Future has begun - IO-Link Application stories
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1 PROFIdag 2013 Eindhoven Future has begun - IO-Link Application stories Stephan Langer, Balluff GmbH
2 Application I : Tooling machine HMI HMI HMI HMI HMI
3 Motivation I: Sensor parameterizing Parametrisation Without IO-Link Pressure sensor Pressure Sensor-Parametrisation: Time consuming configuration of Parameter. (e.g. upper/lower Pressure point, Hysteresis, Time - or Pressure window) Tooling machines have often more than 10 Pressure sensors Error prone due to manual input. Very bad when Sensor failure / Sensor exchange ( especially during night shift). Manual configuration
4 Motivation I: Sensor parameterizing Parametrisation Without IO-Link Pressure sensor Tooling machine HMI HMI HMI
5 Motivation I: Sensor parameterizing Parametrisation Without IO-Link Pressure sensor Additional cost for protective housing for Sensors in the Machine HMI integrated in Sensor for set up the the Sensors means additional cost. Expensive high-pressure hydraulic hoses e.g Tooling machine
6 Motivation I: Sensor parameterizing Parametrisation Without IO-Link Pressure sensor e.g Tooling machine
7 Motivation I: Sensor parameterizing Parametrisation With IO-Link Pressure sensor Benefit of : Automatic parametrisation: Check identity Identify Device Vendor_ID Device_ID Param1: 50bar Param2: 100bar Param3: 200ms PLC Functionblocks Get Parameter Set Write Parameter Set
8 Motivation I: Sensor parameterizing Parametrisation With IO-Link Pressure sensor Benefit of : Sensor assembly at point of measurement No expensive measurement cables anymore and usage of un shielded 3- wire standard cables No protection case No HMI on Sensors, but reliably Parametrisation via central controler and HMI of the machine. Decentralised diagnostic of sensors possible
9 Motivation I: Sensor parameterizing Vendor 1 IX4711 Parameter 1 Parameter 2 With IO-Link Version 1.1 PLC Data storage in Master-Port Vendor 2 HY4712 Parameter 1 Parameter 2 Parameter 3.. Software (Function block) Data base
10 Application II : Assembly line
11 Motivation II : Simplify installation with IO-Link parallel IO-Link Comparison connection cable Parallel cable IO-Link cable Weight 1,1kg 135 g Passive junction box Size/Dimensions 8:1 Effort in CAD design, documentation and wiring Error risk and risk of cable break high 6:1 low
12 Simplify installation with IO-Link IO-Link Sensor/Aktorhub (16 DI/DO) Valve bank connector
13 IO-Link substitutes parallel wiring Plug in connection with IO-Link instead of complex parallel wiring
14 Assembly line for Valve assembly
15 Installation Less Network Nodes Reduction of cost Standard Installation (e.g. PROFIBUS) z.b. Siemens Chipset 5 Nodes (5 x Chipset) 50-60% Reduction 50-60% Reduction Balluff IO-Link Master % Increase 50-60% Reduction 50-60% Reduction Average costreduction 40-50% Installation effort... with Sensor- Hubs 1 Node (1 x Chipset)
16 Machine topology regarding IO-Link RFID Reader In total 22 IO-Link Master for connection of 17 x RFID 19 x Valve island 28 x Sensor hub Valve bank Sensor hub Sensor hub
17 Zitat Hr. Wüst With IO-Link there is no complex parallel wiring anymore. Thus there is an enormous time advantage. With IO-Link we have more time for testing and preparation of the final acceptance tests of the machine. Citation user
18 Application III : Press line with moving parts Press line 6 hydraulic press units with dynamic step control
19 Application III : Press line with moving parts ID Hub on press tool
20 Industrial environment in press plant The connection cable. 1. Connects up to 8 sensors and actuators with the controller 2. Always specific in length and number of signals 3. Creates identification code via cable bridges + - Identification code via bridges x Bit Sensor/Actuator
21 Reduce machine down time Expenditure of time for creating the cable (2h) Extremely critical in case of cable damage during production Ease of installation was required and IO-Link has been found
22 IO Link - Metal Sensor-/Actuator hubs Special development for press applications Transmission of IO-Signals and ID-Code for Press Tool dentification. ID Hub on press tool Profibus IO-Link-Master
23 IO-Link in der Pressenstraße Sensor/Actuator hub for up to 16 Sensors/Actuators
24 IO-Link in press lines IO-Link reduced the parallel wiring to a 3-wire standard cable, which is not tool specific anymore No. of wires Connection Time for creating cable Effort before Up to max.24 Solder connection 2h Effort IO-Link 3 Plug 2min old new
25 Tool identification with IO-Link IO-Link Index 0x18 carries the identification code of the tool Offline parametrization of the identification code with USB Master and Device Tool
26
27 PROFIdag 2013 Eindhoven Simply brilliant brilliant simplicity
28 PROFIdag 2013 Eindhoven Thanks' for your attention.
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