Amphenol Amphenol Tuchel Industrial GmbH C 16-3 C 16-L. Circular Connectors.
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1 Amphenol Amphenol Tuchel Industrial GmbH C - C -L Circular Connectors
2 Note from the CEO Ladies and Gentlemen, For over 75 years Amphenol has enjoyed success as the interconnection technology provider of choice to industry-leading companies around the world. One of our key strategic areas of focus has been and is the Industrial market. Our organization works with leading manufacturers across a wide range of applications - including Energy Generation & Distribution, Transportation, Heavy Equipment, Factory Automation, Wireless Outdoor, ChipCard Readers - enabling smarter, faster and better technologies to connect products to customer solutions. The Industrial market footprint of Amphenol covers over facilities in more than different European countries and more than 0 countries worldwide. Our successful expansion into new regions as well as new industrial applications is a direct reflection of our agile, entrepreneurial management team and our unwavering commitment to execute Amphenol s strategies for the benefit of our customers, shareholders and employees. Thank you for partnering with Amphenol. Our entire organization is at your service. R. Adam Norwitt President and CEO, Amphenol Corporation
3 Make use of the best Use our global resources Think global, act local! Independently from where you are in Europe, we offer you our global expertise and great variety of products and technologies. And in comfort with your personal contact. Our numerous European offices are your access to our global resources. OUR OFFICES IN EUROPE AND WORLDWIDE FRANCE CHINA AUSTRALIA SOUTH AFRICA GERMANY KOREA MEXICO INDIA UNITED KINGDOM TAIWAN USA ITALY
4 SECURITY, RELIABILITY AND COMFORTABLE SERVICE FROM ONE SOURCE.
5 More time for important things: benefit from our service and diversity Enjoy security, reliability and comfortable service from one source. offers one of the most individual and most diversified service programmes in the market exclusively for industrial customers. Access all possibilities of the Amphenol group through your personal expert adviser. WIDE PRODUCT RANGE EXCLUSIVENESS AND FLEXIBILITY Take advantage of a choice of Amphenol products. Our broad product portfolio offers individual solutions from more than 85 member companies in the global Amphenol group. One face to the customer: every inquiry is handled on an individual service level by your personal key account service partner. This ensures maximum transparency and best-in-class flexibility in the whole process. QUALITY INDIVIDUAL SOLUTIONS Interconnect systems need reliability, speed and flawless data transmission. We continuously test and guarantee the required standard in our products and also in our personal services. Your project requires an individual solution that is not available offthe-shelf? As your think tank and discussion partner we provide engineering support and solution-oriented development for your tailor-made Amphenol product. SPEED AND AVAILABILITY GLOBAL KEY ACCOUNT SERVICE Smart and intelligent processes are the secret behind our service programme. Flexible planning and distribution, perfect logistics and highest availability are our key factors for best customer service. Our key account service is your individual entrance to global know-how, products and services. More than 85 Amphenol companies around the world offer an extensive range of technologies and products. We offer access to our worldwide resources through one individual contact person. 5
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7 Content Page Serie C - Product description 8 Order information Approvals 9 Kodiersystem Technical data Derating curves View of connector style Shell size Male cable connectors 5 Female receptacles Female cable connectors Male receptacles 7 Accessories Shell size Male cable connectors 8 Female receptacles Female cable connectors 9 Male receptacles Accessories 0 Serie C - Special type + PE (Shell size ) Serie C -L Special type + PE (Shell size ) Crimp contacts pin Crimp contacts socket Part No. system for crimp contacts 5 Assembly instruction Technical Information 7 Remarks / Safety classification 0 Summary of Part Numbers 7
8 C - Product description When there are rough environmental conditions the series C- is in. The program includes a variety of housing types and a wide range of contact arrangements and contact technologies. Solutions up to 900V or 50A can be realized. The housing made of high performance composite material is extremely robust and allows a low weight of the connector. There are versions with the proven screw terminals for easy field installation and crimp versions for cost-effective machine processing. The bayonet quick release allows an easy and reliable handling of the connectors. More features and advantages of Serie C- Up to 0 contacts in one connector Hybrid inserts for combined power and signal wires Protection degree IP5 in mated position Wire gauge up to max. mm² / AWG Encoding without loss of contact position (on angular position of the insert) High-quality molded materials acc. UL9-V0 VDE, UL and CSA approvals 8
9 C - Product description Order information Approvals Order information Colour coding Upon request the coupling ring of the plugs and the housing of the receptacles can be delivered in the colour red, green, blue, yellow and grey. Polarization Depending on the contact arrangements the polarization of this connector series can be varied. The contact inserts can be mounted in alternate positions. The order number in the catalogue refers always to postition. The postition of the contact inserts can also be changed by the customer using a disassembly tool (see page 7 and 0) to remove the insert and remount it in the required position (see page ) Crimp version Order numbers do not include crimp contacts. Please order separately (page / ) Crimp tooling Ask for our catalogue Tools. Testhouse Approvals Approval No. VDE 9 UL ) E 09 CSA 89 In general approvals refer to representative versions of the connector series and the number of contacts 8,, 7 and + for shell size and 5,, and 9 for shell size. Test report upon request. ) Please refer to the Conditions of Acceptability. 9
10 C - Coding system Polarization Depending on the contact arrangements the polarization of this connector series can be varied. Please take care of the housing and contact insert characteristics. Shell size Shell size No of contacts No of coding possibil. Position No of contacts No of coding possibil. Position + PE 8 + PE + PE 7 + PE + + PE 7,,5,7,, 5, 7,,,, 5,, 7,,,, 5, 7,, 5, 7 + PE 5 + PE + PE + PE 9 + PE ,,,,, 7,,,, 5,, 7,,,, 5,, 7,,, 5,, 7 Coding point on the shell Coding point on the contact insert Pos. Pos. Pos. Pos. Pin contact insert termination side Pos. 5 Pos. Pos. 7 Pos. Pos. Pos. Pos. Socket contact insert termination side Pos. 5 Pos. Pos. 7 Disassembly of contact inserts with disassembly tool (see page 7 and 0) Pin or socket contact insert Lösewerkzeuge: shell size, see page 7 shell size, see page 0
11 -FRONT C - Technical data Shell size General Characteristics Standard Technical data Shell size Number of contacts + PE + PE 8 + PE + PE + + PE 7 + PE View on termination side of male contact insert Electrical Characteristics Rated voltage DIN EN 0- ) 750 V 900 V 00 V 0 V x 0 V, x V 0 V UL 977, CSA V x 50 V, x 50 V x 50 V, x V 50 V Rated impulse withstand voltage DIN EN 0- ) 000 V 8000 V 000 V x 000 V, x 800 V 000 V Pollution degree DIN EN 0- ) Installation (overvoltage) category DIN EN 0- ) III III III III III III Material group DIN EN 0- ) III II II II II II Current carrying capacity at +55 C DIN EN 05-5-, Test 5b A A A x A, x A x A, x A A UL 977, CSA. - - A x A, x A x A, x 5 A 5 A Insulation resistance DIN EN 05--, Test a 8 Ω Contact resistance DIN EN 05--, Test a 5 mω Climatic Characteristics Climatic category DIN EN / 5 / 5 Operating temperature -0 C C Mechanical Characteristics Degree of protection Insertion and withdrawal force Mechanical operation Materials Housing material Dielectric material Gasket material Contact plating Other Characteristics DIN EN 059 DIN EN 05--, test b IEC 05, test 9a IP 5 5 N 0 N 5 N 0 N 5 N N 500 mating cycles Polyamide. Polyamide. Neoprene silver plated / gold plated Termination technique crimp Wire gauge AWG.5-.0 mm mm mm mm mm mm 8-8 Flammability UL 9 VO Locking system Bajonett The stated technical values refer to the use as connector. If these components are used as plug and socket device a reduced current carrying capacity has to be considered. ) DIN EN 0- ^= VDE 0- ^= IEC 0-
12 C - Technical data Shell size General Characteristics Standard Technical data Shell size Number of contacts + PE 5 + PE + PE + PE 9 + PE View on termination side of male contact insert Electrical Characteristics Rated impulse withstand voltage DIN EN 0- ) 00 V 00 V x 500 V, 9 x 00 V 00 V 50 V UL 977, CSA V x 00 V, 9 x 50 V x 00 V, x 50 V 50 V Rated impulse withstand voltage DIN EN 0- ) 000 V 000 V x 000 V, 9 x 000 V 000 V 000 V Pollution degree DIN EN 0- ) Installation (overvoltage) category DIN EN 0- ) III III III III III Material group DIN EN 0- ) II II II II II Current carrying capacity at +55 C Insulation resistance Contact resistance Climatic Characteristics DIN EN 05-5-, Test 5b UL 977, CSA. DIN EN 05--, Test a DIN EN 05--, Test a A A x A, 9 x A x A, x A A - A x A, 9 x 5 A x A, x 5 A 5 A 8 Ω 5 mω Climatic category DIN EN / 0/ 5 0 / 0 / 5 0 / 5 / 5 Operating temperature -5 C...+0 C -0 C C (5 + PE: +0 C) Mechanical Characteristics Degree of protection Insertion and withdrawal force Mechanical operation Materials Housing material Dielectric material Gasket material Contact plating Other Characteristics DIN EN 059 DIN EN 05--, test b DIN EN 05-9-, test 9a IP 5 50 N 5 N 5 N 0 N 5 N 50 mating cycles 500 mating cycles Polyamide. Polyamide. Neoprene versilbert / vergoldet Termination technique screw crimp Wire gauge AWG mm - mm mm mm mm 8-8 Flammability UL 9 VO Locking system bayonet The stated technical values refer to the use as connector. If these components are used as plug and socket device a reduced current carrying capacity has to be considered. ) DIN EN 0- ^= VDE 0- ^= IEC 0-
13 C - Derating curves Shell size Current carrying capacity (A) Current carrying capacity (A) Shell size Current carrying capacity (A) Current carrying capacity (A) + PE Temperature ( C) all contacts ø,5 mm Pin mm - Socket mm Current carrying capacity (A) + PE a) 0 b) 5 c) d) Temperature ( C) all contacts ø,5 mm a) wire,0 mm c) wire,5 mm b) wire,5 mm d) wire 0,5 mm + + PE 0 8 a) 8 b) Temperature ( C) a) contacts Ø, mm, wire gauge,5 mm b) contacts Ø,5mm, wire gauge 0,5 mm 8 + PE 0 8 a) Temperature ( C) all contacts ø, mm a) wire gauge,5 mm 7 + PE a) Temperature ( C) all contacts ø,5 mm a) wire gauge 0,5 mm all contacts ø,5 mm all contacts ø,5 mm a) contacts Ø,5 mm, wire gauge,5 mm a) contacts loaded mm b) contacts loaded mm a) wire gauge,0 mm b) 9 contacts Ø, mm, wire gauge,5 mm c) contacts loaded,5mm b) wire gauge,5 mm + PE 9 + PE a) b) + PE a) 0 5 b) Temperature ( C) a) contacts Ø,5 mm, wire gauge,5 mm b) contacts Ø,5 mm, wire gauge 0,5 mm a) b) c) Current carrying capacity (A) + PE 5 + PE + PE Temperature ( C) Current carrying capacity (A) Current carrying capacity (A) a) 0 5 b) Temperature ( C) all contacts ø,5 mm Temperature ( C) Temperature ( C) a) contacts Ø, mm, wire gauge,5 mm b) contacts Ø,5mm, wire gauge 0,5 mm a) wire gauge 0,5 mm a) Current carrying capacity (A) Current carrying capacity (A) Current carrying capacity (A) a) 0 5 b) Temperature ( C)
14 C - View of connector style, Shell size und C - Special type, + PE see page C -L Special type, + PE see page Identification Figure Description Conn. Style Page Size Size Male cable connector Long version with internal cable clamp I 5 8 Short version, with clamping ring H 5 8 Right -angled, with clamping ring K 5 8 Female cable connector Long version with internal cable clamp E 9 Short version, with clamping ring D 9 Right-angled, with clamping ring F 9 Female receptacle Flange mounting, with mounted gasket G 8 Panel mounting with ring nut, with gasket N Male receptacle Flange mounting, with mounted gasket C 7 9
15 C - Shell size Male cable connectors I H K Description Male cable connector for crimp, contacts, style I, without contacts ) with internal cable clamp Drawing No. of cont. Contacts ) Part No. Cable outlet Ø - Ø - + PE.N C0 I00 00 C0 I PE.N C0 I C0 I PE x.n x.n C0 I0 00 C0 I PE x.n x.n C0 I05 00 C0 I PE.N C0 I07 00 C0 I07 00 Male cable connector for crimp contacts, style H, without contacts ) with clamping ring + PE 8 + PE Cable outlet Ø 8- Ø -.N C0 H00 00 C0 H00 00.N C0 H C0 H PE x C0 H0 00 C0 H0 00.N x.n PE x C0 H05 00 C0 H05 00.N x.n PE.N C0 H07 00 C0 H07 00 Male cable connector for crimp contacts, style K, without contacts ) with clamping ring + PE 8 + PE.N C0 K00 00 C0 K00 00.N C0 K C0 K PE x C0 K0 00 C0 K0 00.N x.n PE x C0 K05 00 C0 K05 00.N x.n PE.N C0 K07 00 C0 K07 00 ) Please order crimp contacts separately, see page /. ) Part No system for crimp contacts, see page 5. 5
16 C - Shell size Female receptacles +0, 0, (.89) SW7, (.07) G +0, Ø,8 +0, oder M,5 (.5) 8, 0, (.) Panel cutout +0, Ø, (.0) 0, 8, (.) N +0, 0, (.89) SW7, (.07) Panel cutout +0, Ø,8 +0, oder M,5 (.5) 8, (. Mounting hole Ø. without conception. Suitable sealing for fixing screws must be provided. Description Drawing No. of cont. Contacts ) Part No. Female receptacle for crimp + PE.N C0 G contacts, style G, 8 + PE.N C0 G without contacts ) + PE x.n C0 G0 000 x.n PE x.n C0 G x.n PE.N C0 G Female receptacle for crimp + PE.N C0 N00 00 contacts, style N, 8 + PE.N C0 N without contacts ) + PE x.n C0 N0 00 x.n PE x.n C0 N05 00 x.n PE.N C0 N07 00 C - Shell size Female cable connectors E D F Description Drawing No. of cont. Female cable connector for crimp contacts, style E, without contacts ), with internal strain relief Female cable connector for crimp contacts, style D, without contacts ), with clamping ring Female cable connector for crimp contacts, style F, without contacts ), with clamping ring Contacts ) Part No. Cable outlet Ø - Ø - + PE.N C0 E00 00 C0 E PE.N C0 E C0 E PE x.n C0 E0 00 C0 E0 00 x.n PE x.n C0 E05 00 C0 E05 00 x.n PE.N C0 E07 00 C0 E07 00 Cable outlet Ø 8- Ø - + PE.N C0 D00 00 C0 D PE.N C0 D C0 D PE x.n C0 D0 00 C0 D0 00 x.n PE x.n C0 D05 00 C0 D05 00 x.n PE.N C0 D07 00 C0 D PE.N C0 F00 00 C0 F PE.N C0 F C0 F PE x.n C0 F0 00 C0 F0 00 x.n PE x.n C0 F05 00 C0 F05 00 x.n PE.N C0 F07 00 C0 F07 00 ) Please order crimp contacts separately, see page /. ) Part No system for crimp contacts, see page 5.
17 C - Shell size Male receptacles C Ø,8 +0, oder M,5 (.5) 8, 0, (.) +0, Ø, (.0) Panel cutout Mounting hole Ø. without conception. Suitable sealing for fixing screws must be provided. 0, 8, (.) Description Drawing No. of cont. Contacts ) Part No. Male receptacle for crimp contacts, style C, without contacts ) + PE.N C0 C PE.N C0 C PE x.n x.n C0 C PE x.n x.n C0 C PE.N C0 C C - Shell size Accessories for male receptacle for male cable connector Beschreibung Protective cap for male cable connector and male receptacle Maßzeichnung Part No. for male cable connector for male receptacle C0 00U C0 00U000 0 Protective cap for female cable connector and female receptacle for male cable connector C0 00V for male receptacle C0 00V000 0 Disassembly tool for pin- and socket inserts FH ) Please order crimp contacts separately, see page /. ) Part No system for crimp contacts, see page 5. 7
18 C - Shell size Male cable connectors I H K Description Drawing No. of cont. Contacts ) Part No. Cable outlet Ø - Ø - Ø 9- Male cable connector, style I, 5 + PE screw termination, + PE-, + PE and 9 + PE-version without contacts ), with internal strain relief 5 + PE inkl. C0 0I005 C0 0I005 C0 0I PE 9 x.n C0 I0 00 C0 I0 00 C0 I0 005 x.n PE x.n C0 I0 00 C0 I0 00 C0 I0 005 x.n PE.N C0 I09 00 C0 I09 00 C0 I Male cable connector, style H 5 + PE screw termination, + PE-, + PE and 9 + PE-version without contacts ), with clamping ring, Cable outlet Ø - Ø - Ø PE inkl. C0 0H005 C0 0H005 + PE 9 x.n C0 H0 00 C0 H0 00 x.n PE x.n C0 H0 00 C0 H0 00 C0 H0 005 x.n PE.N C0 H09 00 C0 H09 00 Male cable connector, style K 5 + PE screw termination, + PE-, + PE and 9 + PE-version without contacts ), with clamping ring 5 + PE inkl. C0 0K005 + PE + PE 9 x.n x.n x.n x.n C0 K0 00 C0 K PE.N C0 K09 00 C - Ø Shell size Female receptacle G Ø Panel cutout Mounting hole Ø. without conception. Suitable sealing for fixing screws must be provided. Description Drawing No. of cont. Contacts ) Part No. Female receptacle, style G, 5 + PE screw termination, + PE-, + PE and 9 + PE version without contacts ) 5 + PE incl. C0 0G PE 9 x.n x.n PE x.n x.n C0 G0 000 C0 G PE.N C0 G ) Please order crimp contacts separately, see page /. ) Part No system for crimp contacts, see page 5.
19 C - Shell size Female cable connectors E D F Description Female cable connector, style E, 5 + PE screw termination, + PE-, + PE and 9 + PE-version without contacts ), with internal strain relief Female cable connector, style D 5 + PE screw termination, + PE-, + PE and 9 + PE-version without contacts ), with clamping ring Female cable connector, style F 5 + PE screw termination, + PE-, + PE and 9 + PE-version without contacts ), with clamping ring Drawing No. of cont. Contacts ) Part No. Cable outlet Ø - Ø - Ø PE incl. C0 0E005 C0 0E005 C0 0E PE 9 x.n C0 E0 00 C0 E0 00 C0 E0 005 x.n PE x.n C0 E0 00 C0 E0 00 C0 E0 005 x.n PE.N C0 E09 00 C0 E09 00 C0 E Cable outlet Ø - Ø PE incl. C0 0D005 C0 0D005 + PE 9 x.n x.n C0 D0 00 C0 D PE x.n C0 D0 00 C0 D0 00 x.n PE.N C0 D09 00 C0 D PE incl. C0 0F005 + PE 9 x.n x.n C0 F PE x.n C0 F0 00 x.n PE.N C0 F09 00 C - Shell size Male receptacle Ø C Ø Panel cutout Mounting hole Ø. without conception. Suitable sealing for fixing screws must be provided. Description Drawing No. of cont. Contacts ) Part No. Male receptacle, style C, 5 + PE screw termination, + PE-, + PE and 9 + PE-version without contacts ) 5 + PE inkl. C0 0C PE 9 x.n x.n PE x.n x.n C0 C0 000 C0 C PE.N C0 C ) Please order crimp contacts separately, see page /. ) Part No system for crimp contacts, see page 5. 9
20 C - Shell size Accessories for male receptacle for male cable connector Description Figure Part No. Protective cap for male cable connector and male receptacle for male cable connector for male receptacle C0 00U000 0 C0 00U Protective cap for female cable connector and female receptacle for female cable connector for female receptacle C0 00V000 0 C0 00V Disassembly tool for pin-and socket inserts FH
21 ONT C - + PE Product description The C- + PE combines the advantages of two contact technologies: screw terminals for quick and easy (field) assembly of the female cable connector as well as economic crimp contacts for the male receptacle, which can be processed automatically. Based on shell size the version with contacts provides an optimized bayonet lock for IP7 in mated position and is also UV-resistant. Because of that the up to 5A and 750V connector is particularly for outside applications e. g. solar. Main features and advantages of Serie C- + PE + PE with screw termination for female cable connector and crimp termination of the male receptacle Up to 0A (at 0 C) and 750V Bayonet quick lock Protection degree IP7 in mated position Wire gauge.5 mm² to mm² (AWG ) for female cable connector and.5 mm ² to mm ² (AWG - ) for male receptacle Cable diameter of 8 to mm² UV resistant Optional locking mechanism that prevents an easy opening of the plug connection (Secured Locking) VDE approval Description Drawing Polzahl Contacts ) Female cable connector 99 + PE incl. [,898] Part No. 8-mm -mm -mm C0 0E00 80 C0 0E C0 0E00 80 Ø [,9] Male receptable ) [,898] + PE.N C0 P Ø5 [,78] 5, +0, [,99] +,008 5,5 [,] 0, +0, [,795] +,008 ) Please order contacts separately, see page /. ) Part No. system for contacts see page 5.
22 RONT -FRONT -SECTION -SECTION -RIGHT C -L Product description C-L connectors are based on C- housing size with 5 poles and were developped especially for -phase solar inverters. The connectors are designed for up to 50A/00V and offer an optional locking mechanism to avoid unintended release. The screw contacts support a fast and easy assembly in the field. Wire gauge is up to 8,mm² (AWG 8). Another advantage is the compact design with a diameter of only mm that allows a comfortable handling of the connector. Main Features + PE for screw termination Up to 50A (at +0 C) and 00V Bayonet locking IP5 when locked Wire gauges.5mm² - 8.mm² / AWG 8 For cable diameter of -0mm UV resistent Optional locking mechanism VDE approval Description Drawing No of contacts Contacts ) Part No. ohne Verriegelung mit Verriegelung Female cable connector Connector Style L 8 [,] + PE incl. C0 0E C0 0E00 80 Ø,0 [,9] Male receptable Connector Style L, [,957] + PE incl. C0 0P C0 0P00 80 Ø5 [,77], +0, [,8] +,008,9 [,90] 9, +0, [,50] +,008
23 - Crimp contacts Pin Stamped single contacts Stamped contacts on reel Stamped contacts on reel for crimp machines for hand crimping tools 000 pcs. 0 resp. 00 pcs (feeding or hand side) Contact Ø in mm Isulation Ø in mm No. of cont. + PE + + PE 7 + PE + PE 9 + PE + PE + + PE 7 + PE + PE 9 + PE + PE + + PE 7 + PE + PE 9 + PE 8 + PE + + PE + PE + PE 8 + PE + + PE + PE + PE 8 + PE + + PE + PE + PE + PE + PE + PE + PE + PE + PE + PE + PE + PE Shell size Wire gauge in mm / AWG mm mm mm mm mm mm - 0,5 -,5 mm mm mm² - Supplied as pcs. Part No. Contact plating silver gold single contact 0 contacts on reel single contact 0 contacts on reel single contact 0 contacts on reel single contact 0 contacts on reel single contact 0 contacts on reel single contact 0 contacts on reel single contact 0 contacts on reel single contact 0 contacts on reel single contact 0 contacts on reel VN () VN () ZN () ZN () HN () HN () TN () TN () VN () VN () ZN () ZN () HN () HN () TN () TN () VN () VN () ZN () ZN () HN () HN () TN () TN () VN () VN () ZN () ZN () HN () HN () TN () TN () VN () VN () ZN () ZN () HN () HN () TN () TN () VN () VN () ZN () ZN () HN () HN () TN () TN () VN () VN () ZN () ZN () HN () HN () TN () TN () VN () VN () ZN () ZN () HN () HN () TN () TN () VN () ZN () HN () TN () Single contact in plastic bag; stamped contact on reel HN = feeding side / TN = feeding side
24 - Crimp contacts Socket Stamped single contacts Stamped contacts on reel Stamped contacts on reel for crimp machines for hand crimping tools 000 pcs. 0 resp. 00 pcs (feeding or hand side) Contact Ø in mm.5 Isulation Ø in mm No. of cont. + PE + + PE 7 + PE + PE 9 + PE Shell size Wire gauge in mm / AWG mm 8 - Supplied as single contact contacts on reel pcs Part No. Contact plating silver gold VN () VN () ZN () ZN () HN () HN () TN () TN () PE + + PE 7 + PE + PE 9 + PE mm - 0 single contact contacts on reel VN () ZN () HN () TN () VN () ZN () HN () TN () PE + + PE 7 + PE + PE 9 + PE mm 8 single contact contacts on reel VN () ZN () HN () TN () VN () ZN () HN () TN () PE + + PE + PE + PE mm - 0 single contact contacts on reel VN () ZN () HN () TN () VN () ZN () HN () TN () PE + + PE + PE + PE mm 0 - single contact contacts on reel VN () ZN () HN () TN () VN () ZN () HN () TN () PE + + PE + PE + PE mm - single contact contacts on reel VN () ZN () HN () TN () VN () ZN () HN () TN () PE + PE + PE mm 0 - single contact contacts on reel VN () VN () ZN () ZN () HN () HN () 000 TN () TN () PE + PE + PE + PE mm - single contact contacts on reel VN () VN () ZN () ZN () HN () HN () TN () TN () PE + PE.5-.0 mm² - single contact contacts on reel 0 00 VN () ZN () 000 HN () 000 TN () Single contact in plastic bag; stamped contact on reel HN = feeding side / TN = feeding side
25 Part No. systems C- Part No. syntax C0 0 H Serie Termination Technique = Crimp = Screw Polarization 0 = Standard = 5 = 90 = 5 = 80 5 = 5 = 70 Part No. syntax contacts VN ) 0_ ) Number of Poles 00 = + PE 00 = + PE etc. 0 _ ) 000 _ ) Contact Plating = silver plated = gold plated 0 = without Style I = Male cable connector internal strain relief H = Male cable connector cable clamp K = Male cable connector angled E = Female cable connector internal strain relief D = Female cable connector cable clamp F = Female cable connector angled C = Male receptacle, flange P = Male receptacle, through hole G = Female receptacle, flange N = Male receptacle, ring nut V = Protective cover for connectors with female contacts U = Protective cover for connectors with male contacts () _ 5) Cable entry 0 = Without = PG 9 = PG = PG,5 = PG 5 = PG = M0x 7 = PG 7 Special 8XX = Special version Shell size = Size = Size ) supplied as: VN = single contact 0 pcs. ZN = contacts on reel 0 resp. 00 pcs. ) Type of contact: 0 = male contact 0 = female contact ) Contact Ø: e. g. 0 ^=, mm HN = contacts on reel with 000 contacts (contact feeding hand side) TN = contacts on reel with 000 contacts (contact feeding hand side) ) Connection and wire gauge, e.g 005: mm 00: mm 007: mm 5) Plating: () = silver plated () = gold plated () = gold plated for high performance 5
26 C - C -L Assembly instructions C - Shell size and short back shell clamping ring cable nut Torque for back shell and cable screw ) min. Nm max. Nm sealing gasket long back shell male insert with locking ring internal strain relief metal washer -angled back shell tightening torque 0,5 Nm Shinning lengths Screw contacts mm ) Crimp contacts mm +0,5 mm mm +0,5 mm mm.5 + mm female insert with locking ring See assembling remarks on page 0. C -L tightening Anzugsmoment torque -Nm Nm tightening Anzugsmoment torque 0,7Nm Nm tightening Anzugsmoment torque 5Nm 5 Nm ) (recommended (empfohlener Wert) value) 55 - (PE) - cable Kabel Ø-0mm ø-0mm pry Inlay out heraushebeln inlay - 5,5 - See assembling remarks on page 0. ) The tightening torque are values that may vary depending on the cable. ) End splice recommended
27 Technical Information Termination methods Screw connection Screw clamps are designed acc. to EN / VDE 09-. Chart below shows the screw size depending on wire size and the required clamping and testing torque.. Chart Wire size (mm ) max. Screw size M Test torque(ncm) 50 Diagram below shows the range of tensile strength for a screw connection with a clamp screw M, fastened with a torque of 50 Ncm, depending on the wire size. Diagram Tensile strength Wire gauge This comparison chart allows a cross reference between American Wire Gauge (AWG) and metric wire sizes (mm ). Chart AWG Wire Composition Wire diameter Wire size 0 x mm 0.05 mm 7 x mm 0.0 mm 8 x mm 0.08 mm 7 x mm 0.09 mm x mm 0. mm 7 x mm 0. mm 9 x mm 0.5 mm x mm 0. mm 7 x mm 0. mm 9 x mm 0. mm x mm 0. mm 7 x mm 0. mm 9 x mm 0.8 mm 0 x mm 0.5 mm 7 x mm 0.5 mm 9 x mm 0. mm 8 x.0.0 mm 0.79 mm 9 x mm 0.9 mm 9 x 0.9. mm. mm 9 x mm.95 mm 9 x 0..9 mm.09 mm 7 x 0.0. mm.0 mm 8 x mm 8.80 mm x mm.5 mm It has to be noted that wires of the same AWG number but with different composition have slightly different mm. Chart Composition and Dimensions of Copper Wires Wire Size Wire Composition Wire diameter 0.09 mm x mm 0. mm 8 x mm 0.5 mm x mm 0. mm 7 x mm 0.5 mm x mm 0.75 mm x 0.0. mm.0 mm x 0.0. mm.5 mm 0 x 0.5. mm.5 mm 5 x 0.0. mm.0 mm 5 x mm.0 mm 9 x 0.. mm mm 9 x mm 7
28 Technical Information Crimp connection A crimp connection is a non-detachable electrical connection between a wire and a crimp contact produced with the crimp technology. Precise crimping dies which are matched to the crimp barrel and the wire size and a defined deformation result in a reliable electrical connection. There are open crimp barrels (stamped contacts) and closed crimp barrels (turned contacts). Efficient termination of contacts. Reproducible termination achieve consistent electrical and mechanical results Assembly instructions For crimp contacts use the released crimp tool. The insertion and extraction of crimp contacts shall only be approved with the corresponding insertion / extraction tool. A detailed description of the crimp technology can be found in our crimp tooling catalogues. Crimp contacts are in this catalogues on page /. The requirements for crimp connections are defined in DIN EN 05-, IEC 05-. An important point of the quality of a crimp connection is the achieved tensile strength of the termination. Easily measured, the tensile strength is a practible means for quality control purposes. Diagram below shows the required minimum tensile strength for open and closed barrels depending on the wire size. Diagram Min. tensile strength N / lb N lb mm AWG 0,05 0, 0, 0,5,0,5,5,0,0, Wire gauge in mm / AWG 0 8
29 Technical Information Degree of protection Electrical devices to which connectors belong to have to be protected for safety reasons from outside influences like dust, foreign objects, direct contact, moisture and water. This protection is provided on industrial connectors by its housings with their latching devices and sealed cable entries. The degree of protection can be selected depending on the type of intended use. The standard IEC 059 and/or DIN EN 059 has specified the degree of protection and divided into several classes. The degree of protection is indicated in the following way: IP5 Code letters (Internat. Protection) st charact. numeral (degree of protection against access gto hazardous parts and against solid foreign objects) nd charact. numeral (degree of protection against ingress of water) The following charts and 5 give an overview about all protection degrees. Chart st charact. Brief description numeral 0 5 Non-protected Protected against access to hazardous parts with the back of a hand. Protected against solid foreign objects of 50mm Ø. Protected against access to hazardous parts with a finger. Protected against solid foreign objects of,5mm Ø. Protected against access to hazardous parts with a tool. Protected against solid foreign objects of,5mm Ø. Protected against access to hazardous parts with a wire. Protected against solid foreign objects of mm Ø. Protected against access to hazardous parts with a wire. Dust-protected. Protected against access to hazardous parts with a wire Dust-tight. Definition The probe, sphere of 50mm Ø, shall not fully penetrate and shall have adequate clearance from hazardous parts. The jointed test finger of mm Ø, 80mm length, shall have adequate clearance from hazardous parts. The probe, sphere of,5mm Ø, shall not fully penetrate. The probe of,5mm Ø shall not penetrate at all. The probe of mm Ø shall not penetrate at all. The probe of mm Ø shall not penetrate. Intrusion of dust is not totally prevented, but dust shall not penetrate in a quantity to interfere with satisfactory operation of the device or to impair safety. The probe of mm Ø shall not penetrate. No intrussion of dust. Chart 5 nd charact. Brief description numeral K ) Non-protected Protected against vertically falling water drops Protected against vertically falling water drops when enclosure tilted up to 5 Protected against spraying water Protected against splashing water Protected against water jets Protected against powerful water jets Protected against the effects of temporary immersion in water Protected against the effects of continous immersion in water Protected against water during high pressure/ steam jet cleaning Definition Vertically falling drops shall have no harmful effects. Vertically falling drops shall have no harmful effects when the enclosure is tilted at any angel up to 5 on either side of the vertical. Water sprayed at an angle up to 0 on either side of the vertical shall have no harmful effects. Water splashed against the enclosure from any direction shall have no harmful effects. Water projected in jets against the enclosure from any direction shall have no harmful effects. Water projected in powerful jets against the enclosure from any direction shall have no harmful effects. Intrusion of water in quantities causing harmful effects shall not be possible when the enclosure is temporalily immersed in water for 0 min. in m depth. Intrusion of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under conditions which shall be agreed between manufacturer and user but which are more severe than for numeral 7. Water projected in powerful jets with high pressure against the enclosure from any direction shall have no harmful effects. ) Remark: Numeral acc. to DIN 0050 part 9, vehicles IP code 9
30 Remarks Safety classification. General Remarks These connectors are designed and produced in conformity with the low voltage directive (7//EWG) respectively Gerätesicherheitsgesetz (German law) and are especially in according with the standards DIN EN 98 / IEC 98 (VDE 07); IEC 0- (VSE 0-) and IEC 059. The connectors may be used only within the technical ratings. These connectors with / without breaking capacity are designed and produced according to DIN EN 98/VDE07. All technical data refers to mated connectors under live conditions. The safety of the connector system depends on the correct selection of products, proper assembly of the connector device, and a precise fit of the connectors.. Application Remarks Connectors with / without breaking capacity must be used according to specified technical ratings. The technical data represents the initial value of mated parts under predetermined conditions and length of time. These values could change with different test parameters or product requirements. The - Series connectors are used in a wide variety of industries and equipment. Some of these include industrial machines and controls, data processing, instrumentation and test equipment, medical devices, telecommunication s network and equipment, plus outdoor and marine applications. All rated data for the connectors listed in this catalogues are based on over-voltage category III ) and pollution degree ) for electronic applications. Connectors were completely mated according to their respective safety locking mechanism. Selection and testing of connectors with / without breaking capacity to meet specific product or industrial requirements such as rated voltage and the related clearances and creepage distances are the responsibility of the user.. Assembling Remarks Protection against electrical shock of the termination of the connectors shall be secured by correct mounting. Connectors of the same or different series being mounted side by side may be protected against incorrect mating by the use of coding options. Care must be taken to ensure the parts are correctly mated and screws are tightened with the proper torque.. Termination Remarks Cable connectors are effectively secured when using the internal cable clamp. When the connector contains a simple gland bushing for retention without clamping ring the cable should have a strain relief close behind the connector. All cable properties or specifications must be compatible with the connector design and materials. Designated wire conductors must be terminated to the correct poles in the connector. Crimp contacts must be fully inserted into the plastic housing and retention assured with a slight tug on the wire. Wire should be stripped correctly according to printed specifications to insure no electrical contact can be made between the conductors. There should be no nicked or cut strains during the stripping action. ) Overvoltage category III: Equipment intended for the use in installations or parts of it in which lightning overvoltages do not need to be considered, however switching overvoltages generated by the equipment, and for cases where the reliability and the availability of the equipment or its dependent circuits are subject to special requirements. Examples are protecting means, switches and sockets. ) Pollution degree : Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to be expected. 0
31 Summary of Part Numbers Part Number Page Part Number Page Part Number Page Part Number Page C0 00U C0 00U C0 00U C0 00U C0 00V C0 00V C0 00V C0 00V C0 C C0 C C0 C C0 C C0 C C0 C C0 C C0 C C0 D00 00 C0 D C0 D C0 D C0 D C0 D C0 D0 00 C0 D0 00 C0 D C0 D C0 D05 00 C0 D05 00 C0 D07 00 C0 D07 00 C0 D C0 D C0 E00 00 C0 E C0 E C0 E C0 E C0 E C0 E C0 E0 00 C0 E0 00 C0 E C0 E C0 E C0 E05 00 C0 E05 00 C0 E07 00 C0 E07 00 C0 E C0 E C0 E C0 F00 00 C0 F00 00 C0 F C0 F C0 F C0 F0 00 C0 F0 00 C0 F C0 F05 00 C0 F05 00 C0 F07 00 C0 F07 00 C0 F C0 G C0 G C0 G C0 G0 000 C0 G C0 G C0 G C0 G C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 H C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 I C0 K C0 K C0 K C0 K C0 K C0 K C0 K C0 K C0 K C0 K C0 K C0 K C0 K C0 N00 00 C0 N C0 N0 00 C0 N05 00 C0 N07 00 C0 P C0 0C C0 0D005 9 C0 0D005 9 C0 0E C0 0E00 80 C0 0E00 80 C0 0E C0 0E00 80 C0 0E005 9 C0 0E005 9 C0 0E C0 0F005 9 C0 0G C0 0H005 8 C0 0H005 8 C0 0I005 8 C0 0I005 8 C0 0I C0 0K005 8 C0 0P C0 0P00 80 FH FH HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () HN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () TN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () VN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN () ZN ()
32 International Argentina Amphenol Argentina Av. Callao 90 nd Floor Office B Plaza C AAP Buenos Aires Phone Australia Amphenol Australia Pty. Ltd. Fiveways Blvd Keysborough Victoria 7 Phone Brazil Amphenol do Brasil Ltda. Rua Diogo Moreira, 0th Floor CEP 05- Sao Paulo SP Phone China Amphenol-Tuchel Electronics China Branch 0 Tianshan Road Changzhou Phone France Amphenol Socapex S.A.S. 98, Promenade de l Arve, BP 9 Thyez Cedex, 7 Phone Important Notice Germany Amphenol Tuchel Industrial GmbH August-Haeusser-Str Heilbronn Phone India Amphenol Interconnect India Pvt Ltd 5, Bhosari Industrial Area Pune 0 Phone Italy Amphenol-Tuchel Italy Via Barbaiana n Lainate (MI) Phone Korea Amphenol DaeShin Elect and Precision Co.,Ltd 558 Songnae-Dong, Sosa-Gu Bucheon-City, Kyunggi-Do Korea - Phone Mexico Amphenol Mexico Prolongacion Reforma - B Col. Paseo de las Lomas C.P. 0 Mexico D.F. Phone Singapore Asia Pacific Sales Operations 7 Bendemeer Rd, No.0-/ Hiap Huat House, Luzerne, 99 Singapore Phone South Africa Amphenol International Ltd Chislehurston 0 Impala Road 9 Chislehurston Sandton, Phone Spain Amphenol Espana Edificio Burgosol, Oficina 55 C/Comunidad de Madrid, 5 bis Las Rozas (Madrid), 80 Phone Taiwan Amphenol East Asia Limited-Taiwan 5F, No., Fusing st Rd Gueishan Township, Taoyuan County Phone Amphenol LTW Technology Co., Ltd. 9F, No. 57-, Zhongzheng Road Xinzhuang Dist., New Taipei City Taiwan Phone sales@ltw-tech.com Turkey Amphenol Turkey Sun Plaza Kat: 5 Maslak Mah. Bilim Sok.No:5 98 Sisli - Istanbul Phone: United Kingdom Amphenol Limited Thanet Way, Whitstable Kent, CT5JF Phone USA Amphenol-Tuchel Electronics / Amphenol Sine Systems 7 Morley Drive 80 Clinton Township, MI Phone Amphenol Corporation Corporate Headquarters 58 Hall Avenue Wallingford, CT 09 Phone Phone More Amphenol companies can be found here: ATE 0 E /.000 Printed on chlorin-free bleached paper, specifications may be changed without notice. Copy by Amphenol Tuchel Industrial GmbH, Germany All technical data have been measured in a laboratory environment and can be different during practical usage of the product. Any product information is for descriptive usage only and not legally binding; particularly the information does not constitute or provide any legal guaranties ( Beschaffenheitsgarantie or Haltbarkeitsgarantie ). We reserve the to change the design due to improvement in quality, development or production requirements. This catalogue must not be used in any form or manner without our prior approval in writing (Copy Law, Fair Trading Law, Civil Code). Amphenol Tuchel Industrial GmbH August-Haeusser Strasse 7080 Heilbronn, Germany Telephone: +9 (0)
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