2014 Molding Innovation Day

Transcription

1 2014 Molding Innovation Day Moldex3D rel.13 (1 parte) (T.Sun/V.Tsai/S.Canali - Moldex3) 10 Luglio 2014 POINT Polo per Innovazione Tecnologica Dalmine Bergamo Moldex3D Italia srl Corso Promessi Sposi 23/D Lecco (LC)

2 What we want to bring into the new version Convenience New functions Efficiency Moldex3D 2

3 Designer BLM - New support of GAIM, WAIM, Co- Injection, Bi-Injection, and MCM molding process - BLM for runner and cooling channel solid model - Equipped with Fix Hole Wizard and Unfillet Wizard for automatic detection of mesh defect - Auto refinement kernel enhancement 3

4 Designer BLM > Supports the following simulation: MCM (multiple component molding) 3D cooling channel analysis Compression molding analysis PIM (Powder injection molding) analysis MuCell molding process GAIM, WAIM, Co-Injection and Bi-Injection molding process > BLM for runner solid model > BLM for cooling channel solid model > Feature seeding mechanism > Fix wizard & Fix hole wizard > Auto stitch contact faces > Enhance auto refinement kernel 4

5 BLM for Runner Solid Model > Generates BLM solid mesh for the runner in geometry solid type, either by importing from other sources or building in Moldex3D Designer > Benefit Easier to create mesh for the complex runner system Saves line recreation for runner layout description 5

6 6 Unbalanced filling

7 Temperature Profile in Runners colder Secondary runner B colder hotter hotter Primary runner Secondary runner A 7 7

8 Mesh Resolution & Temperature Interior Mesh Grid Layer(s) 1 Temperature Poor 2 3 OK Good 8

9 BLM for Cooling Channel Solid Model > Generates BLM solid mesh for the cooling system in geometry solid type, either by importing from other sources or building in Moldex3D Designer > Benefit Easier to create mesh for complex cooling system Saves line recreation for cooling layout description 9

10 Auto Stitch Contact Faces > Functions to auto stitch contact face mesh for MCM model Helps stitch the surface mesh in geometry contact region > Benefit Saves mesh preparation time for MCM model Geometry model Red color represents regions missing match Blue color represents regions whose surface matches 10

11 Appealing to the designers 11

12 Designer: Gate Location Adviser Enhancement > Allows user-defined gate-definable faces or gateforbidden faces under automatic gate location adviser mode > Allows to add/move/remove gate location manually > Provides melt flow L/T (Length/Thickness) ratio prediction > Highlight the region with user-specified L/T ratio > Benefit Determines the gate location through a more theoretical and efficient approach 12

13 Designer: User Experience Enhancement > Supports Center of cavity as an option of sprue position in runner wizard > Modify Thickness function capability expanded - circular feature application > Options to export mesh directly after edesign mesh finished center of gate center of cavity 13

14 14 Post-Processor (Material Wizard / Process Wizard)

15 R13.0 Material Database Upgrade > 41 materials are newly added ASA(1), PA(4), PE(1), PBT(1), PC(1), PC+ABS(2), POLYBLEND(3), Polyester(1), PP(8), PPO(PPE)(15), PPS(1), SPS(1), TPO(2) > There are 438 materials are updated for other properties, including viscosity, PVT, mechanical and temperature 15

16 Major Laboratory equipments line-up Rheograph RG25 Capillary viscosity and thermal conductivity with counter pressure equipped CR-6000 Capillary viscosity at different temperature and shear rates pvt-6000 pvt change at different temperature and pressure MCR 502 Rotation and oscillation tests for viscoelastic properties DSC 8500 Transition temperatures and crystallization kinetics Instron-8966 Mechanical properties 16

17 More Injection Molding Machine UI > Adds six UI settings of injection molding machine in Process Wizard ARBURG CLF JSW FANUC-S2000I Victor Taichung MITSUBISHI Electric Machine Hydraulic Machine NIIGATA 17

18 18 Machine characteristics

19 Machine characteristics Time const. of injection speed=0.025 Time const. of injection speed=

20 20 Post-Processor (Project)

21 New Solve Accuracy/Performance UI > New user interface to define the solver Accuracy/Performance value > The default setting is the same either in Moldex3D R13.0 or R12.0 > Obtains accurate filling results in Accurate option > Allows to define the analysis reference in Advanced option 21

22 Part/Mold Insert Display Enhancements > Supports to show/hide individual part insert and mold insert object > Supports to clip or slice an individual part insert and mold insert object when displaying result > Benefit Easier to visualize the analysis result of each individual insert component 22

23 Report Wizard: Compare Run Analysis Result > Compares different run results through report wizard > Compares up to 4 (2-4) analysis results in different runs in one report > Report types, HTML, PPT and PDF, are all supported > Benefit Easily makes the comparison between different run analysis results 23

24 Expert: Linear Shrinkage as Quality Factor > Supports to define the linear shrinkage between two nodes as quality factor for DOE analysis > Benefit More efficiently control the model linear shrinkage value through DOE method Linear shrinkage 1 Linear shrinkage 2 24

25 25 Remote Computing

26 Multiple Time Step Download Function > Computing Manager: Enables to download multiple time step result when the analysis is still running in job scheduler By clicking Download, all finished step results can be viewed 26

27 Manage Job and Node via Browser > Non-Administrator Users Enables to monitor and change sequence of jobs and nodes from your side with PC browser or mobile browser > Administrator Users Fully controls all RC jobs via PC browser or mobile browser 27

28 Moldex3D Italia srl Corso Promessi Sposi 23/D Lecco (LC) Thank you! 谢谢! Grazie!