14AZ809H063 GTX2446 (2003) Page 1 of 26 Deck Assembly H 46 Inch

Transcription

1 14AZ809H063 GTX2446 (2003) Page 1 of 26 Deck Assembly H 46 Inch

2 14AZ809H063 GTX2446 (2003) Page 2 of 26 Deck Assembly H 46 Inch /P Spindle Reinforcement Plate B 1 S Spindle Assembly, 5.0 Dia Pulley Only /P Double Pulley Spindle Assembly Double Pulley Only B 1 /P Deck Adjustment Bracket Assembly /P 46-inch Deck Assembly /P Carriage Screw, 1/4-20 x /P Hex Cap Screw, 3/8-16 x /P Hex Cap Screw, 1/4-20 x /P Hex Cap Screw, 3/8-16 x /P Hex Cap Screw, 5/8-18 x /P Self-tapping Screw,1/4-20 x /P Self-tapping Screw,15/16-18 x /P Hex Screw, 1/4-20 x /P Hex Cap Screw, 1/4-20 x A 1 /P Self-tapping Screw, 5/16-18 x /P Grasscatcher Pin /P Hex Sems Nut, 1/ A 1 /P Hex Flange Nut, 5/ /P Flange Lock Nut, 3/ /P Hex Nut M /P Hex Nut, 1/ /P Hex Flange Lock Nut, 1/ /P Cotter Pin, 1/8 x /P Deck Adjustment Gear Replaces B /P Nozzle Adapter /P O-Ring Seal, 16mm x 11mm /P Push Nut..25 x A 1 /P Compression Spring,.406 x.531 x A 1 /P Extension Spring,.91 x Extension Spring /P Deck Wheel A 1 /P Deck Wheel Replaces B /P Lock Washer, 5/ /P Bell Washer,.265 x.75 x /P Lock Washer D 1 /P Nozzle: Deck Wash-Out System /P Shoulder Spacer,.625 x /P Shoulder Screw /P Shoulder Screw /P Deck Release Pin /P Deck Belt, Poly /P V-Belt D 1 /P Idler Pulley, B /P Idler Bracket Center Deck Skirt (Long) /P RH Deck Skirt (Short) C /P LH Belt Cover RH Belt Cover 50 N/A 1 Chute Stop B 1 /P Chute Deflector: Side Discharge /P Speed Nut

3 14AZ809H063 GTX2446 (2003) Page 3 of 26 Deck Assembly H 46 Inch /P Hinge Pin A 1 /P Mounting Bracket A 1 /P Torsion Spring A 2 /P Blade: 16.28" Star A 1 /P Blade: 14.88" Star

4 14AZ809H063 GTX2446 (2003) Page 4 of 26 Deck Lift & Hanger Assembly / Seat/Fender Assembly

5 14AZ809H063 GTX2446 (2003) Page 5 of 26 Deck Lift & Hanger Assembly / Seat/Fender Assembly B 1 /P Deck Stabilizer Rod (Model Z809H) Deck Stabilizer Rod (Model Z809K) B 1 S Lift Shaft Assembly (Model Z809H) S Lift Shaft Assembly (Model Z809K) S Clevis Pin,.5 x S Hex Nut, 1/ S Flange Lock Nut, 3/ A 1 /P Flange Lock Nut, 5/ /P Hex Nut, 1/ S Internal Cotter Pin S Internal Cotter Pin /P E-Ring Handle Grip /P Torsion Spring /P Extension Spring,.84 x S Flat Washer, 5/ S Lock Washer, 1/ Flat Washer,.31 x x /P Flat Washer,.51 x 1.12 x A 1 /P Hex Cap Screw, 5/16-18 x /P Shoulder Screw, 3/ S Hex Flange Bearing S Snap Flange Bearing Lift Cable, A 1 /P Lift Handle Roller Pulley A 1 S Arm Lift A 1 S Deck Stabilizer Bracket A 1 /P Carriage Bolt, 5/16 x /P AB Screw, 5/16-12 x Self-tapping Screw, 1/4-15 x Lift Lever Cover Cover w/ Cup Holder /P Flat Washer,.349 x 1.0 x S Lift Adjustment Bracket Fender S Seat Mounting Bracket /P Screw, #10-16 x S Hex Flange Lock Nut, 1/ A 1 /P Seat Adjuster Grip Spacer Compression Spring,.41 x S Spring Washer,.265 x.562 x /P Flat Washer,.344 x.62 x A 1 S Shoulder Screw,.340 x.285,1/ Shoulder Screw,.50 x.50, 3/ Seat Stop S Seat Pivot Bracket Seat Adjustment Lever Seat Adjustment Selector S High Back Seat, Black RH Foot Pad LH Foot Pad

6 14AZ809H063 GTX2446 (2003) Page 6 of 26 Deck Lift & Hanger Assembly / Seat/Fender Assembly /P Foot Pad Clips S Cotter Pin A 1 S LH Seat Lift Bracket 17239A 1 S RH Seat Lift Bracket /P Phillips Pan Screw, 1/4-20 x /P U-type Speed Nut, 1/ S Shift Lever Cover S Shoulder Screw,.437 x RH Fender Flare LH Fender Flare 61 1 Fender Clips Not Used (Use Carriage Bolt) S Carriage Bolt 1/4-20 x 1.0" Lg S Hex Nut 1/4-20 Thd.

7 14AZ809H063 GTX2446 (2003) Page 7 of 26 Drive Wheels & Rear Frame

8 14AZ809H063 GTX2446 (2003) Page 8 of 26 Drive Wheels & Rear Frame S Variable-speed Bracket Assembly S Two-speed Transmission Assembly A 1 S Shfter Knob Shift Lever Variable-speed Pulley Assembly S Transmission Pulley, Double-Idler Bracket /P Hex Cap Screw, 5/16-18 x /P Self Tapping Screw, #8-18 x /P Hex Cap Screw, 3/8-16 x /P Hex Cap Screw, 5/16-18 x Self-tapping Screw, 1/4-20 x /P AB Screw, 5/16-12 x /P Hex Cap Screw, 3/8-16 x S Ferrule, 5/16 x.312 Dia S Hex Jam Nut, 3/ S Hex Flange Nut, 7/ S Flange Lock Nut, 3/ /P Hex Nut, 3/ A 1 /P Flange Lock Nut, 5/ S Hex Jam Nut, 3/ S Cotter Pin S Ball Joint, 3/ A 1 /P LD Screw 5/16-18 x /P TT Screw 5/16-18 x S Extension Spring,.62 Dia. x S Extension Spring,.59 OD x /P Bell Washer,.401 x.870 x S Lock Washer, 3/ S Flat Washer, 5/ S Pulley Hub, 1/2 Spline Flat Washer,.44 x.75 x Flat Washer,.407 x.812 x S Shoulder Screw,.625 Dia. x Brake Rod A 1 /P Belt Guard Idler Adjustment Rod, 3/ B 1 /P Shoulder Spacer,.380 ID S Variable-speed Belt S Drive Belt A 1 S Flat Idler, 2.75 OD B 1 Transmission Torque Bracket S Idler Bracket B 1 S Brake Control Shaft Assembly S Speed Control Shaft Assembly Drive Pedal Assembly Self Tapping Screw, 5/16-18 x /P Ferrule, 1/ Pin, 3/8-16 x S Cotter Pin Compression Spring,.34 OD x Extension Spring,.5 OD x Drive Pedal Pad

9 14AZ809H063 GTX2446 (2003) Page 9 of 26 Drive Wheels & Rear Frame S Brake Pedal Pad S Flat Washer,.281 x.5 x /P Flat Washer,.64 x 1.24 x /P Flat Washer,.344 x.062 x S Shoulder Screw,.437 x S Hex Flange Bearing B 1 /P Split Hex Flange Bearing Cruise Control Rod Brake Lock Control Rod Cruise Latch B 1 /P Spacer, 5/16 x F 1 S Steering Support Bracket S Drive Lockout Bracket Brake Pedal S Flat Washer,.344 x.750 x Axle Bracket A 1 Lower Frame Assembly Extension Spring,.5 OD x S Hub Cap /P Lug Nut, 7/ Wheel Assembly Complete, 23 x 9.5 x S Rim Only Not shown S Air Valve Not shown /P Tire Only, Square Shoulder Not shown A 1 /P Spacer,.372 x.26 x S Jam Nut, 3/ S Flat Washer,.78 x 1.59 x B 1 /P TT Screw, 5/16-18 x Transmission Belt Guard Rod /P Self Tapping Screw,1/4-20 x A 1 /P Engine Pulley, 3.56"

10 14AZ809H063 GTX2446 (2003) Page 10 of 26 Frame/Wheels, Front/Axle/Steering Assembly

11 14AZ809H063 GTX2446 (2003) Page 11 of 26 Frame/Wheels, Front/Axle/Steering Assembly A 1 /P Self-tapping Screw, 5/16-18 x A 1 /P Self-tapping Screw, x B 1 S RH Pivot Support Bracket A 1 S LH Pivot Support Bracket Pivot Bar Bracket /P Hex Cap Screw, 3/8-16 x 1 (Grade 5) RH Drag Link A 1 /P LH Drag Link S Jam Nut, 7/16-20 (Grade 2) /P Hex Nut, 3/8-24 (Grade 2) S Flange Lock Nut, 3/ /P Flange Lock Nut, 7/ A 1 /P Flange Lock Nut, 5/ D 1 S Steering Gear, 11/90 Ratio Steering Pinion Gear A 1 S Ball Joint, 7/ S Lock Washer, 3/ /P Flat Washer,.51 x 1.12 x A 1 /P Steering Shaft,.625 OD x S Plastic Bushing,.38 ID S Hex Flange Bearing, 5/ B 1 /P Shoulder Spacer,.38 ID Steering Wheel, Soft Grip, Three Spoke Steering Wheel Cap, Round S LH Axle Assembly,.75 Diameter S RH Axle Assembly,.75 Diameter B 1 S Cast Iron Pivot Bar w/ Fittings, S Flange Lock Nut, 3/ /P Cotter Pin /P Push Cap, /P Bell Washer,.34 x S Flat Washer,.78 x 1.59 x /P Flat Washer,.635 x x S Shoulder Screw,.5 x 2.2, 3/8-16? /P Hex Bolt, 5/16-18 X Wheel Assembly Complete, 16 x 6.5 x S Rim Only w/ Plastic Bearing S Air Valve (Not Shown) /P Tire Only, Square Shoulder Hub Cap E 1 S Steering Support Bracket /P Shoulder Screw, 3/ /P Bell Washer,.39 x 1.13 x Hex Bolt 3/8-16 x 1.0 Special 43 1 UNKNOWN

12 14AZ809H063 GTX2446 (2003) Page 12 of 26 Hood Style 9

13 14AZ809H063 GTX2446 (2003) Page 13 of 26 Hood Style S Grill Support Bracket (9-style) /P Self-tapping Screw, 1/4-20 x /P Hex Cap Screw, 5/16-18 x /P Phillips Pan Screw, 1/4-20 x /P Truss Phillips Screw, 1/4-20 x S Ignition Switch /P Clamp, 9/ /P Self-tapping Screw, 1/4-20 x /P U-type Speed Nut, 1/ /P Bell Washer,.265 x.75 x S Systems Indicator Monitor? A 1 /P Hex Nut, 5/ A 1 S Grille (9-style) /P Trim Strip, Cable Tie, 3/16 x.05 x S Choke Knob/Cable S Hood (9-style) RH Side Panel LH Side Panel S Headlight Lens /P Hood Hinge Rod S Headlight Assembly /P AB Screw, 5/16-12 x S Fuel Cap Fuel Tank, 3 gallon S Ignition Key w/ plastic cover S Ignition Key w/o plastic cover Self-tapping Screw, 1/4-15 x /P Truss Phillips Screw, #8-32 x /P Hex Nut, # Throttle Control Knob C 1 S Dash Panel, 8/9-style, Electric PTO S Cruise Control Button S Parking Brake Button S Flat Washer, 9/32 x 1/2 x 1/ Brake/Cruise Pivot Rod C 1 S Dash Support Tube S Hex Nut, 5/ S Hood Plenum? /P Ratchet Clip S Lock Washer, 5/ Speed Nut, /P Flat Washer,.349 x 1.0 x /P TT Screw, 5/16-18 x S Electric PTO Switch S Clevis Pin,.50 x S Bumper Assembly S Internal Cotter Pin B 1 /P TT Screw 5/16-18 x S Seal: Panel S Tank Support Rod Cargo Net Ratchet Clip

14 14AZ809H063 GTX2446 (2003) Page 14 of 26 Hood Style A 1 S Headlight Wire Harness Tractor Wire Harness

15 14AZ809H063 GTX2446 (2003) Page 15 of 26 Muffler/Engine Accessories

16 14AZ809H063 GTX2446 (2003) Page 16 of 26 Muffler/Engine Accessories /P Self-tapping Screw, #8-18 x /P Self-tapping Screw, 1/4-20 x /P AB Screw, 5/16-12 x Screw, #10-32 x A 1 /P Socket Cap Screw, 5/16-18 x /P Self-tapping Screw, 3/8-16 x S Hex Nut, 3/ Exhaust Gasket /P Hose Clamp S Lock Washer, 5/ S Flat Washer B /P Casing Clamp Fuel Line Hose S Muffler Deflector S Muffler, Twin Inlet S RH Exhaust Pipe S LH Exhaust Pipe S Oil Drain Valve S Oil Drain Hose Oil Drain Cap B 1 S Muffler Heat Shield C 1 /P Engine Heat Shield S Foam (fits over fuel line) S Throttle Cable

17 14AZ809H063 GTX2446 (2003) Page 17 of 26 PTO Drive, Battery, Frame Components

18 14AZ809H063 GTX2446 (2003) Page 18 of 26 PTO Drive, Battery, Frame Components E 1 S Steering Support Bracket S PTO Belt 3A S Elec. PTO Clutch (Mod. Z809H) 3B C 1 S Elec. PTO Clutch (Mod. Z809K) Replaces , Also requires Flat Washer in this application. 3B Washer, Flat, x 1.62 x.095 use with C 4A S PTO Clutch Anti-rot. Brakt. (Model Z809H) 4B S PTO Clutch Anti-rot. Brakt. (Model Z809K) /P Hex Cap Screw, 3/8-16 x /P Hex Head Washer Screw, 5/16-18 x S Flange Lock Nut, 3/ Extension Spring,.62 x A 1 /P Flange Lock Nut, 5/ /P Hex Cap Screw, 5/16-18 x S Hex Nut, 5/ S Idler Bracket Assembly S Shoulder Screw, 1/2 x /P Hex Cap Screw, 3/8-16 x /P Hex Cap Screw, 5/16-18 x S Shoulder Spacer, 1.38 x.445 x S Lock Washer, 7/ S Hex Cap Screw, 7/16-20 x S 12-volt Battery, 270 CCA /P Hex Cap Screw, 1/4-20 x /P Hex Sems Nut, 1/ /P Wing Nut, 1/ S Solenoid, 12-Volt, 100 Amp /P Self Tapping Screw, 1/4-20 x S Lock Washer, 1/ A 1 /P Hitch Plate B 1 /P Spacer, 3/8 x B 1 S Idler Pulley, Battery Tray /P Flange Lock Nut, 7/ B 1 Deck Stop A 1 /P Self Tapping Screw, 5/16-18 x S Compression Spring, 1.28 x Battery Strap Shoulder Screw,.625 x.5, 7/ Bell Washer,.45 x 1.0 x Shoulder Screw, 1/4-20,.25 x /P Flat Washer,.45 x 1.25 x S Harness Assembly, Electric PTO Clutch Axle Bracket /P Hex Nut 1/ S Lock Washer /P TT Screw 5/16-18 x /P TT Screw 1/4-20 x A 1 S Switch Switch Plate

19 14AZ809H063 GTX2446 (2003) Page 19 of 26 PTO Drive, Battery, Frame Components S AB Screw #10-16 x C 1 Lower Frame Assembly

20 14AZ809H063 GTX2446 (2003) Page 20 of 26 Transmission

21 14AZ809H063 GTX2446 (2003) Page 21 of 26 Transmission Reverse Collar Assembly Hi-Lo Collar Assembly A 1 Shift Fork Assembly Detent Block Assembly Output Bearing Block Assembly Output Seal Bearing Block Assembly Inboard Sealed Axle Block Assembly Inboard Sealed Axle Block Assembly S Wheel Hub Assembly S Differential Axle Assembly A 1 S Upper Housing A 1 /P Axle Bearing Block Assembly S Brake Assembly /P Self-tapping Screw, 1/4-20 x /P Self-tapping Screw, 1/4-20 x A 1 /P Drive Shaft Output Shaft /P Nut, 3/ S 9-tooth Sprocket S 16-tooth Sprocket S 22-link Chain, S External Snap Ring S Brake Pad S 41-tooth Bevel Gear S 20-tooth Spur Gear tooth Spur Gear tooth Spur Gear tooth Spur Gear Inner Axle Bearing Block Shifter Insert Shifter Cover Shifter Bearing Block Lower Housing Lockout Plate S Flat Washer, 5/8 x A 1 Flat Washer, 1.01 x 1.86 x Input Shaft /P Shift Lever? A 1 Spacer, 1.13 x 1.38 x Disc Brake S Retaining Ring, S 13-tooth Bevel Gear S Flat Washer S Flat Washer, 5/8 x 1.0 x.030 Use applicable flat washer (12a, 12b or 12c) in this application allowing proper end-play as instructed in Troy-Bilt's Service Manual S Flat Washer, 5/8 x 1.0 x.040 Use applicable flat washer (12a, 12b or 12c) in this application allowing proper end-play as instructed in Troy-Bilt's Service Manual.

22 14AZ809H063 GTX2446 (2003) Page 22 of 26 Transmission S Falt Washer, 5/8 x 1.0 x.020 Use applicable flat washer (12a, 12b or 12c) in this application allowing proper end-play as instructed in Troy-Bilt's Service Manual S Needle Bearing /P Needle Bearing S E-ring, S Transmission Assembly Complete

23 14AZ809H063 GTX2446 (2003) Page 23 of 26 Transmission A

24 14AZ809H063 GTX2446 (2003) Page 24 of 26 Transmission A Reverse Collar Assembly Hi-Lo Collar Assembly S Shift Fork Assembly /P Flat Washer, 1.01" x 1.56" x.060" S Shifter Cover S Flat Washer /P Lock Bolt, 3/8"-16 x 0.75" Ball Bearing Wheel Hub Assembly, Double D Differential Axle Assembly S Upper Housing Assembly Flanged Bearing S Brake Assembly Flanged Bearing /P Self Tapping Screw, 1/4"-20 x 1.00" A 1 /P Drive Shaft Output Shaft F Flat Washer, 1.12" x 1.75" x.03" S 9-Tooth Sprocket S 16-Tooth Sprocket S 22 Link Chain,.625 P S External Snp Ring S Brake Pad A 1 S 41-Tooth Bevel Gear A 1 S 20-Tooth Spur Gear Tooth Spur Gear Tooth Spur Gear Tooth Spur Gear A 1 S Dowel Pin Shifter Insert Spacer S Spherical Bearing, 1.00" S Lower Housing Lockout Plate S Flat Washer,.656" x 1.25" x.02" S Oil Seal, 1.00" Shaft x 1.499" Bore Input Shaft S Shift Lever S E-Ring,.75" Disc Brake S Retaining Ring,.56" Dia. Shaft A 1 /P 13-Tooth Bevel Gear S Flat Washer, S/F Flat Washer, 5/8" x 1.0" x.030" S/F Flat Washer, 5/8" x 1.0" x.040" S/F Flat Washer, 5/8" x 1.0" x 020" F Flat Washer, 5/8" x 1.0" x.035" S/F Flat Washer, 5/8" x 1.0" x.025" S Needle Bearing

25 14AZ809H063 GTX2446 (2003) Page 25 of 26 Variable Speed Pulley

26 14AZ809H063 GTX2446 (2003) Page 26 of 26 Variable Speed Pulley /P AB SCREW: 5/16-12 x 0.75 (Self-Tap) VARIABLE SPEED BRACKET /P LOCK BOLT, 5/16"-24 x 0.75" /P HEX BOLT, 1/4"-20 x 0.75" S FLANGED LOCK NUT /P BEARING CUP /P FLAT WASHER S BALL BEARING S VARIABLE SPEED PULLEY