Micro800 Controllers Starter Pack Quick Start

Transcription

1 Quick Start Micro800 Controllers Starter Pack Quick Start Catalog Numbers Bulletin 2080-LC20, 2080-LC30, 2080-LC50

2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Rockwell Automation, Allen-Bradley, Rockwell Software, PanelView, MicroLogix, Micro820, Micro830, Micro850, Connected Components Workbench, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

3 Where to Start Follow this path to learn how to use the Connected Components Workbench software with your Micro800 controllers and PanelView 800 terminals. Chapter 1 Study Guide Overview Chapter 2 Hands On Content Chapter 11 Import and Export Project Chapter 3 Create and Save a Connected Components Workbench Project Chapter 4 Build and Download Project Chapter 12 Quick Tips Chapter 13 PanelView 800 HMI Design Using Connected Components Workbench Chapter 5 Connect the Input Simulator Board Chapter 14 Using HMI Tags Chapter 6 Monitor Your Micro850 Program Chapter 7 How to Create Variables Chapter 8 How to Implement an Instruction Block Chapter 9 How to Add a Plug-in Module Chapter 10 Learn About User-Defined Function Blocks (UDFB) Chapter 15 Micro850 Controller Ethernet Port Configuration Chapter 16 HMI Tag Editor Chapter 17 HMI Screen Chapter 18 PanelView 800 Ethernet Settings Chapter 19 Download HMI Application Chapter 20 Test the HMI Application 3Rockwell Automation Publication 2080-QS004A-EN-E - December

4 Where to Start Notes: 4 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

5 Table of Contents Preface About This Publication Additional Resources Chapter 1 Study Guide Overview Objectives Required Tools Start Connected Components Workbench (CCW) Software Connected Components Workbench Design Environment Project Organizer Device Toolbox Toolbox Output Chapter 2 Hands On Content Overview Create and Save a Connected Components Workbench Project Chapter 3 Create a Connected Components Workbench Project Save Your Connected Components Workbench Project Chapter 4 Build and Download Project Build and Download your Micro850 Application Connect the Input Simulator Board Monitor Your Micro850 Program Chapter 5 Connect the Input Simulator Board Chapter 6 Monitor Your Micro850 Program in Connected Components Workbench View Real-time Changes in List Format Chapter 7 How to Create Variables Create Variables How to Implement an Instruction Block Chapter 8 Implement an Instruction Block Chapter 9 How to Add a Plug-in Module Add a Plug-in Module Rockwell Automation Publication 2080-QS004A-EN-E - December

6 Table of Contents Learn About User-Defined Function Blocks (UDFB) Chapter 10 Overview Import Sample Code into Your Project Chapter 11 Import and Export Project Overview Quick Tips Chapter 12 Quick Tips when Working with Connected Components Workbench Software PanelView 800 HMI Design Using Connected Components Workbench Chapter 13 Add a PanelView 800 HMI to Your Project Configure Your PanelView 800 HMI Communication Settings Chapter 14 Using HMI Tags Create HMI Tags for Your Project Micro850 Controller Ethernet Port Configuration Chapter 15 Configure the IP Address Chapter 16 HMI Tag Editor Add Tags from the Controller Chapter 17 HMI Screen Create a Screen for Your PanelView 800 Application Create Objects for Your Screen PanelView 800 Ethernet Settings Chapter 18 Configure the PanelView 800 Terminal Settings Chapter 19 Download HMI Application Save and Download Project Chapter 20 Test the HMI Application Run the HMI Application Test the HMI application Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

7 Preface About This Publication Use this quick start to learn how to use a Micro800 controller with a PanelView 800 terminal. You will use the Connected Components Workbench software. Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource PanelView 800 HMI Terminals Installation Instructions, publication 2711R-IN001 PanelView 800 HMI Terminals User Manual, publication 2711R-UM001 Micro point Programmable Controllers User Manual, publication 2080-UM005 Micro830 and Micro 850 Programmable Controllers User Manual, publication 2080-UM002 Industrial Automation Wiring and Grounding Guidelines, publication Connected Components Workbench Online Help Description Information on installing and wiring the PanelView 800 terminals. Information in setting up and using the PanelView 800 terminals, and installing the Connected Components Workbench software. Information on setting up and using the Micro820 controllers. Information on setting up and using the Micro830 and Micro850 controllers. More information on proper wiring and grounding techniques. Online Help that provides a description of the different elements of the Connected Components Workbench software. You can view or download publications at To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. 9 Rockwell Automation Publication 2080-QS004A-EN-E - December

8 Preface Notes: 10 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

9 Chapter 1 Study Guide Overview Objectives This self study guide is intended for new users of Connected Components Workbench software who have purchased the Micro800 Starter Pack. This document is also a useful self study guide to any new users of Micro800 controllers or PanelView 800 terminals who did not purchase the Micro800 Starter Pack. This self study guide assumes that the user has basic knowledge of a Programmable Logic Controller (PLC). Required Tools Micro850 Starter Pack Lite (2080-LC50-STARTERPACKL) or Micro850 Starter Pack with PV800 (2080-LC50-STARTERPACK) Connected Components Workbench software version 8.00 and above Micro850 controller firmware revision and above (updated using ControlFLASH ) Start Connected Components Workbench (CCW) Software To start the Connected Components Workbench software: Double-click Connected Components Workbench shortcut icon on your desktop. You can also launch the program from your Windows Start Menu by going to: Start > All Programs > Rockwell Automation > CCW > Connected Components Workbench. 11Rockwell Automation Publication 2080-QS004A-EN-E - December

10 Chapter 1 Study Guide Overview Connected Components Workbench Design Environment This is the default project layout. In the next few slides are descriptions of each of the panels contents and the general task the panel is used for. Project Organizer Project Organizer displays the contents of your project in an organized tree view, providing access to each of the devices and project elements. From the Project Organizer, you can add, move, or delete devices and project elements, and double-click them to display their contents. If your project contains a Micro800 controller, the Project Organizer also displays the logic programs, variables, and user-defined function blocks that are associated with that Micro800 controller. 12 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

11 Study Guide Overview Chapter 1 Device Toolbox The Device Toolbox displays all devices that you can add to your Connected Components Workbench project. From the Device Toolbox, you can select devices for your project from the following two tabs: Discover discovers devices that are connected to your computer and recognized by Connected Components Workbench. Catalog browses a catalog of devices that are included with Connected Components Workbench. Toolbox The Toolbox displays icons for items that you can add to programs. From the Toolbox, you can drag and drop individual Toolbox elements onto a design view surface or copy and paste these into a code editor. Each of these actions adds the fundamental code to create an instance of the Toolbox item in the active project file. Output In the Output window, you can view and manage general purpose and debug messages that are generated by the various features of Connected Components Workbench. From the Output window, you can do the following: Review status messages Locate errors within programs Rockwell Automation Publication 2080-QS004A-EN-E - December

12 Chapter 1 Study Guide Overview Notes: 14 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

13 Chapter 2 Hands On Content Overview Create a Connected Components Workbench project Save your Connected Components Workbench project Build and Download your Micro850 Application Connect the input simulator board Monitor your Micro850 program Learn how to create variables Learn how to Implement an Instruction Block Learn how to add a plug-in module Learn about User-Defined Function Blocks Import/ Export Project (Connected Components Workbench Release 8 and later) PanelView 800 HMI Design using Connected Components Workbench HMI Tags Micro850 Ethernet Port Configuration HMI Screen PanelView 800 Ethernet Settings Download HMI Application Testing HMI Application 15Rockwell Automation Publication 2080-QS004A-EN-E - December

14 Chapter 2 Hands On Content Notes: 16 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

15 Chapter 3 Create and Save a Connected Components Workbench Project Create a Connected Components Workbench Project Add a Micro850 controller to your project 1. Locate the Device Toolbox (upper right-hand corner). Expand Catalog and locate the Controllers folder. Expand the Controllers folder and locate the Micro850 controller catalog 2080-LC50-24QBB. Double-click Micro850 controller catalog. This adds a Micro850 controller to your Project. 2. If windows appear and prompt to select major revision, select 8. Always use the latest revision box and click OK. 3. Notice that the Micro850 shows up in your Project Organizer on the left-hand side. Alternatively, you can drag and drop the controller from the Device Toolbox into the Project Organizer. 17Rockwell Automation Publication 2080-QS004A-EN-E - December

16 Chapter 3 Create and Save a Connected Components Workbench Project Add a Ladder Diagram program to your project 1. Right-click Programs under the Micro850 in your Project Organizer, and select Add > New LD : Ladder Diagram. 2. Notice that a new Ladder Diagram program that is called Prog1 has been added under Programs. Micro800 controllers allow you to create multiple programs and use multiple types of programs (such as Structured Text or Function Block Diagram) in the same controller application. 3. Double-click prog1 icon. A ladder diagram editor appears in the main project workspace with one empty rung. 18 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

17 Create and Save a Connected Components Workbench Project Chapter 3 4. You do not need the Device Toolbox window for the time being. Toggle at the top right hand corner of the window to hide it. 5. Right-click Prog1 program icon and select Rename to change the name of the program. Rockwell Automation Publication 2080-QS004A-EN-E - December

18 Chapter 3 Create and Save a Connected Components Workbench Project 6. Rename the program, Seal_in_circuit Create the Ladder Diagram program 1. Locate the Direct Contact instruction in the Toolbox pane (right-hand side), and drag-and-drop it onto the left side of the rung. 2. After inserting the Direct Contact instruction, the Variable Selector automatically pop-up and allows you to select the variable or I/O point to assign to this Instruction. 20 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

19 Create and Save a Connected Components Workbench Project Chapter 3 3. In the Variable Selector window, select the I/O Micro850 tab. Rockwell Automation Publication 2080-QS004A-EN-E - December

20 Chapter 3 Create and Save a Connected Components Workbench Project 4. We are assigning an embedded I/O point to this instruction. Select _IO_EM_DI_00, then, in the Alias column of _IO_EM_DI_00, type Start PB and click OK. TIP An alias name is an optional parameter you can use to further define a local variable or a global variable 5. Your rung should look like the following. 6. Locate the Direct Coil instruction in the Toolbox, and drag-and-drop it onto the far right side of the rung, and assign it to the embedded I/O point, _IO_EM_DO_00 with alias description Motor. Your rung should look like the following. 22 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

21 Create and Save a Connected Components Workbench Project Chapter 3 7. Locate the Reverse Contact instruction in the Toolbox and drag-and-drop it onto your rung, just to the right of the Direct Contact and assign it to embedded I/O point _IO_EM_DI_01 with alias description Stop PB. Your rung should look like the following. 8. Locate the Branch instruction in the Toolbox and drag-and-drop it on top of the Direct Contact on the far left of the rung. Your rung should look like the following. 9. Drag-and-drop a Direct Contact onto the Branch that you just added, and assign it to the embedded I/O point _IO_EM_DO_00. Your rung should look like the following. You have completed creating your motor seal-in circuit. When the Start push button is toggled on (while the Stop push button is not being pushed), you complete the rung circuit to the output so that the Motor turns on. Once the motor is running, you can release the Start Motor push button because the branch circuit around the push button seals it in and the only way to interrupt the circuit is to push the Stop Motor push button. This breaks the circuit, which turns the motor off and drops out the seal-in branch circuit. The Stop Motor push button can then be released and the Motor remains off until the Start Motor push button is pushed again. Rockwell Automation Publication 2080-QS004A-EN-E - December

22 Chapter 3 Create and Save a Connected Components Workbench Project Save Your Connected Components Workbench Project 1. Save the project by selecting File > Save Project As 2. Save the project under the name Self latching sample and click OK. 24 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

23 Chapter 4 Build and Download Project Build and Download your Micro850 Application In this section, you will learn how to download your Micro850 application to the controller. Before you can download an application to the controller, you must build it to verify that there are no errors with the programming. 1. You can find Build under the Device menu. For Connected Components Workbench Release 7 and above, downloading the project to the controller will automatically Build if the project has changed since the last Download. 2. Connect the USB cable from the PC to the Micro850 controller USB port. 3. Download your program to your Micro850 by right-clicking Micro850 in your Project Organizer, and select Download. 25Rockwell Automation Publication 2080-QS004A-EN-E - December

24 Chapter 4 Build and Download Project 4. When the build is complete, you see a message in the Output panel that the build has succeeded. If there are errors in your programming, then they are listed in the Output panel. Also clicking on the error directs you to the error in your program. 5. The Connection Browser appears. Browse for your controller by expanding USB and selecting 16, Micro850, Micro850, then clicking OK 6. You will see the Download Dialog Box and select Download. Since the release of Connected Component Workbench R7 and firmware 7.011, a feature is added with which you can upload the project values as they are in the controller. When you download a project, an option is given if you 26 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

25 Build and Download Project Chapter 4 either want to do a normal download (without project values, resetting every value to 0) or download with project values. This means you can set all the tags to the value they have when you upload the project. Initial value has priority, even if there is a project value and you've chosen download with project values 7. Downloading in progress 8. The download proceeds. When the download is complete, you are prompted to put the controller back in Remote Run Mode. Click Yes. 9. Notice the messages in the Output panel that indicate the Download has completed successfully. You have completed downloading to your Micro850 controller. Proceed to the next section to test your application. Connect the input simulator found in your starter pack to the input terminals of the Micro850 controller. Rockwell Automation Publication 2080-QS004A-EN-E - December

26 Chapter 4 Build and Download Project Notes: 28 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

27 Chapter 5 Connect the Input Simulator Board Connect the Input Simulator Board Input Simulator Board Diagram Analog Output Potentiometer Input 0 Input 2 Input 4 Input 6 Input 1 Input 3 Input 5 29Rockwell Automation Publication 2080-QS004A-EN-E - December

28 Chapter 5 Connect the Input Simulator Board Notes: 30 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

29 Chapter 6 Monitor Your Micro850 Program Monitor Your Micro850 Program in Connected Components Workbench When connected to the controller using Connected Components Workbench: You can view your program visually in real-time and watch values change in the program. You should see the Ladder Diagram change color. The rung turns blue and any Boolean instructions that are active turn red. 1. Toggle on and off the SW11 switch on the simulator. Notice the _IO_EM_DI_00 Direct Contact instruction turn red as you turn on the switch, and then turn blue as you release it (if you turn and release the switch too fast, you may not see it update in the ladder diagram). Then notice the _IO_EM_DO_00 Direct Contact and Direct Coil instructions turn red. You should also notice that the output indicator light 0 on the controller is now on. This is a typical motor seal-in circuit (and can also be applied in non-motor circuits as well). The Output Coil is turned on using a Direct Contact and then the active state of the Output Coil seals in the circuit. The circuit is unsealed when a Reverse Contact (normally closed) is opened. 2. Turn on SW12 switch on the simulator to turn off the output. Notice the output _IO_EM_DO_00 on your controller turns off and the corresponding changes in your Ladder Diagram. 31Rockwell Automation Publication 2080-QS004A-EN-E - December

30 Chapter 6 Monitor Your Micro850 Program So far, you have monitored your program primarily by viewing real-time changes in the Ladder Diagram editor. In some instances, you may just want to view the real-time changes in a list format. You can do this by looking at them in the Variables list. View Real-time Changes in List Format The variables we are working on are embedded I/O points, we need to open the Global Variables list to view them. 1. Double-click Global Variables in your Project Organizer. The Global Variables pane launches in a new tab in the main project workspace. 2. Locate the _IO_EM_DO_00 embedded I/O variable in the Global Variable list, and notice that the logical value checkbox is empty. 32 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

31 Monitor Your Micro850 Program Chapter 6 3. Turn off SW12 first and toggle SW11 on and off. Notice there is now a checkmark in the Logical Value for _IO_EM_DO_00, and the output light on the controller is on. You may have also noticed a checkmark appear in the _IO_EM_DI_00 logical value as you turned on the switch and then noticed the checkmark go away as you released the switch. 4. Turn on SW12 switch on the simulator. Notice the check mark goes away in the logical value for _IO_EM_DO_00, and the light turn off on the output indicator. You have now completed the real-time monitoring of your program. Double-click Seal_in_Circuit to return back to your program view. Rockwell Automation Publication 2080-QS004A-EN-E - December

32 Chapter 6 Monitor Your Micro850 Program Notes: 34 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

33 Chapter 7 How to Create Variables Create Variables You will learn how to create variables for use in your program. The variables you create in this section will be used in the subsequent program. 1. Disconnect your controller if you are still connected before proceed. 2. Double-click Local Variables in your Seal_in_Circuit program to launch the Variables panel. 3. Create a variable called Motor_On_Time of Data Type TIME 35Rockwell Automation Publication 2080-QS004A-EN-E - December

34 Chapter 7 How to Create Variables 4. Create another variable called Motor_On_Time_ms of Data Type INT and with an Initial Value of 5000 (5 seconds). 5. Create a variable called Motor_Timer of Data Type TON. 6. A TON data type is actually the data structure of a Timer-on-Delay Instruction Block. We shall discuss Instruction Blocks in the next section. 7. We have completed creating variables to be used in the next section. 36 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

35 Chapter 8 How to Implement an Instruction Block Implement an Instruction Block An Instruction Block is essentially a function block that has been predefined to perform a specific task or function. Instruction Blocks include functions such as Timer-on-delay, Timer-off-delay, Math instructions, Data-type conversions, Motion instructions, and so forth. In this section, you will learn how to implement a Timer-On-Delay Instruction Block (TON). This instruction block is inserted into your motor circuit and turns on the motor coil which is automatically turns off after 5 seconds. You will also learn how to implement an ANY_TO_TIME Data Conversion Instruction Block to convert an Integer to a Time value. 1. Drag-and-drop a Branch instruction to right side of the rung, wrapping around the coil instruction. 2. Locate the Block instruction in the Toolbox and Drag-and-drop this Block instruction into the branch that you have just added. 37Rockwell Automation Publication 2080-QS004A-EN-E - December

36 Chapter 8 How to Implement an Instruction Block The Instruction Block Selector appears. This is where you can select the type of Instruction Block you like to use. As you can see, there is a long list of different types of instruction blocks that you can choose from. 3. You can filter the instruction blocks by Name, Category, or Type. Since we want to use a Timer-On-Delay instruction block, type TON in the Name filter box at the top of the Name column. This will filter the choices to only Instruction Blocks that start with TON. 38 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

37 How to Implement an Instruction Block Chapter 8 4. Select the TON Instruction Block this is the Timer-on-Delay. Then select the Instance combo box pull-down, and select the variable instance, Motor_Timer that you created in the previous section, and click OK. Your ladder program should look like the following. Next, let us fill in the parameters for the TON instruction block. Rockwell Automation Publication 2080-QS004A-EN-E - December

38 Chapter 8 How to Implement an Instruction Block 5. Hover the mouse cursor over the blue box next to the PT parameter of the Motor_Timer TON instruction. A light blue highlighted box then appears. 6. Click this box and a pull down combo box appears. Find and select the variable Motor_On_Time and then press the Enter key Your program should look like this. 7. Insert a Reverse Contactor after the _IO_EM_DI_01 Reverse Contactor, as shown below. 40 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

39 How to Implement an Instruction Block Chapter 8 8. The Variable Selector displays. Select the Local Variables - Seal_in_circuit tab, and then click the empty cell shown below. Rockwell Automation Publication 2080-QS004A-EN-E - December

40 Chapter 8 How to Implement an Instruction Block 9. Expand the variable, Motor_Timer and select, Motor_Timer.Q. Then click OK. The Timer.Q is an output bit from the Timer instruction that turns on when the programmed time has elapsed. Your program should look like this. 10. Next, let us add a new rung below this existing rung. Locate the rung instruction in the Toolbox. 42 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

41 How to Implement an Instruction Block Chapter Drag and drop the Rung instruction below Rung 1. Drag and drop the Rung instruction here. Your program should look like this. Rockwell Automation Publication 2080-QS004A-EN-E - December

42 Chapter 8 How to Implement an Instruction Block 12. Insert a Block instruction into the rung you just created, and select the ANY_TO_TIME Instruction Block. Then click OK. Your program should look like this. 13. Select the variable Motor_On_Time_ms for the i1 parameter. 44 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

43 How to Implement an Instruction Block Chapter Select the variable Motor_On_Time for the o1 parameter The ANY_TO_TIME instruction block is being used to convert an integer value into a time value that is used as the preset time for the Motor_Timer. The integer value represents time in milliseconds. Your program should look like the following. Rockwell Automation Publication 2080-QS004A-EN-E - December

44 Chapter 8 How to Implement an Instruction Block 15. You can now download the program to the Micro850. You can do it via the Device Tab > Download, or click on the icon. Download 16. After completing the download, put your controller to remote run mode and test your program by toggling on and off SW11. Your program should look like this before toggling on and off SW 11 (_IO_EM_DI_00). 17. Turn the SW 11 switch on, and watch the DO0 light turn on. After 5 seconds, the light should turn off. 46 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

45 How to Implement an Instruction Block Chapter 8 Output indicator 0 lights on while the timer is running. Timer 18. You can change the value of the variable, Motor_On_Time_ms, to change the amount of time the light stays on to 10 seconds (remember we enter the value in milliseconds). Make sure to press enter after changing the value. 19. Double-click Local Variables. Key in 10,000 under Logical value and press Enter. 20. Toggle the SW 11 switch on. The DO0 light should now stay on for 10 seconds, before turning off. You have learned how to implement a TON and ANY_TO_TIME instruction block. Rockwell Automation Publication 2080-QS004A-EN-E - December

46 Chapter 8 How to Implement an Instruction Block Notes: 48 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

47 Chapter 9 How to Add a Plug-in Module Add a Plug-in Module You will learn how to add an Analog Input plug-in module (2080-IF2). A plug-in module is a module that you can plug into the Micro800 chassis to allow you to add additional I/O or Communications Options to your controller 1. Disconnect from the controller (if you are currently connected to it). 2. Power off the controller and remove the empty cover from the first slot. 3. Plug in the 2080-IF2 to the first empty slot of the controller IF2 plug-in module 4. Double-click your Micro850 controller in the Project Organizer. This brings up the General Controller Properties in the main project window. 49Rockwell Automation Publication 2080-QS004A-EN-E - December

48 Chapter 9 How to Add a Plug-in Module 5. Right-click first plug-in module slot, and select 2080-IF2 under Analog. 6. The IF2 module is added to the chassis. The configuration properties should also show up in the pane below it. 7. Configure the Input Type for Channel 0 to Voltage and input state to Enable. Configure Channel 1 input state to Disabled. Your configuration should look like this. 50 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

49 How to Add a Plug-in Module Chapter 9 8. Click 2080-IF2 to show the plug-in module properties. 9. Save your project and download to the controller. 10. You can save your project by selecting File > Save. 11. Connect the analog voltage output from the simulator to Channel 0 of the IF2 module. We will make use of this to provide analog output voltage input to Channel Connect the analog output to Pin B1 (VI-0) and analog output ground to Pin B3 (COM). 13. Double-click Global Variables in the Project Organizer. 14. Locate the variable _IO_P1_AI_00. This is the raw data value in relation to the voltage that is wired to Channel 0. The value should range from 0 to in relation to a 0 to 10 volt input. 15. On your simulator board, turn the red potentiometer and notice the value of _IO_P1_AI_00 change. Rockwell Automation Publication 2080-QS004A-EN-E - December

50 Chapter 9 How to Add a Plug-in Module You have learned how to add and configure a plug-in module using CCW. 52 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

51 Chapter 10 Learn About User-Defined Function Blocks (UDFB) Overview You will learn about a User-Defined Function Block (UDFB), and how to create one using Ladder. A User-Defined Function Block is a user-defined program that can be packaged into an Instruction Block and reused within your Micro800 project. A UDFB can be written in Ladder, Function Block, or Structured Text. You will be creating a UDFB to convert Raw data from channel 0 of the 2080-IF2 Analog input module to actual engineering units. The raw value will range from and the engineering units will range from 0 C to 100 C. 1. In your current project, right-click User-Defined Function Blocks and select Add > New LD: Ladder Diagram. 53Rockwell Automation Publication 2080-QS004A-EN-E - December

52 Chapter 10 Learn About User-Defined Function Blocks (UDFB) A program called FB1 is created under User-Defined Function Blocks. 2. Rename this UDFB, Scaling by right-click, select Rename. 3. Double-click Local Variables under Scaling 4. Create the following variables. Note carefully to configure the Direction property. This property defines whether the variable is an Input, Output, or standard Variable. 5. Next, double-click Scaling UDFB to launch the program editor in the main project window. 54 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

53 Learn About User-Defined Function Blocks (UDFB) Chapter Create the following program. You have completed creating your UDFB. To save your program: 1. Create a new ladder diagram program called Analog_scaling. Right-click Programs > Add > New LD : Ladder Diagram. 2. Rename it as Analog_scaling. 3. Open the Local Variables for the Analog_scaling program, and create the following variables. Notice the Data Type for the variable IF2_channel0_scaling is the Scaling UDFB you created. Rockwell Automation Publication 2080-QS004A-EN-E - December

54 Chapter 10 Learn About User-Defined Function Blocks (UDFB) 4. Next, open the Analog_scaling program, and add a Block Instruction to the first rung. 5. Select the Scaling UDFB, and specify the Instance IF2_channel0_scaling. Then click OK. Your program will look like this. 56 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

55 Learn About User-Defined Function Blocks (UDFB) Chapter Next, specify the following variables for each parameter of the Block. 7. Save your project and download to the controller. 8. Once your download is complete, go to Remote Run Mode. 9. Open the Local Variables of your Analog_scaling program, and set the Logical value as follows: 10. The Scale1_value shows the converted engineering unit for IF2 analog input 1 as you adjust the potentiometer. Your program should look like this: Rockwell Automation Publication 2080-QS004A-EN-E - December

56 Chapter 10 Learn About User-Defined Function Blocks (UDFB) You have now learned how to create and use the UDFB in your project. You can also find readily available UDFBs and Sample projects in Rockwell Automation Sample Code Library. You can find these resources via Website or Local Folder from the Connected Components Workbench software. Get Sample Code from Rockwell Automation Sample Code Library 1. Click on Website to link you to the Sample Code website. 2. You can download the applicable UDFB/s for your project. 58 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

57 Learn About User-Defined Function Blocks (UDFB) Chapter 10 Get Sample Code from Local Folder 1. Click on Local Folder to bring you to the directory. 2. Double-click Rockwell Automation to view UDFBs or Sample Projects folder. For example, if you double-click UDFB s folder, You are presented with the list of UDFBs available for your use. Rockwell Automation Publication 2080-QS004A-EN-E - December

58 Chapter 10 Learn About User-Defined Function Blocks (UDFB) Import Sample Code into Your Project 1. Let us select UDFB under the Local Folder > Rockwell Automation > UDFB s > Micro800 [UDFB] Blink as an example. 2. Double-click RA_Blink to see the contents. The contents inside are the import exchange file in 7zip/ zip format and a word document to describe the operation of the UDFB. 3. In your current project, right click User-Defined Function Blocks and select Add > New LD: Ladder Diagram. 60 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

59 Learn About User-Defined Function Blocks (UDFB) Chapter Right-click UDFB, select Import > Import Exchange File 5. Click Browse to locate the directory for the selected UDFB RA_BLINK 6. Select RA_BLINK.7z and click Open. You see the RA_BLINK appearing under the Import window Rockwell Automation Publication 2080-QS004A-EN-E - December

60 Chapter 10 Learn About User-Defined Function Blocks (UDFB) 7. Click Import Now, you see the RA_BLINK UDFB being added under the User--Defined Function Blocks 8. Next, create a new ladder diagram program called Blinking_signal. 9. Open the Local Variables for the Blinking_signal program, and create the following variables. Notice the Data Type for the variable is the RA_BLINK UDFB you imported. 62 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

61 Learn About User-Defined Function Blocks (UDFB) Chapter Create the following variables 11. Next, open the Blinking_output program, and add a Block Instruction to the first rung and select the RA_BLINK UDFB, and specify the Instance Blink_Output Then click OK. 12. Next, specify the following variables for each parameter of the Block. Your program should look like this. 13. Save your project and download to the controller. 14. Refer to the word document of the RA_BLINK UDFB, you should see the Arguments information for the UDFB. 15. Double-click Local Variables under the Blinking _signal Program and set the Blinking period to 5 seconds. 16. Toggle the SW13 switch to ON to run the instruction. Rockwell Automation Publication 2080-QS004A-EN-E - December

62 Chapter 10 Learn About User-Defined Function Blocks (UDFB) 17. Observe the _IO_EM_DO_01 output indicator on the controller turning on and off at 5 seconds interval. You have now learned how to import a readily available UDFB from the Rockwell Sample Code/ Local Folder. 64 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

63 Chapter 11 Import and Export Project Overview Importing and Exporting a project requires Connected Components Workbench Release 8 and later You can export the entire Connected Components Workbench project to a single file for easy transfer to another computer. The exported project file (.ccwarc) is saved in the My Documents\CCW\Import_Export folder. The exported file can be copied to another computer and imported back into Connected Components Workbench. To access the Import Project or Export Project window, File menu, click Import Project or Export Project. 65Rockwell Automation Publication 2080-QS004A-EN-E - December

64 Chapter 11 Import and Export Project Notes: 66 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

65 Chapter 12 Quick Tips Quick Tips when Working with Connected Components Workbench Software Keyboard Shortcuts Shortcut Description Working with Rung Crtl + 0 Inserts a rung after a selected rung (1) Crtl + Alt + 0 Inserts a rung before a selected rung (1) Working with Branch Crtl + 1 Inserts a branch after a selected element Crtl + Alt + 1 Inserts a branch before a selected element Working with Instructions Crtl + 2 Inserts an instruction block after a selected element Crtl + Alt + 2 Inserts an instruction block before a selected element Working with Contacts Crtl + 3 Inserts a contact after a selected element (2) Crtl + Alt + 3 Inserts a contact before a selected element (2) Working with Coils Crtl + 4 Inserts a coil after a selected element (2) Crtl + Alt + 4 Inserts a coil before a selected element (2) Spacebar F1 For coils or contacts, toggles between the available types Invokes Context Sensitive Help (1) When no rung is selected, a rung is added at the end of the rung list. (2) When a branch is selected, an element is inserted at the end of he branch. 67Rockwell Automation Publication 2080-QS004A-EN-E - December

66 Chapter 12 Quick Tips Notes: 68 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

67 Chapter 13 PanelView 800 HMI Design Using Connected Components Workbench Add a PanelView 800 HMI to Your Project You can add a PanelView 800 HMI to an existing Connected Components Workbench (version 8 and above) project. For this example, we continue to work on the same project. 1. Locate the Device Toolbox on the right most corner of the screen. 2. Expand the Graphic Terminals folder to display a list of available catalog models under PanelView 800 folder that can be added to your project. 69Rockwell Automation Publication 2080-QS004A-EN-E - December

68 Chapter 13 PanelView 800 HMI Design Using Connected Components Workbench 3. Locate the PanelView 800 catalog 2711R-T4T and double-click or drag-and-drop it into your Project Organizer on the left hand side. Drag and drop catalog here A PanelView 800 application called PV800_App1* is added to your Project Organizer Configure Your PanelView 800 HMI Communication Settings 1. Double-click PV800_App1 to launch the HMI Settings Panel. 2. For PanelView 800, you can now choose either Landscape or Portrait orientation. 70 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

69 PanelView 800 HMI Design Using Connected Components Workbench Chapter 13 For this example, choose Landscape orientation and click OK. 3. The Communication settings pane appears Rockwell Automation Publication 2080-QS004A-EN-E - December

70 Chapter 13 PanelView 800 HMI Design Using Connected Components Workbench 4. Under the Protocol configuration, select Ethernet and choose Allen-Bradley CIP from the dropdown box 5. By default, a controller node has already been created and added to your application, but it is necessary to specify the IP Address of the controller. and set the IP Address to Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

71 Chapter 14 Using HMI Tags Create HMI Tags for Your Project You will learn how to create HMI tags to bring back data from a Micro850 controller. The Tag Editor tab is where you create, view, and modify tags used by your HMI application. The tag types are external, memory, system, and global. Each type has a different data source. In this section we will learn how create a few individual tags. These tags can either be typed in manually, or they can be copied and pasted from an external location, such as Microsoft Office Excel. Double-click Tags in your Project Organizer to launch the HMI Tag Editor panel Note: The Tags from the controller that are to be added to the Tag Editor have to be created in the Global Variables scope. Use the project that has at least the following programs created earlier: Seal_in_circuit Analog_scaling Create Global Variables Make the following variables under Global scope to be used as PanelView 800 tags. 1. For Seal_in_circuit, cut Motor_On_Time_ms and paste to Global Variables Folder. Right-click and select Cut 73Rockwell Automation Publication 2080-QS004A-EN-E - December

72 Chapter 14 Using HMI Tags 2. Double-click Global Variables, right-click and select Paste We use this tag on the screen for user to set the motor on time. Right-click and select Paste 3. For Analog_scaling program, Hold down the Shift key + arrow down key to select the 5 variables in the red box. We use these tags on the screen for user to input the analog input raw value range for the 2080-IF2 channel 0 and the engineering units range. 74 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

73 Using HMI Tags Chapter Select Cut and then paste these tags under Global Variables. The Global Variables should have the following tags. 5. Next, add 2 global variable tags as shown below. Rockwell Automation Publication 2080-QS004A-EN-E - December

74 Chapter 14 Using HMI Tags We use these tags on the screen for user lto start/ stop the motor for the Seal_in_circuit. Edit Ladder Diagram Program Make the following changes to rung 1 of the Seal_in_circuit program as we execute the start/ stop control from the PanelView 800 screen. 1. Replace Start PB (_IO_EM_DI_00) with the Start Global variable and replace Stop PB (_IO_EM_DI_01) with the Stop Global variable. 76 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

75 Using HMI Tags Chapter 14 Your program should look like this. 2. You should have the following additional variables in the Global Variables list. Rockwell Automation Publication 2080-QS004A-EN-E - December

76 Chapter 14 Using HMI Tags Notes: 78 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

77 Chapter 15 Micro850 Controller Ethernet Port Configuration Configure the IP Address Configure the IP address for the Micro850 controller to prepare for communicating with the PanelView 800 graphic terminal. 1. Double-click Micro850 under the Project Organizer to bring up the General Controller Properties in the main project window. 2. Select Ethernet to bring up the Ethernet port configuration. 79Rockwell Automation Publication 2080-QS004A-EN-E - December

78 Chapter 15 Micro850 Controller Ethernet Port Configuration 3. Set the Ethernet configuration as follows. You have learned to cut and paste variables across Local and Global Scope and configure the Ethernet port. Save the project as Self Latching Sample with PV800 under the menu option File > Save Project As. Download the changes to the controller. 80 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

79 Chapter 16 HMI Tag Editor Add Tags from the Controller 1. At the Tag Editor Pane, Click Add to add a tag to your PanelView 800 application. 2. Rename tag to Start and change the Data Type to Boolean. 3. Select Address field and then select ellipses to browse the Micro850 controller program for the controller variable. 81Rockwell Automation Publication 2080-QS004A-EN-E - December

80 Chapter 16 HMI Tag Editor 4. Select variable Start and click OK. 5. Select Controller field and select controller PLC-1 from the dropdown. You have completed adding a tag. 6. Repeat these steps to add the following tags. 82 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

81 Chapter 17 HMI Screen Create a Screen for Your PanelView 800 Application 1. By default, a screen is already added to your application called Screen_1. Rename this screen to Main by right-clicking it, and select Rename. 2. Right-Click Main and set it up as a Startup Screen. 3. Double-click Main display icon to open the display for editing. 83Rockwell Automation Publication 2080-QS004A-EN-E - December

82 Chapter 17 HMI Screen 4. Open Toolbox to access screen objects to use for designing your display. Select View > Toolbox from the menu bar. The Toolbox appears in the lower right hand corner of your workspace. Create Objects for Your Screen Now we will create objects for your PanelView 800 application screen. Create Push Button Objects 84 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

83 HMI Screen Chapter Locate Momentary Push Button in your Toolbox, and drag-and-drop it onto your screen. 2. Once the push button appears on the screen, double-click it to change the appearance and properties of the push button states. Rockwell Automation Publication 2080-QS004A-EN-E - December

84 Chapter 17 HMI Screen 3. Under Background Color column, click the ( ) ellipse to bring up the Color Selector, and change the color of State 1 to green. 4. Repeat the previous step to change the background color of State 2 to green also. 5. Change the Caption Text of State 1 and State 2 to Start. 6. Click OK to close the State Editor and apply the changes. 7. Right-click push button and select Properties to launch the object s Properties pane. 86 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

85 HMI Screen Chapter The object s Properties pane opens on the right-hand side. 9. Configure the following Properties to the values specified below. Height: 50 Width: 70 Left: 15 Top: Click Write Tag drop down in the Properties pane, and select Start from the list of tags. Rockwell Automation Publication 2080-QS004A-EN-E - December

86 Chapter 17 HMI Screen You have completed creating your first push button. If you hover the cursor over the momentary push button you can see its tag connections. Create Maintained Push Button Object 1. Add a maintained push button next to the Start push button and configure the States of this pushbutton as shown below. 2. Open the pushbutton s properties pane and configure the following properties. Height: 50 Width: 70 Left: 90 Top : Configure the push button s following tag connections. Indicator Tag: None Visibility Tag: None Write Tag : Stop Your screen should look like the picture below. Next add an image to represent the motor operation. Add an Image to Your Screen 88 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

87 HMI Screen Chapter Locate the Image tool in the Toolbox and drag-and-drop it onto the screen in the lower left corner 2. Double-click Image object you just added. This launches the Image Import prompt. 3. Select the System tab 4. Select the 2001R_standard_motor_standard_motor.png and click Select. Rockwell Automation Publication 2080-QS004A-EN-E - December

88 Chapter 17 HMI Screen 5. Right-click image to bring up its Properties panel. 6. When the Properties panel opens on the right, please fill in the tag information as shown below in the picture. If you hover over the image you can see what tag its connected to. 90 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

89 HMI Screen Chapter 17 Your screen should look like this. Next, Create a Goto Config Push button. Create Goto Config Button Object Returning to the Configuration screen of the PanelView Component is very important for all applications. The configuration screen allows users to change terminal settings, and observe its communication, set up and memory usage. Follow the steps below to create a Goto Config push button. 1. Locate the Goto Config push button in your Toolbox. Drag-and-drop it onto your screen, just below your Stop push button Rockwell Automation Publication 2080-QS004A-EN-E - December

90 Chapter 17 HMI Screen 2. Double-click Goto Config push button and change the text to Config, then click OK. 3. Change the button s width to 70 and height to 50. Your screen should look like the following Create a Numeric Display Object A numeric display shows the value of the tag that it is connected to. For this application, we displays the 2080-IF2 analog module channel 0 scaled value. 92 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

91 HMI Screen Chapter Locate the Numeric Display object in your Toolbox. 2. Drag-and-drop the Numeric Display object onto your screen, next to the Stop pushbutton. 3. Change the properties of the Numeric display by right-clicking on the button and choosing properties. 4. Change the following Property values. Width: 81 Height: Set the Read Tag to Scale1_value. Rockwell Automation Publication 2080-QS004A-EN-E - December

92 Chapter 17 HMI Screen 6. Set the Number of Decimal places to 0 and Number of Digits to 6. Next, we create a Numeric Entry Object. Create a Numeric Entry Object You are to set the minimum and maximum range for the Raw and Scaling value for the analog input scaling. 1. Locate the Numeric Entry object in your Toolbox. 2. Drag-and-drop the Numeric Entry object onto your screen, next to the Numeric Display. 3. Change the properties of the Numeric entry by right-clicking on the button and choosing properties. 4. Change the following Property values: Width: 81 Height: Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

93 HMI Screen Chapter Set the following values: Keypad Type: Numeric Maximum Value: Minimum Value: 0 Number of Decimal Places: 0 Numeric Field Width: 6 6. Set the Write Tag to Raw1_min. 7. Set the Indicator Tag to Raw1_min. You have created a Numeric Entry for setting the Raw minimum value 8. Hover over the numeric entry object to see the Tag values Let us duplicate this numeric entry object for Raw1_max setting. 1. Right-click object and click Copy. 2. Right-click screen and click Paste to place it below the existing numeric entry object. Rockwell Automation Publication 2080-QS004A-EN-E - December

94 Chapter 17 HMI Screen Your screen should look like this: 3. Set the Write Tag to Raw1_max and Indicator Tag to Raw1_max. 4. Copy and paste 2 more numeric entry objects for the Scale1_min and Scale1_max display and entry. 5. Set the following values for the Scale1_min and Scale1_max numeric entry object: Maximum Value: 100 Minimum Value: 0 Number of Decimal Places: 0 Numeric Field Width: 6 6. Hover over the numeric entry objects to see the Write and Indicator tags 96 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

95 HMI Screen Chapter 17 Your screen should look like this. Next, add text for the numeric display and entry objects. Create Text Labels for Your Objects 1. Locate the Text object in your Toolbox. 2. Drag-and-drop the Text object onto your screen, above the Numeric Display object. Rockwell Automation Publication 2080-QS004A-EN-E - December

96 Chapter 17 HMI Screen 3. Double-click Text object and type in Scale Value and click OK. 4. Access the properties of the Text object 98 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

97 HMI Screen Chapter Set the Border color to White and click OK. 6. Copy the Text object and paste above the numeric entry object. 7. Double-click text object and type in Raw min Rockwell Automation Publication 2080-QS004A-EN-E - December

98 Chapter 17 HMI Screen Your screen should look like this. 8. Copy and paste the text object to the other 3 numeric entry objects. 9. Replace the text as follows: 10. Adjust the numeric entry objects spacing for the text objects. You have completed the screen required for the application. Next, let us configure the IP address of the PanelView Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

99 Chapter 18 PanelView 800 Ethernet Settings Configure the PanelView 800 Terminal Settings 1. From the PanelView 800 terminal, Select Communication. 2. Select Set Static IP Address. 3. Set IP Address as Set Mask as Leave the Gateway as default Select Back to go back to Communication Page. 7. Select Main to go back to Main Page. 101Rockwell Automation Publication 2080-QS004A-EN-E - December

100 Chapter 18 PanelView 800 Ethernet Settings Notes: 102 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

101 Chapter 19 Download HMI Application Save and Download Project Save the project and download application to the PanelView Right-click PV800_App1 and click Download. 2. Browse and Select the 2711R-T4T as the target to download and Click OK. 103Rockwell Automation Publication 2080-QS004A-EN-E - December

102 Chapter 19 Download HMI Application 3. The output window shows the Download status to the PanelView Rockwell Automation Publication 2080-QS004A-EN-E - December 2015

103 Chapter 20 Test the HMI Application Run the HMI Application 1. From the PanelView 800 Main Page, Click File Manager to select the downloaded application. 2. Select PV800_App1 and click Set As Startup. 3. Click Run. Connect the Ethernet Cable between the PanelView 800 and the Micro850 controller. Test the HMI application. Key in the following values for the analog scaling: Key in 0 for the Raw_min Key in for the Raw_max Key in 0 for the Scale_min Key in 100 for the Scale_max You should see the Scale value display being updated on the HMI screen as you turn the potentiometer on the simulator board. Connect to the controller and you should see the following values from your Analog_scaling program. Testing the Seal_in Circuit program: 105Rockwell Automation Publication 2080-QS004A-EN-E - December

104 Chapter 20 Test the HMI Application 1. Press the Start pushbutton to turn on output 0 and you should see the motor image appearing on the screen for 5 seconds. 2. Press the Stop pushbutton to turn off output 0. You have now learned how to setup and program a PanelView 800 HMI using the Connected Components Workbench software. 106 Rockwell Automation Publication 2080-QS004A-EN-E - December 2015