TS 640 (98MTA-1998) Page 1 of 58 BILGE PUMP ASSEMBLY

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1 1998 TS 640 (98MTA-1998) Page 1 of 58 BILGE PUMP ASSEMBLY

2 1998 TS 640 (98MTA-1998) Page 2 of 58 BILGE PUMP ASSEMBLY Ref # Part Number Qty S/P/F Description Fitting, Outlet - Bilge Seal, Fitting S Nut, Fitting Clamp, Hose Hose, Bilge Plug, Drain S Pump, Bilge Clamp Mount, Bilge Pump O-Ring Nut, Lock Retainer, Drain Plug Valve, Check

3 1998 TS 640 (98MTA-1998) Page 3 of 58 CARBURETOR

4 1998 TS 640 (98MTA-1998) Page 4 of 58 CARBURETOR Ref # Part Number Qty S/P/F Description Complete Assembly Carburetor Rebuild Kit Screw Cover Diaphragm Assembly Screw, Machine /P Arm /P Spring Screw, Machine Plate Needle Valve Assembly F Mixing Body Pin Screw, Machine Block, Metering Gasket Main Jet Pilot Jet Seal Washer Spring Adjuster Nut /P O-Ring Screw w/washer Main Jet, Fixed Washer O-Ring Filter S-Gasket /P Diaphragm, Damper Screw, Adjustment Gasket Spring F Grommet F Valve Body Assembly, Diaphragm O-Ring Diaphragm, Pump Cover, Pump

5 1998 TS 640 (98MTA-1998) Page 5 of 58 COOLING INTAKE LINE

6 1998 TS 640 (98MTA-1998) Page 6 of 58 COOLING INTAKE LINE Ref # Part Number Qty S/P/F Description /P Hose /P Hose, Water Clamp Clamp Coupler Gasket Washer Nut Fitting, Hull Screen Fitting, Elbow

7 1998 TS 640 (98MTA-1998) Page 7 of 58 CRANKCASE ASSEMBLY

8 1998 TS 640 (98MTA-1998) Page 8 of 58 CRANKCASE ASSEMBLY Ref # Part Number Qty S/P/F Description Crankcase Assembly (inc. 2-5) (640) /P Screw, Cap /P Screw, Cap /P Screw, Cap /P Pin Bladder, Magneto Case Bushing, Pinion Shaft Clamp (640) /P Hose, Vacuum Clamp, Hose

9 1998 TS 640 (98MTA-1998) Page 9 of 58 CRANKSHAFT

10 1998 TS 640 (98MTA-1998) Page 10 of 58 CRANKSHAFT Ref # Part Number Qty S/P/F Description /P Piston, Standard Piston, Optional ( in.) Piston, Optional ( in.) /P Ring Set, Standard Ring Set, Optional ( in.) Ring Set, Optional ( in.) Pin /P Bearing /P Ring, Snap /P Crankshaft Assembly (inc. 7-20) Connecting Rod S Crank Pin Crankshaft, Right Crankshaft, Center Wheel Crankshaft, Left Balancer Race, Center /P Ring, Center Washer Bearing /P Bearing Bearing S Screw, Machine Spacer, Crankshaft Seal, Oil - Right Seal, Oil - Left Seal, Oil - Center C-Ring

11 1998 TS 640 (98MTA-1998) Page 11 of 58 CYLINDER ASSEMBLY

12 1998 TS 640 (98MTA-1998) Page 12 of 58 CYLINDER ASSEMBLY Ref # Part Number Qty S/P/F Description Screw, Cap Hook Spark Plug (BR9EYA) /P Head, Cylinder /P Gasket, Cylinder Head /P Nut /P Washer, Lock Washer /P Plug /P Cylinder /P Clamp Fitting, Straight Gasket, Cylinder /P Stud Nut Stud Screw, Cap Zinc, Anode (inc. 17) Screw, Cap Cap, Thermostat Clamp, Hose Gasket, Thermostat Outlet, Water Seal, Outlet /P Nut, Outlet Hose, Water Pin

13 1998 TS 640 (98MTA-1998) Page 13 of 58 DECAL AND FOOTPAD ASSEMBLY

14 1998 TS 640 (98MTA-1998) Page 14 of 58 DECAL AND FOOTPAD ASSEMBLY Ref # Part Number Qty S/P/F Description Decal, Deck- Starboard (640) Decal, Deck - Port (640) S Clip, Retainer (640) Decal, Hull - Starboard - "Tigershark" (640) Decal, Hull - Port - "Tigershark" (640) Clip, Retainer Decal, Side - Starboard (640) Decal, Side - Port (640) Foam, Deck - Left Decal, Regulation Decal, Caution - Uprighting Decal, USCG Exemption Decal, Common Sense Decal, Console (640) Decal, Oil Filler Decal, Warning - Gas Vapors Decal, Instrument Panel (640) Foam, Deck - Right Decal, Warning - Fuel (640) Decal, Gauge Lens Lens, Gauge - Oil Level Pad, Foot - Rear (640) Insert, Brass Decal, Crest (640)

15 1998 TS 640 (98MTA-1998) Page 15 of 58 ELECTRICAL MODULE AND BATTERY

16 1998 TS 640 (98MTA-1998) Page 16 of 58 ELECTRICAL MODULE AND BATTERY Ref # Part Number Qty S/P/F Description /P Regulator Assembly (inc. 2) S Screw, Regulator (640) Washer, Regulator S Unit, CDI (640) Screw, Cap (640) Case /P Cover /P Cover /P Packing Vent, Thru Hull - w/hood Holder Holder Screw, Cap (640) Screw, Cap S/P Sensor - Assembly (inc. 16) Supporter Screw, Machine Clamp Pad, Battery (640) /P Base, Regulator Nut, Lock Washer Valve, Check Clamp /P Hose, Battery Vent Cover, Battery /P Tie-Down Cap, Battery S Battery (inc. 28) Clamp, Hose - Battery Clamp

17 1998 TS 640 (98MTA-1998) Page 17 of 58 ENGINE AND RELATED ASSEMBLY

18 1998 TS 640 (98MTA-1998) Page 18 of 58 ENGINE AND RELATED ASSEMBLY Ref # Part Number Qty S/P/F Description S Engine Damper, Engine Nut /P Shim, Engine Mount in Shim, Engine Mount in /P Shim mm /P Shim mm Washer /P Screw, Cap Screw, Cap Washer, Lock Washer S Plate, Engine Mount Washer Coupler, Engine Housing, Seal - Assembly (inc , 20, & 26) Bearing S Seal S Housing/Bearing - Floating Fitting, Grease Clamp /P Hose, Coupler Washer, Lock Clamp, Hose S Guard, Coupler - Assembly (inc. 24) Decal, Warning Isolater, Clamp Plate, Spacer Washer Clamp, Shrink

19 1998 TS 640 (98MTA-1998) Page 19 of 58 EXHAUST ASSEMBLY

20 1998 TS 640 (98MTA-1998) Page 20 of 58 EXHAUST ASSEMBLY Ref # Part Number Qty S/P/F Description /P Hose, By-Pass Clamp /P Screw, Cap Plug Gasket Pipe, Exhaust Screw, Cap /P Gasket, Exhaust Pipe /P Gasket, Exhaust Joint /P Gasket, Exhaust Manifold /P Manifold, Exhaust /P Screw, Cap Expansion Chamber Washer Screw, Cap Clamp, Hose Clamp, Hose Hose, Exhaust - In Clamp, Hose Gasket, Exhaust - Foam /P Outlet, Exhaust Hose, Exhaust - Out Muffler Tie-Down Nut, Exhaust Outlet Washer, Lock Screw, Cap Bracket Flap Plate, Backing Rivet

21 1998 TS 640 (98MTA-1998) Page 21 of 58 GAS TANK ASSEMBLY

22 1998 TS 640 (98MTA-1998) Page 22 of 58 GAS TANK ASSEMBLY Ref # Part Number Qty S/P/F Description Tank, Fuel-Assembly (inc. 2,11,14,20,&27) (640) Outlet, Fuel Tank Screw, Machine S/P Cap S Neck, Filler Seal, Filler Neck Nut, Filler Neck Clamp, Hose /P Hose - 25 ft Pad, Fuel Tank Tube, Drop - Reserve Plate, Fuel Reserve Clamp Tube, Drop - Main Knob, Fuel Clamp, Hose Hose, Filler /P Filter, Fuel /P Tiedown S Fitting, Elbow T-Connection /P Tie, Cable Valve, Check Vent, Fuel Nut Valve, Fuel Reserve Washer

23 1998 TS 640 (98MTA-1998) Page 23 of 58 HANDLEBAR ASSEMBLY

24 1998 TS 640 (98MTA-1998) Page 24 of 58 HANDLEBAR ASSEMBLY Ref # Part Number Qty S/P/F Description S Grip, Handlebar Throttle, Assembly (inc. 3-8) Lever, Throttle Pin, Throttle Lever Housing, Throttle Washer C-Clip Screw, Machine Screw, Cap Cap, Steering Adjuster Handlebar Cable, Throttle Nut, Lock /P Tie, Cable Switch, Start/Stop/Tether/Bilge F Screw, Machine

25 1998 TS 640 (98MTA-1998) Page 25 of 58 HATCH COVER AND STORAGE TRAY

26 1998 TS 640 (98MTA-1998) Page 26 of 58 HATCH COVER AND STORAGE TRAY Ref # Part Number Qty S/P/F Description Latch, Hatch Cover Cover, Hatch (640) Washer Screw, Cap /P Seal, Hatch Rivet Tiedown, Tool Kit Tube, Fire Extinguisher Kit, Tool /P Tray, Storage Hose, Air Intake Washer, Lock Decal, Storage Tray Washer, Lock Screw, Self-Tapping Fitting Gasket Nut

27 1998 TS 640 (98MTA-1998) Page 27 of 58 HULL AND RELATED PARTS ASSEMBLY

28 1998 TS 640 (98MTA-1998) Page 28 of 58 HULL AND RELATED PARTS ASSEMBLY Ref # Part Number Qty S/P/F Description Hull/Deck - Assembly (640) /P Screw, Cap Washer Hinge, Hatch Plate, Backing - Hinge Nut, Lock Bushing, Boweye /P Nose, Cone (640) /P Nut, Boweye Bushing Rivet Strike, Hatch Latch Insert, Brass Washer Washer /P Nut, Lock /P Boweye Strap, Reinforcement Washer, Sealing Washer Nut, Lock S Rail, Rub - Starboard (640) Rail, Rub - Port (640) Rivet Nut Plate, Ride /P Clip (640) Sponson - Starboard Sponson - Port Washer, Snap Cap S Cover, Snap Cap Screw, Cap /P Cover, Rub Rail (640) Washer, Lock Handle, Grab (640) Screw, Machine /P U-Bolt Plate, Backing - Eyehook Gasket, Eyehook Nut, Lock Insert, Brass Washer, Backup

29 1998 TS 640 (98MTA-1998) Page 29 of 58 IGNITION COIL

30 1998 TS 640 (98MTA-1998) Page 30 of 58 IGNITION COIL Ref # Part Number Qty S/P/F Description Coil Assembly, Ignition Screw, Cap (640) /P Washer /P Grommet /P Protector, Lead Wire Clip S Cap Assembly, Spark Plug Tie, Cable

31 1998 TS 640 (98MTA-1998) Page 31 of 58 IMPELLER DRIVE ASSEMBLY

32 1998 TS 640 (98MTA-1998) Page 32 of 58 IMPELLER DRIVE ASSEMBLY Ref # Part Number Qty S/P/F Description Anode, Zinc Washer, Lock Nut, Lock Screw, Machine Washer Grommet, Seal Driveshaft /P Bumper, Driveshaft Venturi S Shaft, Rear - Impeller Spacer, Impeller Spacer, Bearing O-Ring (640) Gasket, Pump Washer, Lock Washer Nozzle, Steering /P Washer /P Impeller (640) Endcap, Stator (640) Stator (640) Nut, Lock S Grate, Inlet Washer Wear Ring Washer, Lock S Seal Washer Bearing, Stator O-Ring O-Ring Screw, Cap Stud Screw, Cap Screw, Cap Screw, Machine Screw, Cap O-Ring /P Bushing

33 1998 TS 640 (98MTA-1998) Page 33 of 58 INSTRUMENT ASSEMBLY

34 1998 TS 640 (98MTA-1998) Page 34 of 58 INSTRUMENT ASSEMBLY Ref # Part Number Qty S/P/F Description Nut Speedometer Backclamp, Speedometer Washer, Star Clamp /P Hose Nut, Pitot Seal, Pitot S Pitot Gauge, Fuel Backclamp, Fuel Gauge/Trim Gauge

35 1998 TS 640 (98MTA-1998) Page 35 of 58 INTAKE ASSEMBLY

36 1998 TS 640 (98MTA-1998) Page 36 of 58 INTAKE ASSEMBLY Ref # Part Number Qty S/P/F Description Screw, Cap Cover, Sound Attenuator Washer Base, Sound Attenuator /P Screw, Cap Gasket, Sound Attenuator Carburetor /P Screw, Cap Washer, Lock Washer Tie, Cable Washer, Lock Fitting, Injection - Oil /P Screw, Cap Manifold, Intake S Gasket, Reed Valve S Reed Valve Assembly (inc ) Valve, Reed Screw, Cap Stopper, Reed Valve /P Bolt, Stud Nut /P Nut Nut /P Cable, Choke Gasket, Intake /P Brace, Sound Attenuator Washer, Lock Screw, Cap Plug Washer

37 1998 TS 640 (98MTA-1998) Page 37 of 58 MAGNETO

38 1998 TS 640 (98MTA-1998) Page 38 of 58 MAGNETO Ref # Part Number Qty S/P/F Description /P Stator /P Grommet S/P Screw, Cap S Screw, Cap Holder /P Clamp Clamp (640) /P Key /P Flywheel S Screw, Cap Washer S/P Washer, Lock Holder, Grommet Grommet

39 1998 TS 640 (98MTA-1998) Page 39 of 58 MAGNETO CASE

40 1998 TS 640 (98MTA-1998) Page 40 of 58 MAGNETO CASE Ref # Part Number Qty S/P/F Description /P Case, Magneto O-Ring /P Screw, Cap Pin Plug

41 1998 TS 640 (98MTA-1998) Page 41 of 58 OIL PUMP

42 1998 TS 640 (98MTA-1998) Page 42 of 58 OIL PUMP Ref # Part Number Qty S/P/F Description /P Oil Pump Assembly O-Ring /P Hose Clamp Screw, Cap Screw, Cap

43 1998 TS 640 (98MTA-1998) Page 43 of 58 OIL TANK ASSEMBLY

44 1998 TS 640 (98MTA-1998) Page 44 of 58 OIL TANK ASSEMBLY Ref # Part Number Qty S/P/F Description Clamp, Hose Cap S Neck, Filler Seal, Filler Neck Nut, Filler Neck Hose, Filler Clamp, Hose Union, Coupler Hose, Oil Clamp, Hose /P Hose /P Filter, Fuel Clamp, Hose Outlet, Tank Tank, Oil (640) Clamp S Tie-Down Assembly Valve, Check /P Hose, Oil Line - 25 ft Fitting

45 1998 TS 640 (98MTA-1998) Page 45 of 58 RELATED ITEMS

46 1998 TS 640 (98MTA-1998) Page 46 of 58 RELATED ITEMS Ref # Part Number Qty S/P/F Description S Anchor Bag S Anchor w/float and Mooring Rope Battery Charger Kit /P Beach Dolly Bilge Cleaner S Cover, Premium S Fire Extinguisher Flush Kit Fold-Up Sharkstand Grease Gun Kit Grips, Handlebar - Purple Grips, Handlebar - Teal Grips, Handlebar - Yellow /P Handlebar Bag - Red/Purple Hourmeter Horn Kit Lanyard - Black Lanyard - Purple /P Lanyard - Red Lanyard - Yellow Lift Harness Manual, Operator's Manual, Illustrated Parts Manual, Service Mirror Kit - Sea Green Mirror Kit - White Mooring Rope - Black Mooring Rope - Dark Blue Mooring Rope - Lavender S Mooring Rope - Purple Mooring Rope - Red Mooring Rope - Silver Mooring Rope - Teal /P Nylon Rope - Purple Paint, Touch-Up - White Plug Caddy - Purple Plug Caddy - Rivet-On Registration Letters - Yellow/Purple Sport Compass Start/Stop Switch Lock Stortech Plugs Tigershark Cleaner Tigershark Wax Tool Kit Waterproof Bag Waterproof Storage Case Footpad Kit Registration Letters - Purple/Teal PWC Lift Hydro Trailer

47 1998 TS 640 (98MTA-1998) Page 47 of 58 SEAT ASSEMBLY

48 1998 TS 640 (98MTA-1998) Page 48 of 58 SEAT ASSEMBLY Ref # Part Number Qty S/P/F Description Complete Seat Assembly (640) Strap, Seat (640) Cover, Seat w/silkscreen (640) Foam, Seat Base, Seat Seal, Seat Base Catch, Seat Staple Nut Washer, Lock Screw, Cap F U-Bolt, Seat F Nut /P/F Washer F Nut, Lock F Nut, Lock Washer Screw, Machine F Clip, Retaining F Hose, Air Exhaust F Plate, Backing F Washer Lever, Release - Seat Latch /P Latch Housing Assembly - Seat F Seal, Vent - Seat-Base Clip, Retaining F Washer F Nut Screw, Cap /P/F Stud, Latch - Seat F Washer, Rubber Spacer, Seat Latch F Vent, Seat - Assembly (inc. 18, 19, 24, & 33) F Vent, Seatbase

49 1998 TS 640 (98MTA-1998) Page 49 of 58 SENSOR ASSEMBLY

50 1998 TS 640 (98MTA-1998) Page 50 of 58 SENSOR ASSEMBLY Ref # Part Number Qty S/P/F Description /P Relay - Assembly S Protector, Circuit Charge Cap, Circuit Protector /P Protector, Circuit Load /P Holder, Circuit Protector Screw, Cap

51 1998 TS 640 (98MTA-1998) Page 51 of 58 STARTER MOTOR

52 1998 TS 640 (98MTA-1998) Page 52 of 58 STARTER MOTOR Ref # Part Number Qty S/P/F Description /P Starter Motor Assembly (inc. 2-11) /P Terminal Set, Brush (inc. 3) O-Ring /P Holder Set, Brush (inc. 5) Spring, Brush /P Front Bracket Assembly (inc. 7) /P O-Ring Washer Set S O-Ring Armature Screw, Cap /P Pinion Assembly Screw, Cap Nut Washer /P Relay Bracket Screw, Cap S Tube /P Washer Washer /P Washer

53 1998 TS 640 (98MTA-1998) Page 53 of 58 STEERING POST ASSEMBLY

54 1998 TS 640 (98MTA-1998) Page 54 of 58 STEERING POST ASSEMBLY Ref # Part Number Qty S/P/F Description Screw, Machine Housing, Steering Nut, Lock Bearing, Flange Seal Post, Steering /P Foam, Neoprene Tape Arm, Steering /P Screw, Cap Screw, Cap Bracket, Steering Cable Gasket, Cable - Foam Screw, Cap Spacer Nut Nut End, Steering Cable Nut Cable, Steering Cover, Thread Cap - Steering Cable Seal, Rod Washer Nut Nut, Lock End, Steering Cable Nut, Flange Washer Washer, Wave

55 1998 TS 640 (98MTA-1998) Page 55 of 58 WATER FILTER ASSEMBLY

56 1998 TS 640 (98MTA-1998) Page 56 of 58 WATER FILTER ASSEMBLY Ref # Part Number Qty S/P/F Description Screen Hose, Water - 25 ft Fitting, Elbow Clamp Fitting Filter, Water Assembly (inc. 7-9) Cover O-Ring Screen T-Connection /P Nut, Outlet Clamp, Hose Hose, Water Jet, Restrictor - Water Gasket, Foam Nut Clamp Outlet, Water Hose, Water - 25 ft Seal, Outlet

57 1998 TS 640 (98MTA-1998) Page 57 of 58 WIRING HARNESS

58 1998 TS 640 (98MTA-1998) Page 58 of 58 WIRING HARNESS Ref # Part Number Qty S/P/F Description Clamp Clamp Clamp Cable /P Cable /P Grommet Cable, Ground Harness, Wiring /P Grommet Fuse Holder (inc ) Clip, Retainer F Cover, Fuse Holder F Fuse, 3 AMP F Body, Fuse Holder

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