrive can be found on the Internet at Thank you for your attention. Getting Started, 03/

60 Summary 9.1 Summary of the tutorial 60 Getting Started, 03/2013