PROFINET The industrial Ethernet standard. This is my way

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Andra Barnett
5 years ago
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1 PROFINET The industrial Ethernet standard This is my way

2 PROFINET This is my way PROFINET Users Benefits PROFIBUS x PROFINET News

3 Just imagine: a communication system for all automation tasks with wireless communication fail-safe communication also via wireless connections web server features electrical ring installation more than 126 connections/participants on the same bus graphic visualization and automatic recognition of the topology very high transmission rate over large distances, without use of Repeaters large amount of data (e.g. database, images, file transfer) via the same cable for all devices simultaneously with real time traffic easy energy management full access, even remotely, to the entire network Can nowadays a single bus system fulfil all these requirements? page

4 The advantages of PROFINET at a glance Flexibility Efficiency Performance Tailor-made plant concepts Industrial Wireless LAN Safety Flexible topologies Open standard Web tools Expandability Optimal use of resources One cable for all purposes Device/network diagnostics Easy Energy cabling efficiency Easy cabling Fast device replacement Ruggedness/stability Increased productivity Speed High precision Large quantity structures High transmission rate Media redundancy Fast start-up PROFINET is the right solution for every application page

(based on IMS research) More than 600 PROFINET devices from more than 100 international manufacturers are available

5 PROFINET is open standard PROFINET open and integrated PROFINET is a defined standard (IEC 61158/61784) PROFINET, one of the leading standards for factory automation and motion control with a market share of 28% in (based on IMS research) More than 600 PROFINET devices from more than 100 international manufacturers are available PROFINET is 100% Ethernet in accordance with IEEE, therefore it is possible to use standard Ethernet components for PROFINET page

6 PROFINET is becoming the biggest industrial Ethernet standard PROFINET open and integrated PROFINET is a defined standard (IEC 61158/61784) PROFINET, one of the leading standards for factory automation and motion control More than 600 PROFINET devices from more than 100 international manufacturers are available PROFINET is 100% Ethernet in accordance with IEEE, therefore it is possible to use standard Ethernet components for PROFINET PROFINET is the fastest growing Ethernet based standard for automation worldwide. Estimated market leader in 2014.(Source IMS research 2010) page

7 PROFINET is more Flexibility Flexibility Tailor-made plant concepts (Redundant) ring Industrial Wireless LAN Safety Flexible topologies Open standard Web tools Expandability Tree Star Wireless communication (IWLAN) Maximum flexibility enables tailor-made machine and plant concepts page

PROFINET via Industrial Wireless LAN More

components can be connected without cables

conductors and trailing cables are omitted

operators thanks to PROFINET over IWLAN and

functionality Engineering access directly

IWLAN Even safety applications (PROFIsafe)

8 PROFINET via Industrial Wireless LAN More flexible with IWLAN Remote or moving machine components can be connected without cables Reduced maintenance costs since contact conductors and trailing cables are omitted Increased freedom of movement for machine operators thanks to PROFINET over IWLAN and mobile HMI devices including emergency stop functionality Engineering access directly over IWLAN IWLAN access point F-CPU controller page IWLAN for industrial use IWLAN based on standards (IEEE ) Deterministic PROFINET communication over IWLAN Even safety applications (PROFIsafe) can be implemented in combination with IWLAN without additional overhead Up to PL e according to ISO SIL3 according to EN PROFINET communication even allows safety applications up to SIL 3 over IWLAN

With PROFINET more efficient machine and

Efficiency Optimum utilization of resources

Safetyrelated data IO data Data for energy

cabling Verkabelung Fast device replacement

module Drive Field device All data relevant

9 With PROFINET more efficient machine and plant concepts become reality PROFINET ERP Efficiency Optimum utilization of resources One cable for all purposes Device/network diagnosis Einfache Energy efficiency Verkabelung Webcam PROFINET CNC controller Scada HMI PROFIsafe Motion control Controller PROFIenergy Diagnostic data Safetyrelated data IO data Data for energy efficiency TCP/IP data (Web) Einfache Easy cabling Verkabelung Fast device replacement Ruggedness/stability Access point Client module Drive Field device All data relevant to the machine and plant can be exchanged over PROFINET page

PROFINET Device/network diagnostics in practice Implementation in products Both device diagnostics (channel faults) and network diagnostics (port failure) are available in all PROFINET devices SINEMA

10 PROFINET Device/network diagnostics in practice Implementation in products Both device diagnostics (channel faults) and network diagnostics (port failure) are available in all PROFINET devices SINEMA Server Basic V11 for monitoring for Industrial Ethernet and PROFINET Integral Web server in PROFINET controller simplifies access to diagnostics information page Diagnostics information in topology view Example applications Diagnostics for fast commissioning of plants and machines Diagnostics for servicing and maintenance, also preventive and not just in the event of a fault Remote maintenance using secure VPN connections and access to Web server of the PROFINET controllers

11 PROFINET enables intensive use of Web tools Easy and fast diagnostics access Direct access to diagnostic information without Step7 Quicker access to diagnostic information results in shorter downtimes Remote machines are simple to maintain per remote access PROFINET Industrial Ethernet Standard Web tools can be used with PROFINET to directly access device information page

12 Efficient Energy Management based on PROFIenergy PROFIenergy permits energy saving in breaks through switching-off of non-required loads! PROFINET Cost savings through omission of external hardware Energy saving even in short pauses thanks to granular switching High system reliability through coordinated switching Investment safeguarding through simple reaction-free integration into existing standards Free selection of device through vendorindependent standard Definition: PROFIenergy is a data interface based on PROFINET which permits coordinated and centrally controlled switching-off of loads in pauses independent of the vendor and device. page

13 PROFINET is... more Performance Performance Increased productivity Speed High precision Large quantity structures Application Robot Presses Warehousing and logistics Packaging machinery Printing machines Machine tools Production lines Performance reserves Bus cycle 10 ms 1 ms 100 s 10 s High transmission rate Media redundancy Fast start-up Communication mechanisms TCP/IP Real-time PROFINET Up to 250 s Isochronous real-time Up to s Maximum performance increases productivity and assures highest quality page

14 The basic principle of Ethernet communication: nesting of data in message frames Layer Application Presentation Session The OSI layer model for structured communication Services HTTP, FTP, SMTP, SNMP, etc. Web pages, mails, live pictures, network information, etc. 4 Transport TCP, UDP TCP header Application data 3 Network IP IP header TCP header Application data 2 1 Data link Physical Ethernet, LLDP Ethernet header Ethernet header IP header PROFINET header TCP header Application data Application data Ethernet trailer Ethernet trailer Maximum performance with retention of Ethernet standards page

15 Open standard in practice IT applications e.g. HTTP SNMP DHCP... TCP/UDP IP Ethernet PROFINET applications Configuration diagnostics Nonreal-time Process data RT Real-time IRT Implementation in products PROFINET is open for every type of standard Ethernet communication (e.g. TCP/IP) See also Web tools Openness of PROFINET for every manufacturer of automation equipment large and continuously growing product portfolio Simple PROFINET integration using software stack for device manufacturer Example applications Access to controllers per Web browser Standard Ethernet devices such as PCs for saving measured data and for quality assurance in a machine Expansion of an existing infrastructure by additional PROFINET networks page

PROFINET technology Real-time and TCP/IP PROFINET

cable 3 rd party PLC via TCP/IP, UDP/IP, ISOonTCP

16 PROFINET technology Real-time and TCP/IP PROFINET PLC PC with Internet Explorer and SNPM etc PROFINET HTTP SNMP Socket TCP/UDP Real-time RT IRT PROFINET field devices IP Ethernet ERTEC Ethernet cable 3 rd party PLC via TCP/IP, UDP/IP, ISOonTCP or Modbus TCP Sensor system PROFINET PLC page

17 PROFINET This is my way PROFINET Users Benefits PROFIBUS x PROFINET News

Similar concept, new names PROFIBUS Know-how is applied to PROFINET DP-Master DP-Master Class 2 IO-Controller IO-Supervisor PROFIBUS DP / RS 485 PROFINET IO /

18 Similar concept, new names PROFIBUS Know-how is applied to PROFINET DP-Master DP-Master Class 2 IO-Controller IO-Supervisor PROFIBUS DP / RS 485 PROFINET IO / Ethernet DP-Slave PB Address IO-Device Device Name Conveyor XY Low cost of adoption, investment protection by the transition to PROFINET! page

19 Integration of PROFINET in existing PROFIBUS installation Transparent communication between Ethernet and PROFIBUS Proxy is the representative of PROFIBUS devices on Ethernet Proxy is a PROFINET-device on Ethernet and DP-Master on PROFIBUS Proxy PROFINET Industrial Ethernet PROFIBUS Openness through integration of existing field buses Investment protection for device suppliers and end-customers page

20 PROFINET This is my way PROFINET Users Benefits PROFIBUS x PROFINET News

21 PROFINET Ring topology on integrated ports IO Controller (CPU PN/DP) Port 1 Port 2... IO Device 1 IO Device 2 IO Device n Fast redundancy concept without additional hardware - less HW cost due to less cabling / connectors page

22 PROFINET Shared (field) device before PN Stage 2010 with PN Stage 2010 F-IO controller IO controller F-IO controller IO controller IE / PROFINET PN / PROFIsafety IE / PROFINET PN / PROFIsafety PM F-DI F-PM DO PM DI DO PM F-DI DI F-PM DO IO Device as Shared Device E-Stop E-Stop K1 External Power Supply External Power Supply Reducing hardware costs Less cabling / connectors page

I-device IO controller 1 CPU1 IO device 1 CPU2 IO controller 2 Real time communication

23 PROFINET I-Device An IO-Controller can function as an IO-Device Simultaneous operation of IO- Controller and IO-Device is possible I-Device can also be used as a shared I-device IO controller 1 CPU1 IO device 1 CPU2 IO controller 2 Real time communication between PLC s Easy Integration of 3 rd party systems via GSD IO device 2 page

PROFINET User-defined Web page Functions Expansion of current CPU standard pages by application-specific pages On the Web page, values from the user program can be

24 PROFINET User-defined Web page Functions Expansion of current CPU standard pages by application-specific pages On the Web page, values from the user program can be displayed and modified with password protection Application-specific diagnostics Adaptation of machine parameters HMI functions for servicing purposes page

25 PROFINET One network for all your tasks! Requirements of users Innovative concepts for machines and plants Lower costs with optimal use of resources Higher productivity with excellent production quality Network standard Ethernet High transmission rate Wireless Flexible topologies Field bus standard PROFIBUS High-speed IO communication Safety PROFINET Benefits for users More flexibility for projects More efficiency in communication Higher performance for increased productivity Diagnostics page

26 Thank you for your attention! Falk Hohmann I IA Factory Automation 885 Mountain Highway Bayswater VIC falk.hohmann@siemens.com 001_4-3.ppt

PROFINET The leading communication system

Titel einer Beispielpräsentation PROFINET The leading communication system Proven and future-oriented PROFINET 2 3 4 Market & Applications PROFINET overview 0 Reasons for PROFINET Industrie 4.0 and PROFINET