Control IT. /16 DIN Controller/Alarm Unit. Data Sheet SS/C50_7 C50. C50 the 1 /16 DIN controller to suit your simplest applications

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1 Data Sheet SS/C50_7 Control IT /6 DIN Controller/Alarm Unit C50 High visibility dual 4-digit display shows set point and process variable Standard relay or logic control output simple time proportioning or on/off control Optional alarm relay additional relay to give hi/lo process alarm Universal process input direct connection for any process signal IP65 (NEMA3) protection and full noise immunity reliability in the harshest environments NEMA 4X / IP66 construction hose-down protection One-shot autotune automatic setting of optimum PID values C50 the /6 DIN controller to suit your simplest applications

2 /6 DIN Controller/Alarm Unit C50 SS/C50_7 C50 The C50 Controller/Alarm unit is a compact single loop controller, with the capability to measure, indicate and control a variety of process variables. The unit is ideal for simple PID control, offering On/Off or Time proportioning control with a one shot self-tune facility. The C50 can also act as an independent alarm unit, for example, as an over-temperature safety cutout unit for furnaces or ovens. The unit is quickly set up for most process signal inputs and, with IP65 (NEMA3) front panel protection, is suitable for a wide range of applications. Universal Process Input Thermocouple RTD Linear milliamps Linear volts, millivolts Primary Output Relay Logic Contactor Solid State Relay KEY: Standard Option Additional Alarm Output Relay Alarm Annunciator 2

3 /6 DIN Controller/Alarm Unit C50 SS/C50_7 PID Control The unit s primary relay or logic output can provide a time proportioning PID output, for control of contactors and solid state relays (SSR). Override Alarm By configuring the relay output as an overrange alarm, the C50 can act as an independent alarm unit, providing protection for your process. SP Ramping Set Point To reduce shock to the process when changing set point, the C50 can be configured to ramp up to the new set point over a preset period of time. t 3

4 /6 DIN Controller/Alarm Unit C50 SS/C50_7 Specification Summary PID single loop controller/alarm unit Autotune Facility Fully User Configurable IP65 (NEMA3) Front Face Operation Display High intensity, 7-segment, 2 x 4 red LED display Size upper 0mm (0.39 in.) lower 8mm (0.3 in.) Configuration User defined via front panel and internal links. Outputs Primary output (fitted as standard) User configurable as either: Relay: SPDT 2A 20/240V AC or TTL Logic (SSR Drive): Digital >4.2V DC for Min load kω Not isolated from input Physical Size 48mm (.89 in.) x 48mm (.89 in.) x 0mm (4.33 in.) (depth behind panel) Weight <200g (0.44lbs.) approx. Option Second relay output, configurable for alarms, meets the specification of the standard relay output. Electrical Voltage: 90 to 264 V AC 50/60 Hz Power consumption: <4VA Output functions User configurable as either: On/Off control output Time proportioning PID control output 4

5 /6 DIN Controller/Alarm Unit C50 SS/C50_7 Analog Inputs Single universal process input. Universally Configurable for: Thermocouple (THC) Resistance Thermometer (RTD) Linear Millivolt Linear Current Linear DC voltage Input Sampling Rate sample/250ms Input impedance: Millivolts/THC/RTD Volts Current >00MΩ >47KΩ <4.7Ω Linearizer functions Automatic linearisation of THC types B, J, K, R, S, T, L, N and RTD Pt00 Broken Sensor protection For the following options, break detected within two seconds and control outputs DOWN scale to OFF (0% power): THC, RTD, DC mv, DC Volts ( 5V and 2 0V), DC ma (4 to 20mA). Cold junction compensation: Automatic CJC incorporated as standard. Input noise rejection Common mode rejection: Series mode rejection: >20dB at 50/60Hz with balanced lead. >500% of span at 50/60Hz. Accuracy Measurement error: <± 0.25% of span ± LSD Linearizer: Typically ±0.2 C Display range: 999 to CJC accuracy: <± 0.05 C / C change in ambient temperature Electrical Input Ranges Input Temperature Limits T HC C F P er NBS25 & IEC584 M in. M ax. M in. Max. R S J T K L B N RTD per DIN & IEC75 Min. Value Max. Value Min. Value Note. P erformance accuracy is not guaranteed below 600 C (2 F) for types B, R and S thermocouples. Max. Value mv V V ma RTD, 3-wire platinum, 00Ω with range of 0 to 400Ω. 5

6 /6 DIN Controller/Alarm Unit C50 SS/C50_7 Overall Dimensions Dimensions in mm (in.) 48 (.89) Panel cut out (.77 ) (.89) 0 (0.39) 0 (4.33) (.77 ) Electrical Connections + ma + V/mV DC for SSR + Relay Output THC + N/O C N/C RTD N/O C N/C L N 96 to 264V AC Mains Supply Relay Output 2 6

7 /6 DIN Controller/Alarm Unit C50 SS/C50_7 Ordering Information C50 / 6 DIN Controller/Alarm Unit C50 Language (for manuals only) English French German Input s Universal 2 Output Relay/Logic Output 2 None Relay Programming/Special Features / X X X X X X X None K F D 0 7

8 /6 DIN Controller/Alarm Unit C50 SS/C50_7 ABB has Sales & Customer Support expertise in over 00 countries worldwide The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in UK (07.04) ABB 2004 SS/C50 Issue 7 ABB Limited Howard Road, St Neots Cambridgeshire PE9 8EU UK Tel: +44 (0) Fax: +44 (0) ABB Inc. 25 E. County Line Road Warminster PA 8974 USA Tel: Fax:

9 Data Sheet SS/C00_0 Control IT /8 DIN Process Controller C00 PID controller with 'one shot' auto-tune single loop, heat/cool and ramp/soak as standard Quick code, front face or PC configuration easy commissioning and operation using our Windows -based software Universal process input with transmitter power supply direct connection for any process signal Hoseproof front panel and full noise immunity reliability in the harshest environments RS485/Modbus serial communications SCADA, PLC and open systems integration C00 the easy-to use /8 DIN controller with extensive capabilities

10 /8 DIN Process Controller C00 SS/C00_0 C00 The C00 Universal Process controller is a highly versatile, single loop controller designed to be exceptionally easy to operate and set up. Universal input and integral transmitter power supply ensure that the C00 has the capabilities to measure a wide range of process signals such as temperature, pressure, flow and level. Analog, logic and relay control outputs are all fitted as standard, with the option to add further i/o capabilities such as additional relays, remote set point and digital input, to suit your application. The configuration of the C00 is simply achieved by moving the security switch and entering a simple code from the front panel keys. No passwords, no input links, no complications. With hoseproof front panel protection and superior RF immunity as standard the C00 has been designed to control reliably in the harshest of today s industrial environments. 2

11 /8 DIN Process Controller C00 SS/C00_0 Universal Process Input Thermocouple RTD 4 to 20mA Volts, millivolts Primary Outputs x Analog x Logic x Relay PID Control Alarms PV Retransmission Transmitter Power Supply Additional Alarm Outputs 2 x Relays Alarm Annunciator Auxiliary Inputs Digital Remote Set Point KEY: Standard Option Serial Communications RS485 Modbus RTU SCADA Systems (on PC) 3

12 R OP M R OP M /8 DIN Process Controller C00 SS/C00_0 PID Control Simple PID control is available using any of the unit s three built-in outputs. 4 to 20mA analog Logic 8V time proportioning (to drive solid state relays) 5A relay for Time proportioning or On/Off control Heat/Cool Heat/Cool control strategies may be implemented on the standard C00, using a combination of the analog, logic and relay outputs. SP Ramp/Soak Set Point Profiles The ramp/soak facility available on every C00 provides for a single program, four-segment profile. This facility also includes guaranteed ramp/soak, repeat program, skip and reset. t SP PV A A OP SP Master/Slave and Cascade Two or more C00s can be used in master/slave, or cascade, configuration with the addition of the remote set point option to the basic unit. PV2 A A OP OP RS485/Modbus Fitted with an optional RS485 serial communication board, the C00 can communicate with PLCs and SCADA systems using 4

13 /8 DIN Process Controller C00 SS/C00_0 Specification Summary P, PI, PID single loop controller Autotune facility Fully user configurable Hoseproof front face Operation Display High-intensity 7-segment, 2 x 4-digit LED display Display range 999 to Display resolution ± digit Display height 0mm (0.39 in.) Configuration User defined via front panel or PC Configurator Standard Functions Control types Programmable for manual, on/off, time proportioning, current proportioning and heat/cool control. Set points Local Remote 4 selectable fixed value Ramping set point Profile controller Number 4 ramp/soak segments Features Guaranteed ramp/soak, self seeking set point, program repeat Controls Run, hold and stop from front panel switche Run/hold or run/stop from digital input Alarms Number Two user-defined High/low process High/low deviation 5

14 /8 DIN Process Controller C00 SS/C00_0...Specification Analog Inputs Number One as standard One optional (4 to 20mA remote set point input) Input sampling rate 250ms per channel Universally configurable to provide (Channel only): Thermocouple (THC) Resistance Thermometer (RTD) Millivolt Current DC voltage Input impedance ma 00Ω mv, V >0MΩ Linearizer functions Programmable for standard inputs: SqRoot, THC types B, E, J, K, N, R, S, T or Pt00 Broken sensor protection Upscale drive on THC and RTD Downscale drive on milliamps and voltage Cold junction compensation Automatic CJC incorporated as standard Stability <0.05 C/ C change in ambient temperature Input protection Common mode isolation Series mode rejection >20dB at 50/60Hz with 300Ω imbalance >60dB 50/60Hz Transmitter power supply 24V, 30mA max. powers one 2-wire transmitter 6

15 /8 DIN Process Controller C00 SS/C00_0 Standard Analog Input Ranges Thermocouple M aximum Range C M aximum Range F Accuracy (% of reading) B 8 to to 3270 ±2 C (above 200 C) E 00 to to 650 ± 0. 5 C J 00 to to 650 ± 0. 5 C K 00 to to 2350 ± 0. 5 C N 200 to to 2350 ± 0. 5 C R 8 to to 3000 ±. 0 C (above 300 C) S 8 to to 3000 ± 0. 5 C (above 200 C) T 250 to to 550 ± 0. 5 C RTD M aximum Range C M aximum Range F Accuracy (% of reading) PT to to 00 ± 0. 5 C Linear Inputs R ange Accuracy (% of reading) Milliamps 0 to 20 ±2µA Milliamps 4 to 20 ±2µA Volts 0 to 5 ± 200µV Volts to 5 ± 200µV Millivolts 0 to 50 ± 20µV Square Root Input R ange Accuracy (% of reading) Milliamps 4 to 20 ±2µA Notes. Performance accuracy is not guaranteed at extreme low end of thermocouple and sq. root ranges. RTD, 3-wire platinum, 00Ω per DIN standard (IEC75), with range of 0 to 400Ω. Min. span below zero T ype T 70 C /26 F T ype N 05 C /89 F THC standards RTD standards DIN 4370 IEC 584 DIN IEC 75 7

16 /8 DIN Process Controller C00 SS/C00_0...Specification Outputs Control output/retransmission Analog, configurable in the range of 4 to 20mA Max. load 5V (750Ω at 20mA) Accuracy 0.25% of span Dielectric 500V DC from I/P (not isolated from logic O/P) Logic output 8V DC Min. load Dielectric at 20mA 400Ω 500V DC from I/P (not isolated from control O/P) Relay output One relay as standard (SPDT) 5/230V AC) Options One option board can be installed from: One relay 2 Two relays + one digital input + remote set point 3 One relay + one digital input + remote set point + Modbus serial communications Relay output SPDT 5/230V AC Digital input Volt-free Minimum pulse 250ms (not isolated form remote set point) Modbus serial communications Connections RS422/485, 2 or 4-wire Speed 2.4k or 9.6k baud rate Protocol Modbus RTU slave Remote Set Point Input 4 to 20 ma DC, 00Ω nominal input impedance Preset to process variable engineering units (not isolated from digital inputs) Physical Size 48 wide x 96 high x 25mm (.89 in. wide x 3.78 in. high x 4.92 in.) Weight 250g (0.5lb) approximate Electrical Voltage 85 to 265V AC (50/60Hz) 24V DC Power consumption < 6VA Environmental Operating limits 0 to 55 C (32 to 3 F) 5 to 95%RH non-condensing Temperature stability < 0.02% of reading or 2µV/ C (µv/ F) Front face IP65 (NEMA3), case rear IP20 EMC Emissions Meets requirements of EN Immunity Meets requirements of EN Design and manufacturing standards CE Mark Safety standards EN600 C22.2 No. 00 UL 30 FM 380 8

17 /8 DIN Process Controller C00 SS/C00_0 Dimensions Dimensions in mm (in,) 9 (4.64) 4.7 (0.58) 48 (.89) 40 (.57) 79 (3.) 9 (3.58) 96 (3.78) COMMANDER Cut out dims. 45 wide x 92 high (.77 wide x 3.62 high) (0.) 44.6 (.76) 9

18 /8 DIN Process Controller C00 SS/C00_0 Electrical Connections RS485 + Tx + Tx/ Rx Common Remote Set Point Input ( ) Remote Set Point Input (+) Digital Input ( ) Digital Input (+) Relay 2 Normally Open Relay 2 Common Relay 2 Normally Closed Relay 3 Normally Open Relay 3 Common Relay 3 Normally Closed Analog Input ( ) Analog Input (+) Analog Input (Rtd) Transmitter PSU (+) Logic / Analog Output (+) Analog Output ( ) Logic Output ( ) Relay Normally Open Relay Common Relay Normally Closed Neutral a.c. power Live See below Thermocouple, Millivolts and Volts ( ) (+) Milliamps (00 shunt placed across Terminals and 2) ( ) (+) Red Red White 3-Lead RTD Lead RTD and Resistance Red White Milliamps using internal 2-wire transmitter power supply (00Ω shunt placed across Terminals and 2) Tx + 0

19 /8 DIN Process Controller C00 SS/C00_0 Ordering Guide C00 /8 DIN Process Controller C 00/ X X X X / X X X X Option Power Build Board Supply Progamming/Special Features None One additional relay Two additional relays + one digital input + remote set point 4 to 20mA One additional relay + one digital input + remote set point + RS485/Modbus 85V to 265V 24V DC AC Company Standard CSA approval UL approval FM approval Configured to factory standard Configured to customer requirements Special features S C S T U P D S X X Instrument Coding Example C00 / 0 0 0/ STD C00 /8 DIN Process Controller One additional relay 85V to 265V AC power supply Standard build Configured to factory standard

20 /8 DIN Process Controller C00 SS/C00_0 ABB has Sales & Customer Support expertise in over 00 countries worldwide The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in UK (0.04) ABB 2004 SS/C00 Issue 0 ABB Limited Howard Road, St. Neots Cambridgeshire PE9 8EU UK Tel: +44 (0) Fax: +44 (0) ABB Inc. 25 E. County Line Road Warminster PA 8974 USA Tel: Fax:

21 Data Sheet SS/C30_6 Wall-/Pipe-mount Universal Process Controller COMMANDER 30 IP66/NEMA 4X wall/pipe-mount housing no need for an instrument panel Single output, Heat/Cool or Motorized Valve control one controller for every PID control application 9 program, 30 segment Ramp/Soak comprehensive set point profiling capabilities Analog, relay and logic outputs as standard extensive control output requirements built-in Universal process input with 0.% accuracy direct connection of any process signal, simple installation without recalibration RS485 Modbus serial communications SCADA, PLC and open systems integration COMMANDER 30 gives you the control that you need wherever you need it

22 Wall-/Pipe-mount Universal Process Controller COMMANDER 30 SS/C30_6 COMMANDER 30 The COMMANDER 30 Wall/pipe-mount Universal Process Controller is a highly versatile single-loop controller packaged in a robust field-mounting housing. No need to fit an expensive instrument panel when installing or upgrading process equipment. The COMMANDER 30 can be rapidly commissioned by simply fixing it to any flat surface or pipe and making the electrical connections via the cable entry glands on the underside of the unit. The instrument has extensive control and i/o capabilities fitted as standard, allowing it to be rapidly configured for almost any application. With IP66/NEMA4X water/dust protection the COMMANDER 30 can be mounted right next to your process, no matter how harsh the environment. Universal Process Input Thermocouple RTD 4 to 20mA Volts, millivolts Control Outputs Analog (4 to 20mA) Logic Relay x 2 Valve positioner Solid state relay Contactor Transmitter Power Supply Additional Alarm Outputs x Relay Alarm annunciator Auxiliary Inputs Digital (x 2) Remote Set Point Valve position feedback Auxiliary Output Process Value Retransmission Chart recorder Slave controller KEY: Standard Option Serial Communications RS485 Modbus RTU SCADA systems (on PC) 2

23 Wall-/Pipe-mount Universal Process Controller COMMANDER 30 SS/C30_6 PID Control The COMMANDER 30 s isolated analog output provides the standard control output to I/P converters, thyristors etc. Alternatively, built-in relays can be used to generate a timeproportioning control output. Solid State Relay SSR A 2V time-proportioning logic output on the standard C30 can be used to drive solid state relays (SSRs). Valve Position The COMMANDER 30 is fitted with twin relays and a valveposition input for closed-loop control of a motorized valve. 'Boundless' control (without position feedback) and analog control (using 4 to 20mA output) are also available in the standard unit. Heat/Cool Heat/cool control strategies may be implemented on the standard COMMANDER 30, using a combination of the analog control output and one relay. SP Ramp/Soak Set Point Profiles The standard ramp/soak facility provides 30 segments, freely assignable amongst 9 programs. A Segment Event function enables relays to be switched on or off at predetermined points within the program. t Serial Communications Not only does the COMMANDER 30 provide clear process information in the field, it can also communicate plant data to control rooms via an RS485 link, using Modbus protocol. 3

24 Wall-/Pipe-mount Universal Process Controller COMMANDER 30 SS/C30_6 Specification Summary COMMANDER 30 Wall-/Pipe-mount Universal Controller P, PI, PID single loop controller Autotune facility Fully user configurable IP66 (NEMA 4X) front face and housing Operation Display High-intensity 7-segment, 0.56 in. (4mm), 2 x 6 red LED display Configuration User defined via front panel Analog Inputs Number Three universal process inputs Universally configurable for: Channels & 2 Thermocouple (THC) (Process Variable & Resistance thermometer Remote Set Point) (RTD) Millivolt Current DC voltage Resistance Channel 3 DC voltage (Actuator Position Feedback) Current Resistance Input sampling rate Millivolts/THC Voltage Current 60ms per channel >0M 500k 0 Linearizer functions Programmable for input channels and 2 Sqrt, X 3/2, X 5/2 THC types B, E, J, K, R, S, T, L, N or Pt00 Temperature limits THC/RTD type Per NBS25 & IEC584 C m in. max. min. span F m in. max. min. span B E J K L N R & S T RTD per DIN43760 & IEC75 Notes Performance accuracy is not guaranteed below 400 C (752 F) for types B, R and S thermocouples RTD, 3-wire platinum, 00, with range of 0 to 400 Min. span below zero T 70 C (26 F) N 05 C (89 F) Electrical limits Input type Min. value Max. value Min. span Millivolts Volts Milliamps Resistance Input noise rejection Common mode rejection Series mode rejection >40dB at 50/60Hz with 500 imbalance >60dB at 50/60Hz Accuracy Measurement error < 0.% of reading or 5 V Linearizer Typically 0. C ( 0.2 F) Display range 9999 to CJC accuracy <0.05 C/ C change in ambient Transmitter power supply 24V 30mA max. powers one loop, fitted as standard Broken sensor protection Programmable Up/Downscale or None Cold junction compensation Automatic CJC incorporated as standard 4

25 Wall-/Pipe-mount Universal Process Controller COMMANDER 30 SS/C30_6 Outputs Control output Configurable as either: Analog in the range of 0 to 20mA Max. load 5V (750 at 20mA) Accuracy 0.% of span Isolation kv AC Logic 2V DC (SSR drive) Max. load 400 Isolation kv AC Retransmission 0 to 20mA configurable for process variable, set point or position feedback values Max. load 5V (750 at 20mA) Accuracy 0.% of span Relay outputs Three relays, configurable for time proportioning control, valve drive or alarms. SPDT 5A 20/240V AC normally open or normally closed Option Serial communications Connections RS485, 4-wire,.2k to 9.6k baud rate Protocol Modbus RTU Electrical Voltage 5V 5% or 230V 5% 50/60Hz (link selectable) Power consumption <0VA Power interruption protection <60ms/<3 cycles, no effect >60ms/>3 cycles, controlled reset Line interference Meets IEC 80 Pt IV level 3 (>2kV spikes) Environmental Operating limits 0 to 55 C (4 to 3 F), 0 to 95%RH non-condensing Temperature stability <0.02% of reading or V/ C (0.5 V/ F) Housing dust/water protection IP66 (NEMA 4X) RF protection Meets IEC 80 Pt. III level 3 EMC Emissions Meets requirements of EN Immunity Meets requirements of EN Design and Manufacturing Standards CE CSA CSA/FM Class Div.2 Hazardous Area 5

26 Wall-/Pipe-mount Universal Process Controller COMMANDER 30 SS/C30_6 Dimensions Dimensions in ins. (mm) 6.3 (60) 2.68 (68) 2.68 (68).65 (42) 9.84 (250) 8.43 (24) Fixing Centres 9.3 (232) 8.43 (24) Fixing Centres 9.3 (232) 3 Fixing Holes 0.25 (6.5) Dia 2.72 (69) Fixing Centres 7.9 (200) Allowance for Cable Bends Weight 4.5lb (2kg) (6) O.D. Vertical or Horizontal Post (Mounting Kit Pt. No. 4600/038) Electrical Connections Power Supply Relay Relay 2 Relay 3 Process Variable Input Remote Set Point Input N/O C N/C N/O C N/C N/O C N/C 3rd + 3rd L N Tx+ Tx 0V Rx+ Rx + + 3rd C Modbus (RTU) (if option fitted) Control Output Retransmission Output Position Feedback Input Logic Input 6

27 Wall-/Pipe-mount Universal Process Controller COMMANDER 30 SS/C30_6 Ordering Information COMMANDER 30 Option Board None RS485 Modbus Communications Wall-/Pipe-mount Universal Process Controller Power Supply 5V AC (NPT fitted with blanking plugs) 230V AC (M20 fitted with cable glands) 5V AC (M20 fitted with cable glands) 230V AC (NPT fitted with blanking plugs) C30 / X X X X / XXXX Build Standard CSA approved (pending) CSA/FM Cl. Div Programming/Special Features Configured to factory standard Configured to customer detail Agreed special features STD CUS SPXX Instrument Coding Example C30 / 0 / STD COMMANDER 30 Controller RS485 Modbus Communications 5V AC CSA approved Factory standard configuration 7

28 Wall-/Pipe-mount Universal Process Controller COMMANDER 30 SS/C30_6 ABB has Sales & Customer Support expertise in over 00 countries worldwide The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in UK (07.04) ABB 2004 SS/C30 Issue 6 ABB Limited Howard Road, St Neots Cambridgeshire PE9 8EU UK Tel: +44 (0) Fax: +44 (0) ABB Inc. 25 E. County Line Road Warminster PA 8974 USA Tel: Fax:

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