Multimaterial Geometric Design Theories and their Applications

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1 Multimaterial Geometric Design Theories and their Applications Hong Zhou, Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville October 19, 2011

2 Contents Introduction Motivation and Objective Multilayer Wide Curves General Constraints of Multilayer Wide Curves Multimaterial Geometric Modeling Multimaterial Geometric Design Multimaterial Design Examples Conclusions References

3 Introduction Topology Design Decide the connection relationships

4 Introduction Shape Design Decide the shape related parameters.

5 Introduction Size Design Decide the size related parameters.

6 Introduction Multimaterial Components Enhance the performance of single-material components by adding a new design option, material type variation. Multimaterial Design Decide the topology, shape and size of every involved material in a multimaterial component.

7 Introduction Multimaterial Design

8 Introduction Challenges for Multimaterial Design Effective geometric modeling of the multiple materials involved in a multimaterial component. Efficient design method of multimaterial components.

9 Motivation and Objective Introducing an effective geometric modeling method of multimaterial components by using multilayer wide curves. Establishing an efficient geometric design method for multimaterial components based on the desired functions.

10 Multilayer Wide Curves Parametric Curves (Bezier, B-Spline or NURBS)

11 Multilayer Wide Curves Planar Wide Curve

12 Multilayer Wide Curves Planar Multilayer Wide Curve

13 Multilayer Wide Curves Planar Multilayer Wide Curve

14 Multilayer Wide Curves Planar Multilayer Wide Curve

15 Multilayer Wide Curves Spatial Wide Curve

16 Multilayer Wide Curves Spatial Multilayer Wide Curve

17 Multilayer Wide Curves Spatial Multilayer Wide Curve

18 Multilayer Wide Curves Spatial Multilayer Wide Curve

19 The General Constraints The Constraints for Planar Wide Curves

20 The General Constraints The Constraints for Planar Wide Curves

21 The General Constraints The Constraints for Spatial Wide Curves

22 The General Constraints The Constraints for Spatial Wide Curves

23 The General Constraints The Constraints for Spatial Wide Curves

24 The General Constraints The Constraints for Spatial Wide Curves

25 The General Constraints The Constraints for Spatial Wide Curves

26 The General Constraints The Constraints for Spatial Wide Curves

27 Multimaterial Geometric Modeling Represent each multimaterial branch by a multilayer wide curve Model a multimaterial component by a set of multilayer wide curves Control the geometry of a multimaterial component by the control parameters of the corresponding multilayer wide curves

28 Multimaterial Geometric Design Use finite element analysis to know the performance of a multimaterial component Optimize the control parameters to design a multimaterial component

29 Multimaterial Design Examples Cantilevered Beam Structure

30 Multimaterial Design Examples Cantilevered Beam Structure

31 Multimaterial Design Examples Cantilevered Beam Structure

32 Multimaterial Design Examples Cantilevered Beam Structure

33 Multimaterial Design Examples Cantilevered Beam Structure

34 Multimaterial Design Examples Cantilevered Beam Structure

35 Multimaterial Design Examples Cantilevered Beam Structure

36 Multimaterial Design Examples Cantilevered Beam Structure

37 Multimaterial Design Examples Cantilevered Beam Structure

38 Multimaterial Design Examples Cantilevered Beam Structure

39 Multimaterial Design Examples Compliant Gripping Mechanism

40 Multimaterial Design Examples Compliant Gripping Mechanism

41 Multimaterial Design Examples Compliant Gripping Mechanism

42 Multimaterial Design Examples Compliant Gripping Mechanism

43 Multimaterial Design Examples Compliant Gripping Mechanism

44 Multimaterial Design Examples Compliant Gripping Mechanism

45 Multimaterial Design Examples Compliant Gripping Mechanism

46 Multimaterial Design Examples Compliant Gripping Mechanism

47 Multimaterial Design Examples Compliant Gripping Mechanism

48 Multimaterial Design Examples Compliant Gripping Mechanism

49 Conclusions Multilayer wide curves are introduced. The general constraints of wide curves are established. Multilayer wide curves are used to model multimaterial components. The geometric design of a multimaterial component is formulated as the optimization of the control parameters of the corresponding multilayer wide curves. The proposed modeling and designing methods have been successfully applied to some examples. These methods are expected to be applied in other areas.

50 References Zhou, H., Ting, K. L., Geometric Modeling and Synthesis of Spatial Multi-Material Compliant Mechanisms and Structures Using Three-Dimensional Multi-Layer Wide Curves, ASME Journal of Mechanical Design, Vol. 131, No. 1, Zhou, H., Ting, K. L., Geometric Modeling and Optimization of Multi-Material Compliant Mechanisms Using Multi-Layer Wide Curves, ASME Journal of Mechanical Design, Vol. 130, No. 6, 2008.

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