KERAPLAN d TECHNICAL CERAMICS DRIP CUPS & SINKS
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1 KERAPLAN d TECHNICAL CERAMICS DRIP CUPS & SINKS /EN
2 p 002 OUR MISSION FOR PERFECT LABORATORY Our mission is to produce and distribute only high-quality laboratory products, providing excellent services to customers and ensuring certified products at competitive prices. Customer Centrality: we adopt a strongly market-oriented approach to guarantee to our clients a real added value of our products and services, often exceeding their expectations. Total Commitment to Quality: we pursue standards of high quality and reliability for all our products, services and processes. Continuous Innovation: we operate as a dynamic, innovative and creative company, determined to provide cutting-edge solutions to ensure a substantial and differentiated value to our market. KERAPLAN S.r.l Dorno ITALY Tel: Fax: info@keraplan.com
3 p 003 PRODUCT SPECIFICATIONS With over 48 years of experience KERAPLAN d is one of the world s leading companies in the production of Technical Ceramics for laboratory applications. Our priority is to offer a high quality product made with modern and environmentally friendly industrial processes. We respect the request of high quality products, but always with maximum flexibility and availability for the customer. KERAPLAN d has established a program of production that provides a maximum re-use of wastes, generating only a small percentage of scraps. All the products created by KERAPLAN d are made of Technical Ceramics, a blend of clay, quartz, feldspar and other natural products, suitably mixed and fired at a temperature of 1240 C. Unlike other standard ceramics our acid-proof ceramic has higher density, lower absorption of liquids and a higher resistance.
4 p 004 COLORS & GLAZING The glazing of our worktops and sinks is specially studied to withstand the aggression of the chemical agents normally used in the laboratory applications. In the glazing process, colour pigments are sprayed on the surface and, during the heat process at high temperature, they completely blend together with the ceramic surface and crystallize. Besides the protective function of the surface, the glazing process (in several colours) can also be considered as a beauty treatment of the ceramic products. UNIFORM COLORS KER 9010 KER 7035 KER 7004 KER 5014 KER 1013 MIXED COLORS KER 9000 KER 5001 To guarantee optimal uniformity of the products, the same enamels are used for all colors. All the images referred to the colors are purely indicative. Please, contact our office to receive small samples of our colours by courier. KERAPLAN d reserves the right to modify its catalogue without any notice.
5 p 005 DRIP CUPS AND SINKS KERAPLAN d provides to supply a wide range of drip cups and sinks made of Technical Ceramics and polypropylene, ideal for laboratory benchtops. The V10 SERIES is composed by drip cups and sinks in different shapes and dimensions to meet the main requirements of the customers. All the V10 products are supplied with universal polypropylene accessories as fitting waste with a 1½ screw, stopper and standing pipe (only for sinks). Installation options: VS SERIES / under mounted drip cups and sinks VI SERIES / flush mounted drip cups and sinks for tiles benchtops VT SERIES / top mounted drip cups and sinks VQ SERIES / quick mounted drip cups and sinks VP SERIES / polypropylene drip cups and sinks All the drip cups and sinks included in the V10 SERIES are designed to be used not only with acid-proof Technical Ceramic surfaces but also with tops made of other materials like LAMINAM, FUNDERMAX or TRESPA. All the VP drip cups and sinks are made of polypropylene and distributed by KERAPLAN d. To guarantee high resistance and stability, all the sinks should be supported under the structure with metal bars or monopods.
6 p 006 VS SERIES UNDER MOUNTED DRIP CUPS AND SINKS The VS SERIES is composed by a wide number of drip cups and sinks specifically designed to be glued under the acid-proof ceramic surfaces produced by KERAPLAN d. Every single drip cup and sink is associated to a glazed aperture properly created, to ensure a perfect installation. Sink VS detail Under mounted sink
7 p 007 VS150 Ø 145 x 120 Ø 110 x 110 1,3 VS x 136 x x 100 x 105 2,5
8 p 008 VS x 135 x x 100 x 50 1,7 VS x 115 x x 76 x 100 4,2
9 p 009 VS x 145 x x 115 x 100 2,9 VS x 310 x x 248 x 170 8,5
10 p 010 VS x 410 x x 330 x ,5 VS x 450 x x 390 x ,0
11 p 011 VS x 455 x x 392 x ,0 VS x 490 x x 425 x ,0
12 p 012 VS x 405 x x 345 x ,0 VS x 450 x x 395 x ,0
13 p 013 VS x 455 x x 370 x ,5 VI SERIES FLUSH MOUNTED DRIP CUPS AND SINKS The VI SERIES is composed by drip cups and sinks studied and designed to be installed with ceramic tiles. In addition, they can often be supplied separately and installed on surfaces made of melamine, wood or other materials. All the VI Sinks are usually rectified with CNC machines to ensure dimensional uniformity. Sink VI detail Flush mounted sink
14 p 014 VI150 Ø 145 x 120 Ø 110 x 110 1,3 VI x 135 x x 100 x 105 2,5
15 p 015 VI x 145 x x 115 x 100 2,9 VI x 295 x x 248 x 170 8,5
16 p 016 VI x 395 x x 330 x ,5 VI x 445 x x 390 x ,0
17 p 017 VI x 445 x x 392 x ,0 VI x 395 x x 345 x ,0
18 p 018 VI x 445 x x 395 x ,0 VI x 445 x x 370 x ,5
19 p 019 VT SERIES TOP MOUNTED DRIP CUPS AND SINKS The VT SERIES is a new range of products with the characteristic of being easier and faster to install. As for the VQ SERIES, thanks to the new installation system from the top studied by KERAPLAN d, the installation operations are faster. The sinks are inserted in a glazed aperture properly created and, thanks to this fact, the installation can be at the end of the work, after the positioning of the workbenches; the operators can easily fix the sinks to the surfaces with silicon or epoxy glue. Sink VT detail Top mounted sink
20 p 020 VT x 178 x x 118 x 101 1,8 VT x 178 x x 118 x 101 3,0
21 p 021 VT x 108 x x 70 x 78 1,6 VT x 310 x x 248 x 170 7,7
22 p 022 VT x 410 x x 330 x ,0 VT Ø 410 x 176 Ø 341 x 164 7,1
23 p 023 VQ SERIES QUICK MOUNTED DRIP CUPS AND SINKS The VQ SERIES is a new range of products, similar to other produced by KERAPLAN d, but with the characteristic of being easier to install. In fact, thanks to the new installation system from the top studied by KERAPLAN d, the installation operations become faster. The sinks are inserted in a rebated cut-out properly created. Now, the installation of the sinks can be at the end of the work, after the positioning of the workbenches; the operators can easily fix the sinks to the surfaces with silicon or epoxy glue. Sink VQ detail QUICK mounted sink
24 p 024 VQ x 178 x x 118 x 101 3,0 VQ x 445 x x 390 x ,0
25 p 025 ACCESSORIES FOR DRIP CUPS AND SINKS All the KERAPLAN d drip cups and sinks made of Technical Ceramic are supplied with polypropylene waste fitting 1 1/2 and pipe overflow.
26 p 026 VP SERIES POLYPROPYLENE DRIP CUP The VP SERIES drip cup is made of polypropylene, has a great design, it is easy to install and resistant to most chemical products. Polypropylene is an easy-to-use material, with excellent mechanical resistance and resistant to high temperatures up to 100 C. The material is also very easy to clean. VP x 115 x x 90 x 180 2,3
27 p 027 LR SERIES SMALL WASHING UNIT The washing unit LR is produced with standard front and lateral glazed edges but, if necessary, can also be supplied with one or two cut sides for a perfect connection with other worktops. This product has a real aperture of mm 500x400. Like all the ceramic surfaces produced by KERAPLAN d, the LR can be supplied with fitting holes for water and/or gas taps, it is self-supporting and ready to be installed upon the most used metallic structures available on the market. LR x 600 x x 400 x ,0 95
28 p 028 APERTURES FOR DRIP CUPS AND SINKS KERAPLAN d creates specific apertures for the installation of drip cups and sinks referred to the SERIES VS, VT, VQ and VP. The VS SERIES has its own range of glazed apertures (SERIES AS) to guarantee a correct connection to the Technical Ceramic worktops, wherever they need to be placed. The VT SERIES has its own range of apertures (SERIES AT) to guarantee a correct connection to the worktops in different material wherever they need to be placed. The VQ SERIES has its own range of rebated apertures (SERIES AQ). Every aperture is named with a code directly referred to its drip cup or sink to eliminate the possibility of errors or misunderstandings. Aperture mm Aperture mm Aperture mm AS150 Ø 100 AT x146 AQ x150 AS x80 AT x146 AQ x180 AS x76 AT x280 AQ x450 AS x105 AT Ø 375 AP x115 AS AS AS AS AS AS AS AS x x x x x x x x365
29 p 029 POSITIONING OF DRIP CUPS AND SINKS The apertures can be positioned on the worktops according to the need of the customer but always respecting the minimum distances indicated by KERAPLAN d. Apertures can be glazed or unglazed. Minimum distances for sink apertures: A: min. 120 mm B: min 160 mm Minimum distances for drip cup apertures C: min 60 mm
30 p 030 FITTING HOLES FOR TAPS If necessary KERAPLAN d is able to create fitting holes for the installation of water and gas taps, especially if there is not the possibility to have dedicated shelves. The standard diametres are: Ø 10 / 20 / 25 / 30 / 35 / 40 / 50 mm and Ø 1/2 GAS / 1 GAS DRAINING GROOVES All the KR, PR, MR and NR SERIES worktops can be customized with the possibility to add draining systems and other special machining. Draining grooves Additional machining for washing units. All the worktops can be supplied with draining grooves and their position can vary depending on position, type or quantity of sinks to install.
31 p 031 HANDLING AND TRANSPORT All our products are supplied using different types of packing (nylon, carton or wood) that have to be handled with attention by specialized workers. Workers have to use the correct handling system according to dimension and weight of any singular packing, paying particular attention to do not damage the ceramic products inside. All the packages are properly made by KERAPLAN d in accordance to the specific products to deliver. UNPACKING AND DISPOSAL WASTE Before to install the items supplied it is necessary to completely remove internal and external packaging including the eventual protective films present on some of the stainless steel parts. Packing can be temporarily stored as special waste before disposal, always considering the official regulations of the referring country where is stocked. INSTALLATION All the products must be installed by qualified employees that have to follow the instructions eventually enclosed by KERAPLAN d (if necessary and only if required) and, among all, following the indications of the constructors that provided to design the laboratory, unless the products are delivered fully assembled and ready to use. Proceed to carefully clean the products with water, soap and alcohol-based disinfectant before to use. KERAPLAN d creates packing solutions on demand according to the request of the customer and the destination of the goods. Usually there are two main packing solutions: the Standard Packing (wooden crate) normally used for European countries and the Special Packing (completely close wooden box) used for longer shipments or on request. Both the solutions are available in four different dimensions in order to perfectly contain worktops and sinks reducing the possibility of damages during the shipment. If necessary drip cups and sinks can be packed separately on wooden pallets. This option is normally adopted in case of volumes higher than usual, when worktops completely fulfill the crates/ boxes space.
32 KERAPLAN S.r.l Dorno ITALY Tel: info@keraplan.com
Metem S.r.l. - Via Le Canevare, Treviso (ITALY)
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