SOLIDWORKS. Advanced Part Modeling. Dassault Systèmes SolidWorks Corporation 175 Wyman Street Waltham, Massachusetts USA

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1 SOLIDWORKS Advanced Part Modeling Dassault Systèmes SolidWorks Corporation 175 Wyman Street Waltham, Massachusetts USA

2 , Dassault Systemes SolidWorks Corporation, a Dassault Systèmes SE company, 175 Wyman Street, Waltham, Mass USA. All Rights Reserved. The information and the software discussed in this document are subject to change without notice and are not commitments by Dassault Systemes SolidWorks Corporation (DS SolidWorks). No material may be reproduced or transmitted in any form or by any means, electronically or manually, for any purpose without the express written permission of DS SolidWorks. The software discussed in this document is furnished under a license and may be used or copied only in accordance with the terms of the license. All warranties given by DS SolidWorks as to the software and documentation are set forth in the license agreement, and nothing stated in, or implied by, this document or its contents shall be considered or deemed a modification or amendment of any terms, including warranties, in the license agreement. Patent Notices SOLIDWORKS 3D mechanical CAD and/or Simulation software is protected by U.S. Patents 6,611,725; 6,844,877; 6,898,560; 6,906,712; 7,079,990; 7,477,262; 7,558,705; 7,571,079; 7,590,497; 7,643,027; 7,672,822; 7,688,318; 7,694,238; 7,853,940; 8,305,376; 8,581,902; 8,817,028; 8,910,078; 9,129,083; 9,153,072; 9,262,863; 9,465,894; 9,646,412 and foreign patents, (e.g., EP 1,116,190 B1 and JP 3,517,643). edrawings software is protected by U.S. Patent 7,184,044; U.S. Patent 7,502,027; and Canadian Patent 2,318,706. U.S. and foreign patents pending. Trademarks and Product Names for SOLIDWORKS Products and Services SOLIDWORKS, 3D ContentCentral, 3D PartStream.NET, edrawings, and the edrawings logo are registered trademarks and FeatureManager is a jointly owned registered trademark of DS SolidWorks. CircuitWorks, FloXpress, PhotoView 360, and TolAnalyst are trademarks of DS SolidWorks. FeatureWorks is a registered trademark of HCL Technologies Ltd. SOLIDWORKS 2018, SOLIDWORKS Standard, SOLIDWORKS Professional, SOLIDWORKS Premium, SOLIDWORKS PDM Professional, SOLIDWORKS PDM Standard, SOLIDWORKS Simulation Standard, SOLIDWORKS Simulation Professional, SOLIDWORKS Simulation Premium, SOLIDWORKS Flow Simulation, edrawings Viewer, edrawings Professional, SOLIDWORKS Sustainability, SOLIDWORKS Plastics, SOLIDWORKS Electrical Schematic Standard, SOLIDWORKS Electrical Schematic Professional, SOLIDWORKS Electrical 3D, SOLIDWORKS Electrical Professional, CircuitWorks, SOLIDWORKS Composer, SOLIDWORKS Inspection, SOLIDWORKS MBD, SOLIDWORKS PCB powered by Altium, SOLIDWORKS PCB Connector powered by Altium, and SOLIDWORKS Visualization are product names of DS SolidWorks. Other brand or product names are trademarks or registered trademarks of their respective holders. COMMERCIAL COMPUTER SOFTWARE - PROPRIETARY The Software is a "commercial item" as that term is defined at 48 C.F.R (OCT 1995), consisting of "commercial computer software" and "commercial software documentation" as such terms are used in 48 C.F.R (SEPT 1995) and is provided to the U.S. Government (a) for acquisition by or on behalf of civilian agencies, consistent with the policy set forth in 48 C.F.R ; or (b) for acquisition by or on behalf of units of the Department of Defense, consistent with the policies set forth in 48 C.F.R (JUN 1995) and (JUN 1995) In the event that you receive a request from any agency of the U.S. Government to provide Software with rights beyond those set forth above, you will notify DS SolidWorks of the scope of the request and DS SolidWorks will have five (5) business days to, in its sole discretion, accept or reject such request. Contractor/ Manufacturer: Dassault Systemes SolidWorks Corporation, 175 Wyman Street, Waltham, Massachusetts USA. Copyright Notices for SOLIDWORKS Standard, Premium, Professional, and Education Products Portions of this software Siemens Product Lifecycle Management Software Inc. All rights reserved. This work contains the following software owned by Siemens Industry Software Limited: D-Cubed 2D DCM Siemens Industry Software Limited. All Rights Reserved. D-Cubed 3D DCM Siemens Industry Software Limited. All Rights Reserved. D-Cubed PGM Siemens Industry Software Limited. All Rights Reserved. D-Cubed CDM Siemens Industry Software Limited. All Rights Reserved. D-Cubed AEM Siemens Industry Software Limited. All Rights Reserved. Portions of this software HCL Technologies Ltd. Portions of this software incorporate PhysX by NVIDIA Portions of this software Luxology, LLC. All rights reserved, patents pending. Portions of this software DriveWorks Ltd. 2011, Microsoft Corporation. All rights reserved. Includes Adobe PDF Library technology Copyright Adobe Systems Inc. and its licensors. All rights reserved. Protected by U.S. Patents.5,929,866; 5,943,063; 6,289,364; 6,563,502; 6,639,593; 6,754,382; Patents Pending. Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, Distiller and Reader are registered trademarks or trademarks of Adobe Systems Inc. in the U.S. and other countries. For more DS SolidWorks copyright information, see Help > About SOLIDWORKS. Copyright Notices for SOLIDWORKS Simulation Products Portions of this software 2008 Solversoft Corporation. PCGLSS Computational Applications and System Integration, Inc. All rights reserved. Copyright Notices for SOLIDWORKS PDM Professional Product Outside In Viewer Technology, Oracle 2011, Microsoft Corporation. All rights reserved. Copyright Notices for edrawings Products Portions of this software Tech Soft 3D. Portions of this software Jean-Loup Gailly and Mark Adler. Portions of this software Dconnexion. Portions of this software Open Design Alliance. All rights reserved. Portions of this software Spatial Corporation. The edrawings for Windows software is based in part on the work of the Independent JPEG Group. Portions of edrawings for ipad copyright Silicon Graphics Systems, Inc. Portions of edrawings for ipad copyright Apple Computer Inc. Copyright Notices for SOLIDWORKS PCB Products Portions of this software 2017 Altium Limited. Document Number: PMT1803-ENG

3 Contents Introduction About This Course Prerequisites Course Design Philosophy Using this Book Laboratory Exercises A Note About Dimensions Conventions Used in this Book About the Training Files Training Templates Windows Use of Color Graphics and Graphics Cards Color Schemes More SOLIDWORKS Training Resources Local User Groups Lesson 1 Multibody Design Techniques Multibody Parts Hide/Show Tree Items Multibody Design Techniques Creating a Multibody Merge Result Case Study: Multibody Design Contour Selection i

4 Contents SOLIDWORKS Lesson 2 Saving Solid Bodies Solid Bodies Folder Local Operations Feature Scope Patterning Bodies Tool Body Technique Using Insert Part External References Entities to Transfer Locate Part and Move/Copy Bodies Combining Bodies Case Study: Protective Screen Intersect with Solid Bodies Case Study: Bowl Calculating Internal Volume Indent Feature Case Study: Indent Deleting Solid Bodies Delete/Keep Body Feature Exercise 1: Bridging a Multibody Part Exercise 2: Local Operations Exercise 3: Positioning Inserted Parts Exercise 4: Patterning Bodies Exercise 5: Modeling Negative Space Exercise 6: Combining a Multibody Part Exercise 7: Indent Multibody Part vs. Assembly Saving Bodies Functions Default Templates Case Study: Clamp Insert into New Part Save Bodies Case Study: Boat Cleat Modeling for Rapid Tooling Splitting a Part into Multiple Bodies Split Feature Case Study: Handle Saving Split Bodies Automating an Assembly Case Study: Using Split Part with Legacy Data Exercise 8: Insert into New Part Exercise 9: Split Part and Save Bodies Exercise 10: Modeling for Rapid Tooling ii

5 SOLIDWORKS Contents Lesson 3 Sketching with Splines Curves in Sketches Using Sketch Pictures Case Study: Guitar Body Splines Standard Spline Keep it Simple Creating and Manipulating Splines Anatomy of a Spline Spline Tools Adding Spline Relations Spline Handle Basics Spline Handle Relations Changing the Shape of a Spline The Control Polygon Manipulating the Spline Handles Fully Defining Splines Evaluating Splines Spline Evaluation Tools What is Curvature? Evaluating Curve Quality using Curvature Combs Spline Parameters Other Spline Modification Tools Case Study: Two Point Spline Equal Curvature Evaluating Continuity with Curvature Combs Analyzing Solid Geometry Display Curvature Zebra Stripes Surface Curvature Combs Style Spline Case Study: Watering Can Handle Style Spline Types Style Spline Tools Fit Spline Case Study: Coffee Cup Fit Spline Parameters Fit Spline Tolerance Splines Summary Exercise 11: Fleur-de-lis Exercise 12: Soda Bottle Exercise 13: Spline Practice Exercise 14: Coffee Cup Handle Exercise 15: Fun with Splines iii

6 Contents SOLIDWORKS Lesson 4 Introduction to Sweeping Sweeping Sweep Requirements Case Study: Faux Raised Panel Door Sweep with Guide Curves Case Study: Bottle Body Pierce Relation Showing Intermediate Sections Multi-thickness Shell The SelectionManager Case Study: Hanger Bracket Exercise 16: Oval Foot Drawer Pull Symmetrical Splines Exercise 17: Tire Iron Circular Profile Sweep Dome Feature Exercise 18: Starship Fuselage Exercise 19: Build Your Own Bottle Lesson 5 3D Sketching and Curve Features Curve Features Case Study: Spring Sweeping Along a 3D Path D Sketching Using Reference Planes Additional Techniques Space Handle Subset of Sketch Entities and Relations Helix Curve Helix and Spiral Feature Creating a 3D Curve from Orthogonal Views Projected Curve Feature Combining Curves Composite Curve Feature Smoothing Transitions Exercise 20: 3D Sketching Exercise 21: 3D Sketching with Planes Activating a Plane Creating a Plane within a 3D Sketch Exercise 22: D-cell Flashlight Spring Exercise 23: Water Bottle Cage iv

7 SOLIDWORKS Contents Lesson 6 Threads and Library Feature Parts Bottle Features Library Feature Parts Case Study: Modeling Threads Thread Feature Thread Profile Saving a Library Feature Part Performance Considerations Performance Settings in System Options Performance Settings in Document Properties Suppressing Features Using the Freeze Bar Case Study: Adding the Label Outline Designing a Library Feature Part Library Feature File Locations Anatomy of a Library Feature Part File Explorer Dissolve Library Feature Creating the Sweep Path Splitting a Face Sweeping Along Model Edges Propagate Along Tangent Edges Exercise 24: Worm Gear Exercise 25: Adding the Bottle Lip Exercise 26: Starship Continued v

8 Contents SOLIDWORKS Lesson 7 Advanced Sweeping Sweep Options Additional Sweep Settings Profile Orientation Intermediate Sections Follow Path Keep Normal Constant Case Study: Keep Normal Constant Intersection Curve Feature Visualizing Sweep Sections Face Curves Controlling Twist Case Study: Controlling Twist Case Study: Controlling Twist with Guide Curves Case Study: Align with End Faces Sweeping Along Non-tangent Edges Solid Profile Case Study: Drill Bit Exercise 27: Twist Along Path Defining Twist Exercise 28: Controlling Twist with Guide Curves Equation Driven Curve What do the Equations Mean? Exercise 29: Makeup Case Exercise 30: Mouse Exercise 31: Blower Housing Lesson 8 Introduction to Loft and Boundary Features Comparing Complex Features How Lofting and Boundary Work Case Study: Defroster Vent Loft Feature Preparation of the Profiles Merge Tangent Faces Start and End Constraints Boundary Feature Boundary with Surfaces SelectionManager in Loft and Boundary vi

9 SOLIDWORKS Contents Case Study: Lofted Merge Case Study: Reusing Sketches Copying a Sketch Modify Sketch Derived Sketches Boundary Preview Options Sketch Block and Library Feature Profiles Exercise 32: Lofted Vase Exercise 33: Creating a Transition Exercise 34: Light Cover Exercise 35: Sketch Blocks as Profiles Curve Through XYZ Sketch Blocks Lesson 9 Advanced Loft and Boundary Features Additional Curves in Loft and Boundary Centerline Lofting Case Study: Heat Shield Sharing Sketches Loft Preview Options Adding Sketch Segments Segment Split Entities Cleaning Up a Model Deleting Faces Delete Face Feature Evaluating Edges Deviation Analysis Face Fillets Case Study: Hook Planning a Modeling Strategy Curve Influence Exercise 36: Hook Continued Exercise 37: Funnel Conics Exercise 38: Rocker Arm vii

10 Contents SOLIDWORKS Lesson 10 Advanced Filleting and Other Features Fillet Settings Fillet Parameters Fillet Method Fillet Profile Constant Size Fillets Multiple Radius Setback Parameters Delete Face: Delete and Fill Fillet Options Select Through Faces Keep Features Round Corners Overflow Options Variable Size Fillets Variable Size Control Points Variable Size Fillet Profile Straight and Smooth Transitions Zero Radius Values Face Fillets Curvature Continuous Fillets Radial or Chord Width Definition Hold Lines FilletXpert Other Advanced Features Wrap Feature Deform Feature Point Deformation Curve to Curve Deformation Surface Push Deformation Joining Surfaces Knit Surface Feature Direct Editing Move Face Feature Exercise 39: Variable Radius Fillet Exercise 40: Face Fillets Exercise 41: Bottle Fillets Exercise 42: Watering Can Exercise 43: Delete Face Exercise 44: Direct Editing viii