2 nd EUROPEAN HTC 2008 Platinum Sponsor. TECOSIM Technische Simulation GmbH
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1 2 nd EUROPEAN HTC 2008 Platinum Sponsor Technische Simulation GmbH
2 Contents!!!! Company!! Mission!! Diversity!! Automatic vs. semi-automatic solution!! TEC WORX: toolbox for HyperWorks 9!! Advanced model build using TEC WORX:!! separating CAD parts!! batch mid-surface generation!! mesh thin sheeted parts using TEC ODM batch mesher directly out of HyperMesh/TEC WORX GUI!! define properties and materials!! connect parts!!!!
3 !! Company Mission Diversity!! Foundation: 1992!! Business Area: Engineering Service Supplier for the Automotive Industry, Aerospace and Chemical Industry!! Turnover: 2008: approx. 24 Mio. Euro (Forecast) 2007: approx. 18 Mio. Euro 2006: approx. 12 Mio. Euro 2005: approx. 9 Mio. Euro!! Employees: 2008: 240 Employees (Status: 08/08) 2008: 300 Employees (Forecast) 2007: 210 Employees 2006: 150 Employees 2005: 100 Employees!! Customers: Original Equipment Manufacturers Full Service Suppliers!! Certifications: ISO 9001:2000 ISO 14001:1996 FORD Q1 Award
4 Company!! Mission Diversity Mission!! "Best Partner" for customers, partners and employees!! Constantly exceeding customer expectations by most cost-effective, custom-designed and outcome-driven products and services.!! Securing and Exceeding competitive advantage by development, implementation and distribution of -owned Products and Services.!! Exceeding Quality by embedding Best Practices in all Products, Services, Systems and Processes.!! Exceeding s reputation, inspiring leading engineering companies, partners, organizations and universities, to seek strong partnership (e.g. product development)!! Exceeding in being an employer of choice for top talents in worldwide CAE-market. Believing in a diverse workforce, an exciting, stimulating work environment, giving a competitive advantage and being critical for success.!! Exceeding in delivering highest value to customers by innovative CAE-Products, -Services and -s, translating into customer success and loyality.
5 Company Mission!! Diversity
6 Customer (abstract) Company Mission!! Diversity!! Adam OPEL!! AUDI!! BMW!! Autoliv!! Benteler!! Bosch!! Johnson Controls!! Karmann!! Keiper!! Daihatsu!! DaimlerChrysler!! Brose!! C.R. Hammerstein!! Lear!! Magna Group!! FIAT!! DLR!! MAN!! FORD!! Dura Automotive!! Montaplast!! GM Daewoo!! Dynamit Nobel!! Plastal!! Honda!! Hyundai/Kia!! Deutz!! EADS!! Perkins!! Recaro!! Isuzu!! Jaguar!! Fendt!! Georg Fischer!! Siemens VDO!! Takata-Petri!! Land Rover!! Nissan!! Porsche!! Renault!! Toyota!! Volkswagen!! Getrag FORD Transmissions!! Getrag!! Faurecia!! Hella!! HBPO!! IAC Group!! TRW!! ThyssenKrupp!! Visteon!! Wagon Automotive!! ZF-Sachs!! etc.
7 Customer (abstract) Company Mission!! Diversity!! Adam OPEL!! AUDI!! BMW!! Autoliv!! Benteler!! Bosch!! Johnson Controls!! Karmann!! Keiper!! Daihatsu!! DaimlerChrysler!! Brose!! C.R. Hammerstein!! Lear!! Magna Group!! FIAT!! DLR!! MAN!! FORD!! Dura Automotive!! Montaplast!! GM Daewoo!! Dynamit Nobel!! Plastal!! Honda!! Hyundai/Kia!! Deutz!! EADS!! Perkins!! Recaro!! Isuzu!! Jaguar!! Fendt!! Georg Fischer!! Siemens VDO!! Takata-Petri!! Land Rover!! Nissan!! Porsche!! Renault!! Toyota!! Volkswagen!! Getrag FORD Transmissions!! Getrag!! Faurecia!! Hella!! HBPO!! IAC Group!! TRW!! ThyssenKrupp!! Visteon!! Wagon Automotive!! ZF-Sachs!! etc.
8 Automatic vs. semi-automatic solution!! Automatic vs. semi TEC WORX Fully automatic model build
9 Automatic vs. semi-automatic solution!! Automatic vs. semi TEC WORX Fully automatic model build:!! too costly because of high model diversity at non OEM applications :!! automate recurring steps using HyperMesh automation technology
10 Automatic vs. semi-automatic solution to support the CAE modeling expert in daily work: Automatic vs. semi!! TEC WORX TEC WORX supports the CAE modeling expert in recurrent processes, e.g. meshing materials properties connections!separating parts!batch mid-surface generation!integration of TEC ODM TM batch mesher!connection to customer database!automatic joint generation even more...
11 Automatic vs. semi-automatic solution to support the CAE modeling expert in daily work: Automatic vs. semi!! TEC WORX TEC WORX is the universal toolbox for CAE model build.
12 TEC WORX: toolbox for HyperWorks 9 TEC WORX integration in HyperMesh 9: Automatic vs. semi!! TEC WORX
13 Automatic vs. semi!! TEC WORX TEC WORX: toolbox for HyperWorks 9 TEC WORX integration in HyperMesh 9:!! TEC WORX is hooked in the HyperMesh Tab-Bar
14 Automatic vs. semi!! TEC WORX TEC WORX: toolbox for HyperWorks 9 TEC WORX integration in HyperMesh 9:!! TEC WORX is hooked in the HyperMesh Tab-Bar!! it co-exists with the HyperMesh own "old-style" macro bar
15 Automatic vs. semi!! TEC WORX TEC WORX: toolbox for HyperWorks 9 TEC WORX integration in HyperMesh 9:!! TEC WORX is hooked in the HyperMesh Tab-Bar!! it co-exists with the HyperMesh own "old-style" macro bar!! it is fully developed using the TK GUI kit including buttons, menus, sliders, tabs,...
16 Automatic vs. semi!! TEC WORX TEC WORX: toolbox for HyperWorks 9 TEC WORX integration in HyperMesh 9:!! TEC WORX is hooked in the HyperMesh Tab-Bar!! it co-exists with the HyperMesh own "old-style" macro bar!! it is fully developed using the TK GUI kit including buttons, menus, sliders, tabs,...!! scripts are pure TCL, everything together in just one *.tbc file
17 Automatic vs. semi!! TEC WORX TEC WORX: toolbox for HyperWorks 9 TEC WORX integration in HyperMesh 9:!! TEC WORX is hooked in the HyperMesh Tab-Bar!! it co-exists with the HyperMesh own "old-style" macro bar!! it is fully developed using the TK GUI kit including buttons, menus, sliders, tabs,...!! scripts are pure TCL, everything together in just one *.tbc file TEC WORX integration in HyperView 9:
18 Automatic vs. semi!! TEC WORX TEC WORX: toolbox for HyperWorks 9 TEC WORX integration in HyperMesh 9:!! TEC WORX is hooked in the HyperMesh Tab-Bar!! it co-exists with the HyperMesh own "old-style" macro bar!! it is fully developed using the TK GUI kit including buttons, menus, sliders, tabs,...!! scripts are pure TCL, everything together in just one *.tbc file TEC WORX integration in HyperView 9:!! TEC WORX is hooked in the HyperView menu bar
19 Automatic vs. semi!! TEC WORX TEC WORX: toolbox for HyperWorks 9 TEC WORX integration in HyperMesh 9:!! TEC WORX is hooked in the HyperMesh Tab-Bar!! it co-exists with the HyperMesh own "old-style" macro bar!! it is fully developed using the TK GUI kit including buttons, menus, sliders, tabs,...!! scripts are pure TCL, everything together in just one *.tbc file TEC WORX integration in HyperView 9:!! TEC WORX is hooked in the HyperView menu bar!! additional buttons can be added to the button bar
20 Automatic vs. semi!! TEC WORX TEC WORX: toolbox for HyperWorks 9 TEC WORX integration in HyperMesh 9:!! TEC WORX is hooked in the HyperMesh Tab-Bar!! it co-exists with the HyperMesh own "old-style" macro bar!! it is fully developed using the TK GUI kit including buttons, menus, sliders, tabs,...!! scripts are pure TCL, everything together in just one *.tbc file TEC WORX integration in HyperView 9:!! TEC WORX is hooked in the HyperView menu bar!! additional buttons can be added to the button bar!! installation is possible parallel to the original MVP tool bar
21 Automatic vs. semi!! TEC WORX TEC WORX integration HyperWorks 9 Flexible graphical user interface using TK widgets:!! permanent area for often used functions and procedures!! application dependent area to allow a flexible working environment there are two tabbed tool bars (e.g. geom+mesh for the mesher, mesh+tool for assembly, tool+solver for model setup)
22 Practical example: design change of a seat cushion side member!! Example Meshing Materials & Props Connections Mesh exchange seat model by TEC BENCH TM
23 Practical example: design change of a seat cushion side member meshing materials properties connections!separating parts!batch mid-surface generation Example!! Meshing Materials & Props Connections Mesh exchange Surf 2 Comp:!! splits the model in separate parts Solid 2 Midsurf:!! generates mid-surfaces in batch mode (part by part)!! extracts the part thickness if possible
24 Surf 2 Comp Example!! Meshing Materials & Props Connections Mesh exchange model by TEC BENCH TM!! if all CAD data is on only one layer "Surf 2 Comp" splits model in seperate parts
25 Surf 2 Comp Example!! Meshing Materials & Props Connections Mesh exchange model by TEC BENCH TM!! to generate mid-surface for several parts at once use "Solid 2 Midsurf"
26 Surf 2 Comp Example!! Meshing Materials & Props Connections Mesh exchange model by TEC BENCH TM As additional benefits you get:!! a sorted model (midsurf directly behind solid CAD)!! thickness information
27 Practical example: design change of a seat cushion side member meshing materials properties connections!integration of TEC ODM TM batch mesher Example!! Meshing Materials & Props Connections Mesh exchange TEC ODM TM :!! batch mesher just one click away!! no need for exporting geometry to seperate files!! mesh all displayed parts with given criteria!! higher acceptance for batch-meshing in daily work
28 Practical example: TEC ODM TM Example!! Meshing Materials & Props Connections Mesh exchange TEC ODM TM model by TEC BENCH TM
29 Practical example: design change of a seat cushion side member meshing materials properties connections!connection to customer database Example Meshing!! Materials & Props Connections Mesh exchange!! search for materials in a TK-list!! possibility to type in material ID directly!! no material cards in the working-deck!! model structure with material include file!! apply property numbers for standard cards (for the use of a property include file RADIOSS only)
30 Practical example: design change of a seat cushion side member meshing materials properties connections!automatic joint generation Example Meshing Materials & Props!! Connections Mesh exchange!! generate joints by selecting the nodes of two holes!! automatic correction of joint directions!! flexible tool (usable for KJOINTs, SPRINGs, BEAMs)!! the perfect rigid-joint-rigid connection is only 5 clicks away
31 Joint generator!! Click 1: TEC WORX button "joint generator" Example Meshing Materials & Props!! Connections Mesh exchange
32 Joint generator!! Click 2: one first hole node Example Meshing Materials & Props!! Connections Mesh exchange
33 Joint generator!! Click 3: one second hole node Example Meshing Materials & Props!! Connections Mesh exchange
34 Joint generator!! Click 4: middle mouse button Example Meshing Materials & Props!! Connections Mesh exchange
35 Joint generator!! Click 5: there is no fifth click, the connection is already finished! Example Meshing Materials & Props!! Connections Mesh exchange
36 Practical example: design change of a seat cushion side member meshing materials mesh exchange connections properies!automatic joint generation Example Meshing Materials & Props Connections!! Mesh exchange To update a model normally only some parts have to be changed. So we start with a base model and new CAD, e.g. for the cushion side member. For this application we build: the "killer feature of TEC WORX: copy-paste-meshxchange:!! copy the mesh from one HyperMesh session to another!! exchange the mesh from one part with the mesh of another part!! reconnect the new mesh to the existing connection!! respect all TH and set entries
37 Practical example: design change of a seat cushion side member meshing materials mesh exchange connections properies!automatic joint generation Example Meshing Materials & Props Connections!! Mesh exchange Put new mesh of cushion side member in existing seat model
38 MeshXchange!! switch to a second HyperMesh session Example Meshing Materials & Props Connections!! Mesh exchange
39 Step 1: Copy!! display the new mesh component in the second HyperMesh session!! press the TEC WORX copy button Example Meshing Materials & Props Connections!! Mesh exchange
40 Step 2: Paste!! go to the HyperMesh session with your base model loaded!! press the TEC WORX paste button to get the copied mesh in this session Example Meshing Materials & Props Connections!! Mesh exchange
41 Step 3: MeshXchange!! press the TEC WORX MeshXchange button!! select the source mesh (here: gray) and the destination (cyan) comp Example Meshing Materials & Props Connections!! Mesh exchange
42 Step 3: MeshXchange!! as result you get the new mesh on the existing comp!! it respects the existing number range Example Meshing Materials & Props Connections!! Mesh exchange
43 Step 4: Mesh reconnect!! press reconnect to re-build all nodal connections of your component!! this reactivates all TH and set entities also Example Meshing Materials & Props Connections!! Mesh exchange
44 Step 5: Control your connections!! as the final step you have to control your connections!! temp nodes help you to find unconnected nodes!! plot elements show you the connection directions Example Meshing Materials & Props Connections!! Mesh exchange
45 !! TEC WORX is our tool-box to collect all tools, which are helping more than 200 CAE experts day by day!! it optimizes CAE model build efficiency by reducing "clicks per task"!! this presentation has shown only a few features of this tool-box!! it increases the model quality by error-free mapping of reproducable tasks!! it changes the way to work especially by bringing copy and paste into HyperMesh!! Next steps:!! finalize de-bugging!! integrate database tools!! respect customer reactions on EHTC08
46 !! TEC WORX will grow!! will use the experience of more than 200 CAE experts to push the future development of TEC WORX!! TEC WORX will always be one step ahead!! TEC WORX 1.0 will be available for our customers soon
47 Live-demo? Contact us!
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