Industrial Network Trends & Technologies

Transcription

1 Industrial Network Trends & Technologies EtherNet/IP on the Plant Floor PUBLIC INFORMATION 5058-CO900F

2 IHS Technology Industrial Internet of Things 2014, April 2014 PUBLIC INFORMATION Forecasts tremendous growth in IP-addressable devices as manufacturers, industrial operations seek to capture Internet of Things value Industrial Automation accounts for over 72% 50% of installed based of Internet-connected devices in 2012, by 2025 it is forecasted to account for % CAGR % CAGR 4.6 Industrial Automation will 50% account for shipments by 2025 of new device billion devices are forecasted to be 54 installed by 2025

3 The Internet of Things (IoT) Continuing Trend in Industrial Applications More Things are gaining the ability to communicate using the same network technology as the Internet Ethernet IP (Internet Protocol) Things become the catalyst for better understanding complex processes and adapting to changes quickly smarter machines Smarter machines can be better controlled there-by increasing efficiency PLANT-WIDE OPTIMIZATION Securing the architecture means data authentication and access control become increasingly important - UNIFIED SECURE INFRASTRUCTURE Faster Time to Market Lower Total Cost of Ownership Improve Asset Utilization Enterprise Risk Management PUBLIC INFORMATION 3

4 PUBLIC INFORMATION <14% MANUFACTURERS In the U.S. have tied their machines to the enterprise network. SOURCE: Industry Week

5 PUBLIC INFORMATION Connected Enterprise Starts with Network Convergence From Basic Connectivity From Proprietary Standards... From Disparate IT and OT Networks to a Critical Part of the Infrastructure to Open Standards to Converged, Secure and Collaborative Operations

6 PUBLIC INFORMATION 6 Industrial Network Trends Industrial vs. Enterprise Network Requirements Convergence of Operation Technology(OT) with Information Technology (IT)

7 Scalable Network Framework One Size Does Not Fit All Enterprise-wide Network Enterprise-wide Network Enterprise-wide Network Enterprise-wide Network Plant-wide Network Switch with VLANs Plant-wide Network Plant-wide Network Plant-wide Network Figure 1 Not Recommended Figure 2 Recommended Depends. based on customer standards, security policies and procedures, risk tolerance, and alignment with IACS Security Standards Figure 3 Figure 4 Enterprise-wide Network Enterprise-wide Network Enterprise-wide Network Router (Zone Based FW) Firewall IDMZ Plant-wide Network Plant-wide Network Plant-wide Network Good Better Best Figure 5 Figure 6 Figure 7 PUBLIC INFORMATION 7

8 PUBLIC INFORMATION Copyright 2014 Rockwell Automation, Inc. All 8Rights Reserved. Connected Enterprise Collaboration of Partners ROCKWELL AUTOMATION & PARTNER PORTFOLIO Rockwell Automation Integrated Control & Information Cisco Wireless, Security, Switching & Routing Microsoft Operating Systems, Database / Cloud Infrastructure, & Application Security Panduit Physical Layer Network Infrastructure, Zone Enclosures VMware Data Center Virtualization PartnerNetwork Alliances, Encompass, Distributors, System Integrators, OEMs

9 Collaboration of Partners Network Technology Convergence Wide Area Network (WAN) Physical or Virtualized Servers ERP, , Call Manager Active Directory (AD) AAA Radius Enterprise WAN Enterprise Zone Levels 4 and 5 Micro Data Center Racks Patching Cable Management Copper/Fiber Physical or Virtualized Servers Patch Management Remote Gateway Services Application Mirror AV Server Physical or Virtualized Servers FactoryTalk Application Servers & Services Platform Network Services e.g. DNS, AD, DHCP, AAA Remote Access Server (RAS) Call Manager Storage Array Remote Access Server Gbps Link for Failover Detection Firewall (Active) Catalyst 6500/4500 Firewall (Standby) Cisco ASA 5500 Catalyst 3750 StackWise Switch Stack Industrial Demilitarized Zone (IDMZ) Plant Firewall: Inter-zone traffic segmentation ACLs, IPS and IDS VPN Services Portal and Terminal Server proxy Industrial Zone Site Operations and Control Level 3 Cell/Area Zones Levels 0 2 Phone Rockwell Automation Stratix 8000 Layer 2 Access Switch HMI Safety I/O Safety Controller Controller PUBLIC INFORMATION Camera Instrumentation Cell/Area Zone #1 Redundant Star Topology Flex Links Resiliency MCC I/O Soft Starter Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP) Logical Framework Physical Framework Servo Drive Cell/Area Zone #3 Bus/Star Topology Robot Noise Mitigation Control Panel Network Zone 9

10 PUBLIC INFORMATION 10 The Connected Enterprise EXECUTION MODEL Assessment Secure, Upgrade Working Data Capital Analytics Collaboration

11 Stage 1 14% MANUFACTURERS in the US have completely INTEGRATED plant floor information to the enterprise ASSESSMENT 12% Have NO integration at all Source: 2013 Industry Week Study 71 % Perceive their control systems threat level as moderate to severe 24% Have NEVER performed a vulnerability assessment Source: Control Engineering 2014 Cyber Security report PUBLIC INFORMATION Increase VALUE and Reduce RISK

12 PUBLIC INFORMATION ASSESSMENT PROTECTION against security breaches VALIDATE network performance and reliability DATA MANAGEMENT reconcile desperate data sources FUTURE PROOF for expanded use & advancements in technology - CLOUD, MOBILITY, SECURITY First step in developing the BLUEPRINT to a CONNECTED ENTERPRISE

13 Network & Security Services Industrial Control & Network Expertise Satisfy requirements of Operational Technology (OT) and Information Technology (IT) with converged global team Design and deploy to industry standards (ISA, NIST, INL, DHS ) Address security risks without sacrificing productivity LIFE CYCLE APPROACH TO SERVICES AND SOLUTIONS Reducing Risk and Creating Value Throughout Your Production Lifecycle Feasibility & Conceptual Studies Front End Engineering & Design Design & Engineering Installation & Commissioning Operation & Maintenance Upgrades & Migrations Full life cycle service offering with GLOBAL delivery capability PUBLIC INFORMATION

14 Stage 2 SECURE & UPGRADE 70% Of companies SUFFERED a security breach in the last year 28% Yet only strategic priority ranked SECURITY as a top five Source: 2014 Ponemon Institute survey Threats will continue to evolve is your architecture ready? PUBLIC INFORMATION 13% Of those that DO: ORGANIZATIONS that have implemented Smart Manufacturing 82% 49% experienced improved EFFICIENCY in their operations experienced fewer DEFECTS in their products Source: 2013 American Society for Quality (ASQ) Survey

15 PUBLIC INFORMATION SECURE & UPGRADE Automation and Networks SINGLE, UNIFIED network technology for both OT and IT PERFORMANCE INCREASE by replacing or isolating untrusted legacy systems REDUCE DOWNTIME leveraging the data from smarter devices & systems AUTHENTICATE, AUTHORIZE & ACCOUNT for who has access, and to what Better protect assets by SECURING the data flow all the way to the end points

16 OSI 7-Layer Reference Model Single Industrial Network Technology Open Systems Interconnection Application Presentation Layer 7 Layer 6 Network Services to User App Encryption/Other processing What makes EtherNet/IP industrial? Layer Name Layer No. Function Examples CIP IEC IEC Session Layer 5 Manage Multiple Applications Transport Layer 4 Reliable End-to-End Delivery Error Correction IETF TCP/UDP Network Routers Layer 3 Packet Delivery, Routing IETF IP Data Link Switches Layer 2 Framing of Data, Error Checking IEEE 802.3/802.1 Physical Cabling Layer 1 Signal type to transmit bits, pin-outs, cable type TIA Physical Layer Hardening Infrastructure Device Hardening Common Application Layer Protocol 5-Layer TCP/IP Model PUBLIC INFORMATION 16

17 PUBLIC INFORMATION 17 Industrial Applications Convergence Industrial Network Trends Information I/O Drive Control Safety Applications Process Power Control High Availability Energy Management Multi-discipline Industrial Network Convergence Disparate Network Technology Single Industrial Network Technology Camera Plant/Site I/O Controller Plant/Site Network I/O Network Safety Network Controller Instrumentation Drive Network HMI Safety I/O VFD Drive

18 PUBLIC INFORMATION 18 Industrial Network Convergence Corporate Network Corporate Network Back-Office Mainframes and Servers (ERP, MES, etc.) Human Machine Interface (HMI) Control Network Gateway Supervisory Control Office Applications, Internetworking, Data Servers, Storage Back-Office Mainframes and Servers (ERP, MES, etc.) Controller Office Applications, Internetworking, Data Servers, Storage Phone Controller Camera Supervisory Control Safety Controller Robotics Motors, Drives Actuators Robotics I/O Motors, Drives Actuators Safety I/O Sensors and other Input/Output Devices Human Machine Interface (HMI) Sensors and other Input/Output Devices Industrial Network Industrial Network Traditional 3 Tier Industrial Network Model Converged Plantwide EtherNet/IP Industrial Network Model EtherNet/IP Enabling/Driving Integrated Control & Information

19 PUBLIC INFORMATION Zoned vs. Centralized (Star) Topology Z Z Z CR CR Centralized Cabling Home runs from each node back to the Control Room. Zone Cabling Provides for reduced home-run wiring, easy moves / adds / changes.

20 PUBLIC INFORMATION Training and Competency Industrial IP Advantage A new go-to resource for educational, technical and thought leadership information about industrial network communications Basic and advanced training courses will be available in September December 2014 Register today at to be a part of the community

21 PUBLIC INFORMATION 21 Additional Material Websites Reference Architectures Design Guides Converged Plant-wide Ethernet (CPwE) Application Guides Fiber Optic Infrastructure Application Guide