L31 - Applying EtherNet/IP and Stratix Switches in Real-Time Manufacturing Applications

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Erick Hodge
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Ethernet (ODVA) Established Since 001 Rockwell Automation has several million

date has over 30,000 Nodes More than a Fieldbus Control your machinery,

2 Why EtherNet/IP Devices? EtherNet/IP is Standard EtherNet/IP is an open standard, unmodified (IEEE 80x) Ethernet (ODVA) Established Since 001 Rockwell Automation has several million Ethernet/IP nodes installed in the field Largest Industrial Ethernet Network to date has over 30,000 Nodes More than a Fieldbus Control your machinery, supervise your factory, and manage your enterprise with just one network PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved

4 PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved 5 Benefits of using Standard Ethernet COTS Products and Technologies Use commercial off the shelf (COTS) products like Ethernet switches, cameras, devices, instruments, and technologies like wireless, web pages, , remote access, and video/voice Simplified Integration Easier integration into existing Ethernet installations and corporate networks, no special requirements or conditions to meet Reduce Training No special training or knowledge needed from the IT workforce, works the same as their existing networks Leverage Technology Future proof your application and networks by leveraging the advancements of Ethernet

5 PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved 7 Manufacturing Network Convergence Corporate Network Corporate Network Back-Office Mainframes and Servers (ERP, MES,etc) Human Machine Interface (HMI) Control Network Gateway Supervisory Control Office Applications, Internetworking, Data Servers, Storage Back-Office Mainframes and Servers (ERP, MES, etc) Human Machine Interface (HMI) Office Applications, Internetworking, Data Servers, Storage Controller Supervisory Control Controller Robotics Motors, Drives Actuators Robotics Motors, Drives Actuators Sensors and other Input/Output Devices Sensors and other Input/Output Devices Traditional 3 Tier Manufacturing Network Model Converged Ethernet Manufacturing Network Model Convergence of Control and Information

6 PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved 8 The Stratix Portfolio Integrating Industrial and Enterprise Environments Products that offer: Layer and Layer 3 switching for simple to complex networks applications Advanced security services Plant-floor and Enterprise integration On-Machine Connectivity Wireless integration in hard-to-wire and remote areas Technology that offers: Advanced switching, routing and security features Common tools for Controls & IT Improved Maintainability Flexible design Customization based on your plant s needs Addressing the needs of Automation Stratix 8000/8300 Layer, Layer 3 Stratix 5900 Services Router ArmorStratix 5700 Stratix 5100 Wireless Access Point/Workgroup Bridge Stratix 000 Unmanaged as well as Operations Stratix 5700 Layer Stratix 6000 Layer Stratix ETAPs and IT

Stratix 8000 & 8300 Layer & Layer 3 Modular Managed Configurable up to 6 ports Base Unit - 6 or 10

SFPs available Power over Ethernet (PoE) 8 ports PoE & PoE+ (port configurable) CompactFlash card

applications Security Resiliency & Redundancy Operating Temp: -40ºC to 60ºC Dual Purpose Uplink Ports

Singlemode Copper, fiber, SFP & PoE Expansion Modules PUBLIC INFORMATION Ideal for connecting into a

7 Stratix 8000 & 8300 Layer & Layer 3 Modular Managed Configurable up to 6 ports Base Unit - 6 or 10 port Expansion Modules Cooper, Fiber, SFP & PoE SFP for multi & single mode fiber Wide variety of SFPs available Power over Ethernet (PoE) 8 ports PoE & PoE+ (port configurable) CompactFlash card Stores configuration and IOS for easy device replacement Advanced feature set to address: EtherNet/IP applications Security Resiliency & Redundancy Operating Temp: -40ºC to 60ºC Dual Purpose Uplink Ports 10/100/1000 Copper or SFP Data Ports 10/100 Copper SFP Fiber Transceiver 100M and 1G Multimode and Singlemode Copper, fiber, SFP & PoE Expansion Modules PUBLIC INFORMATION Ideal for connecting into a higher level of the network infrastructure architecture Copyright 014 Rockwell Automation, Inc All Rights Reserved

Stratix 5700 Layer Managed Fixed Port 3 base platforms offering 3

support multi & single mode fiber Wide variety of SFPs available

switch Power over Ethernet (PoE) 4 ports PoE & PoE+ (port configurable)

set Same feature set as the Stratix 8000 Integrated NAT functionality

card for backup PUBLIC INFORMATION Ideal for connecting machines into

8 Stratix 5700 Layer Managed Fixed Port 3 base platforms offering 3 configurations 6, 10 & 0 port base units Gig port option SFP slots support multi & single mode fiber Wide variety of SFPs available SecureDigital flash card (optional) Stores configuration and IOS of switch Power over Ethernet (PoE) 4 ports PoE & PoE+ (port configurable) Two software packages Lite & Full software versions Advanced feature set Same feature set as the Stratix 8000 Integrated NAT functionality Connected & static routing *Combo ports can be either copper or SFP SD card for backup PUBLIC INFORMATION Ideal for connecting machines into the plant networks converged networks Copyright 014 Rockwell Automation, Inc All Rights Reserved

PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved Stratix 000 Unmanaged Switches 5 to 16 port configurations* Copper and fiber options Low cost solutions designed for

9 PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved Stratix 000 Unmanaged Switches 5 to 16 port configurations* Copper and fiber options Low cost solutions designed for isolated control networks Recommended for Micro 850 & Micro 80 applications Simple Plug & Play feature set Automatically negotiates speed and duplex settings (no configuration required) Automatically detects cross-over cable Expanded operating temperature from -0ºC to 70ºC to meet a wider variety of application needs for most catalog numbers Exception: 1783-US5T & 1783-US8T range 0 to 60ºC Unmanaged switches are suitable for isolated machines-they do not provide network security or network diagnostics capability and are not recommended for Safety, Motion applications

Embedded Switch Products With DLR Technology Now Shipping Point I/O Adapter (1734-AENTR) ArmorPoint I/O Adapter (1738-AENTR) ODVA specification published ControlLogix EtherNet/IP module* (1756-ENTR)

10 Embedded Switch Products With DLR Technology Now Shipping Point I/O Adapter (1734-AENTR) ArmorPoint I/O Adapter (1738-AENTR) ODVA specification published ControlLogix EtherNet/IP module* (1756-ENTR) EtherNet/IP Tap* (1783-ETAP) ETAP enables single-port Ethernet devices to join linear or ring topology EtherNet/IP Tap* (fiber offerings) Kinetix 6500 ArmorBlock I/O (173E) * supervisor products need at least one to establish device-level ring Reduces cost by minimizing requirement for extra hardware such as E-Tap PUBLIC Copyright INFORMATION Rockwell Automation, Inc All rights reserved Copyright 014 Rockwell Automation, Inc All Rights Reserved 1

11 PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved 13 Embedded Switch Technology Enables LINEAR and RING topologies on EtherNet/IP (50 Node Limit) Network traffic is prioritized to ensure timely delivery of critical data Open standard (ODVA) allows 3 rd party suppliers to develop compatible products Linear Device-Level Linear Ethernet segments greatly extend the length of the application (up to 100 meters) No need to run cables from each device back to a centralized switch Single fault tolerant network provides resiliency Device level ring requires no additional hardware to implement

12 PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved 16 How does DLR work? Beacon Active Supervisor Beacon Blocked Port Node 1 Node Node 3 Node 4 Supervisor blocks traffic on one port Sends Beacon frames out both ports to detect break in the ring

13 PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved 17 Physical Layer failure Active Supervisor Link Status Blocked Port Link Status Node 1 Node Node 3 Node 4 Status messages that are sent from the surrounding ring nodes to the ring supervisor will indicate where the break is by sending back MAC ID and IP Address information

14 Configuration after link failure Active Supervisor Unblocks Port Link Status Link Status Node 1 Node Node 3 Node 4 After failure ring supervisor unblocks one port Network configuration is now a linear topology (faulted ring) Fault location is readily available If ring is restored, supervisor hears beacon on both ports, and transitions to normal ring mode PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved 18

DLR Displays how many total rings faults there have been Displays who it the

15 PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved 19 DLR Faceplate for FTVIEWSE Displays how many nodes are participating in the DLR Displays how many total rings faults there have been Displays who it the DLR Supervisor Also displays where the break is in the for ease of troubleshooting

PUBLIC INFORMATION C I SCO MODE SYST RPS STAT DUPLX SPEED PoE C I SCO MODE SYST RPS STAT DUPLX SPEED PoE 1X X 1X X 1 3 4 5 6 7 8 9 10 11 1 13 14 15 16 17 18 19 0 1 3 4 POWER

Series PoE-8 1 SYST RPS MASTR STAT DUPLX SPEED STACK MODE SYST RPS MASTR STAT DUPLX SPEED STACK MODE 1 3 4 5 6 7 8 9 10 11 1 1X X POWER STATUS ACTIVE VPN FLASH 1 3 4 5 6 7 8

3750 SERIES 1 3 4 Catalyst 3750 SERIES 1 3 4 POWER STATUS ACTIVE VPN FLASH CISCO ASA 5510 SERIES Adaptive Security Appliance LINK SERVICE ACT CONSOLE STATUS ALARM PS1 PS LINK

ANTENNA Tx - Rx A 4 ETHERNET C G 4 Rx - Tx GHzANTENNA 4 CI S C O H STATUS z ANTENNA Tx - Rx C RADIO 4 H G A Rx - Tx GHzANTENNA z ANTENNA Tx B H G 4 - Rx Rx - Tx GHzANTENNA z

Ethernet Architecture Enterprise Zone ERP, Email, Wide Area Network (WAN) Network Enterprise Cisco Adaptive Security Appliance (ASA) 550 Firewall DMZ Patch Management,

960 Layer Access Switch Topology Cisco 440 Wireless LAN Controller (WLC) Cisco 15G 8011n Dual Band Access point Lightweight AP (LWAP) Mobile User AP as Workgroup Bridge (WGB)

16 PUBLIC INFORMATION C I SCO MODE SYST RPS STAT DUPLX SPEED PoE C I SCO MODE SYST RPS STAT DUPLX SPEED PoE 1X X 1X X POWER OVER ETHERNET POWER OVER ETHERNET 11X 1X 13X 14X 11X 1X 13X 14X 3X 4X Catalyst 960 Series PoE-8 1 3X 4X Catalyst 960 Series PoE-8 1 SYST RPS MASTR STAT DUPLX SPEED STACK MODE SYST RPS MASTR STAT DUPLX SPEED STACK MODE X X POWER STATUS ACTIVE VPN FLASH X X 11X 1X 11X 1X X 14X CISCO ASA 5510 SERIES Adaptive Security Appliance X 14X 3X 4X 3X 4X Catalyst 3750 SERIES Catalyst 3750 SERIES POWER STATUS ACTIVE VPN FLASH CISCO ASA 5510 SERIES Adaptive Security Appliance LINK SERVICE ACT CONSOLE STATUS ALARM PS1 PS LINK ACT LINK ACT UTILITY 1 Cisco 4400 Series WIRELESS LAN CONTROLLER Copyright 014 Rockwell Automation, Inc All Rights Reserved MODEL AP G 4 A H Rx - Tx GHzANTENNA z ANTENNA Tx - Rx A 4 ETHERNET C G 4 Rx - Tx GHzANTENNA 4 CI S C O H STATUS z ANTENNA Tx - Rx C RADIO 4 H G A Rx - Tx GHzANTENNA z ANTENNA Tx B H G 4 - Rx Rx - Tx GHzANTENNA z ANTENNA A Tx 4 - Rx B 4 ETHERNET C H G 4 Rx - Tx GHzANTENNA STATUS z ANTENNA Tx - Rx C 4 CI S C O RADIO B H G 4 Rx - Tx GHzANTENNA z ANTENNA Tx - Rx B 4 0 Converged Plantwide Ethernet Architecture Enterprise Zone ERP, , Wide Area Network (WAN) Network Enterprise Cisco Adaptive Security Appliance (ASA) 550 Firewall DMZ Patch Management, AntiVirus, Historian Mirror Cisco 3750G Stackwise Layer 3 Distribution Switch Manufacturing Zone Stratix 8000 Managed Layer Switch FactoryTalk Applications and Services Cisco 960 Layer Access Switch Topology Cisco 440 Wireless LAN Controller (WLC) Cisco 15G 8011n Dual Band Access point Lightweight AP (LWAP) Mobile User AP as Workgroup Bridge (WGB) ETAP - Embedded Layer Switch Topology Embedded Layer Switch Linear Topology Cell/Area Zone #1 Cell/Area Zone # Stratix 5700 Managed Layer Switch Star Topology Cell/Area Zone #3 Cell/Area Zone #4

17 PUBLIC INFORMATION Copyright 014 Rockwell Automation, Inc All Rights Reserved 1 Lab Agenda Lab 1 Stratix 8000/5700 hardware familiarization Lab Configuring a Stratix 8000 switch and Flex I/O on an Ethernet/IP network Lab 3 Stratix 8000/5700 AOI and Diagnostic Faceplates Lab 4 Device Level (DLR) Topology Lab should take about 1 hour and 40 minutes to complete

18 Thank You for Participating! PUBLIC INFORMATION Please tidy up your workstation before leaving and do not take the manuals with you Follow ROKAutomation on Facebook & Twitter Connect with us on LinkedIn wwwrockwellautomationcom Rev 5058-CO900F Copyright 014 Rockwell Automation, Inc All Rights Reserved

Applying EtherNet/IP in Real-time Manufacturing. Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Applying EtherNet/IP in Real-time Manufacturing Rev 5058-CO900C Copyright 2012 Rockwell Automation, Inc. All rights reserved. 2 Agenda EtherNet/IP Enabling Network Convergence Stratix Industrial Ethernet