Programmable Automation Controllers CompactLogix 5380

Transcription

1 ROCKWELL AUTOMATION PROCUREMENT SPECIFICATION PROCUREMENT SPECIFICATION CompactLogix 5380 Note: Procurement Specification for 5069 Compact I/O Modules with EtherNet/IP Architecture is Publication 5069-SR002. NOTICE: The specification guidelines in this document are intended to aid in the specification of products. Specific installations have specific requirements, and does not recommend or intend any specific application based solely upon the guidelines provided here. Because of the variety of uses for this information, the user of, and those responsible for applying this information, are responsible for ensuring the acceptability of each application and appropriate use of the guidelines. In no event will be liable for misuse, misapplication or reliance on these guidelines in connection with any specific application. also disclaims indirect or consequential damages resulting from the use or application of this information. Note: To download or view a.doc file version of this procurement specification, please visit: SR001A-EN-P 1

2 TABLE OF CONTENTS PART 1 GENERAL SUMMARY RELATED DOCUMENTS REFERENCES SUBMITTALS QUALITY ASSURANCE DELIVERY, STORAGE, AND HANDLING WARRANTY MAINTENANCE... 5 PART 2 PRODUCTS MANUFACTURERS CONSTRUCTION PAC SECURITY MEMORY I/O CIRCUITRY PROGRAMMING ENVIRONMENT COMMUNICATION POWER SUPPLY RATINGS PART 3 EXECUTION EXAMINATION INSTALLATION SR001A-EN-P

3 SECTION XX XX XX PROGRAMMABLE AUTOMATION CONTROLLER PART 1 GENERAL 1.01 SUMMARY A. The (PAC) shall meet the criteria of this specification for control of process equipment, machinery, and systems RELATED DOCUMENTS A. Drawings and general provisions of the contract apply to this section. B. The following sections contain requirements that relate to this section: 1. Section Process Control System General Requirements 2. Section Process Control Panels and Hardware 3. Section Submittal Procedures 4. Section 1.03 REFERENCES A. The PAC shall be listed or recognized by the following registrations: 1. culus Listed a) Industrial Control Equipment, File E65584 b) Class I, Division 2, Groups A, B, C, and D Hazardous Locations, File E CE marked a) 2004/108/EC EMC Directive, compliant with: i. EN ; Meas./Control/Lab., Industrial Requirements ii. EN ; Industrial Immunity iii. EN ; Industrial Emissions iv. EN ; Programmable Controllers (Clause 8, Zone A & B) b) 2006/95/EC LVD, compliant with: i. EN ; Control Equipment Safety Requirements 3. RCM marked, compliant with EN ; Industrial Emissions 4. Ex marked, 94/9/EC ATEX Directive, and IECEx System compliant with: a) EN/IEC ; Potentially Explosive Atmospheres, Protection n b) EN/IEC ; General Requirements c) II 3 G Ex na IIC T4 Gc d) DEMKO15ATEX1455X and IECEx UL X when used at or below 125 VAC 5. KC marked, compliant with Article 58-2 of Radio Waves Act, Clause SR001A-EN-P 3

4 B. The PAC shall meet Institute of Electrical and Electronics Engineers, Inc. (IEEE) applicable standards. C. The PAC shall be ODVA conformance tested to EtherNet/IP specifications SUBMITTALS A. As specified in Section B. The supplier shall provide product data for the PAC and any component equipment, including: 1. PAC information a) Memory b) Input/Output (I/O) capacity c) Nonvolatile program and data retention 2. I/O Modules information a) Type and rating b) Standard wiring diagram 3. Bill of materials for supplied equipment 4. Spare parts list 1.05 QUALITY ASSURANCE A. The supplier shall provide PAC system components by a single manufacturer: 1. Only communication modules for communication or network media functions that are not provided by the PAC manufacturer may be produced by third-party sources. 2. Only PAC manufacturer-approved hardware, including cables, mounting hardware, connectors, enclosures, racks, communication cables, splitters, terminators, taps, and removable media, may be used. B. All PAC system components shall be new, free from defects, and produced by manufacturers regularly engaged in the manufacture of these products DELIVERY, STORAGE, AND HANDLING A. The supplier shall deliver PAC components in packaging designed to prevent damage from static electricity and physical damage. B. The supplier shall store the equipment according to manufacturer requirements and in a clean and dry space at an ambient temperature range of -40 C to 85 C (-40 F to 185 F). C. The supplier shall protect the units from exposure to dirt, water, fumes, corrosive substances, and physical damage WARRANTY A. The manufacturer shall provide their standard parts warranty for eighteen (18) months from the date of shipment or twelve (12) months from the date of being energized, whichever occurs first. B. This warranty applies to PACs SR001A-EN-P

5 1.08 MAINTENANCE A. As specified in Section B. Provisions shall meet the following installed-spare requirements: 1. I/O points 25 percent spare I/O capacity for each type of I/O signal at every PAC and remote I/O location. All spare I/O shall be wired to field terminal blocks. 2. PAC backplane the greater of: a) 25 percent spare capacity, or b) 3 spare backplane slots. 3. PAC memory 50 percent spare program volatile memory. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Allen-Bradley CompactLogix 5380 Programmable Automation Controller (No substitutions) 2.02 CONSTRUCTION A. The programmable automation controller (PAC) shall be part of a modular system with expansion capability. The available expansion shall be local I/O modules or distributed (remote) I/O connected through a network. The local system shall include: 1. A DIN rail-mounted PAC with CPU, memory, embedded duel Ethernet ports, and embedded energy storage. 2. An end cap included with the PAC. 3. A separate system-side power supply ( Module or MOD power). 4. A separate field-side power supply ( Sensor/Actuator or SA power). 5. I/O modules from a family of modules with EtherNet/IP architecture. B. All system modules shall be designed to operate in: 1. An industrial environment with an ambient temperature of 0 C to 60 C (32 F to 140 F) and with a relative humidity range of 5% to 95%, non-condensing. 2. A free airflow environment (convection cooling only, no fans or other air moving devices shall be required). C. All system modules, and local and remote chassis shall be designed and tested to operate in high electrical noise environments. D. The system shall support up to 8 (or 16, 31) local expansion modules, along with remote I/O expansion via network. 1. Power shall begin at the PAC and pass across the local I/O module internal circuitry via power buses. 2. The manufacturer shall have available a variety of I/O modules, including digital input, digital output, analog output, isolated relay output, address reserve, universal analog input, and high-speed counter SR001A-EN-P 5

6 2.03 PAC A. The programmable automation controller (PAC) shall be a self-contained unit and will be capable of providing control program execution, supporting remote and local programming, controlling all I/O scanning and inter-controller and peripheral communication and diagnostic functions tasks (1000 programs per task). Interrupt mechanism shall adhere to IEC definition of pre-emptive multitasking. Tasks shall include: a) Continuous 1 allowed. b) Periodic Run via an interrupt at a user-defined interval in 1 µs increments from 0.1 ms to 2000 s. c) Event Triggers include i. Module input data change-of-state ii. Consumed tag trigger iii. Event instruction iv. Axis trigger v. Motion event trigger 2. Network connections: 40 (or 55, 80) EtherNet/IP network nodes 3. The PAC shall be capable of sharing produced and consumed tags with other controllers on the same network. B. The PAC shall provide a means for fault handling. 1. The capability shall exist for a project to have a controller fault handler for overall project fault recovery. 2. The capability shall exist for a program to have its own fault routine for program fault recovery. C. Programming instructions shall include the following: 1. Relay-Type (bit) 2. Counter and Timer 3. Data Comparison (for example: Equal, Greater than or Equal, Less than or Equal) 4. Data Manipulation (for example: Copy, Move) 5. Logical (for example: And, Not, Or) 6. Integer and Floating Point Math (for example: Add, Subtract, Multiply, Log 10) 7. Advanced Math and Trigonometric Functions (for example Sine, Cosine, Tangent) 8. Statistical 9. Matrix and Array (for example: COP, CPS, FIFO) 10. BCD Conversion 11. Program Flow Control (for example: Jump, Subroutine) 12. Application Specific (for example: Sequencer) 13. Diagnostic 14. Communication 15. Proportional Integral and Derivative (PID) 16. Block Read and Write SR001A-EN-P

7 D. It shall be possible for users to create instructions to encapsulate code in a similar fashion to subroutines. 1. Once defined in a project, created instructions shall behave similarly to the built-in instructions already in the PAC. 2. Custom instruction logic can be created using Ladder Diagram, Structured Text, or Function Block Diagram. E. The system must be capable of storing the following data: 1. External Output Status 2. External Input Status 3. Timer Values 4. Counter Values 5. Boolean Values (0 or 1) 6. Short Integer Numbers (-128 to 127) 7. Integer Numbers (-32,768 to 32,767) 8. Double Integer Numbers (-2,147,483,648 to 2,147,483,647) 9. Floating Point Numbers to 8 significant digits (for 8+ digits, conversion to exponential form from ± E -38 to ± E +38) 10. Long Integer Numbers (-9,223,372,036,854,775,808 to 9,223,372,036,854,775,807) 11. Internal Processor Status Information F. Data shall be distinguishable to the PAC by address and sub-element mnemonic. 1. Management of the data into memory subsections shall be an automatic function of the PAC operating system. 2. Data can be displayed in ASCII, Binary, Octal, Hexadecimal, or Decimal. 3. Function-specific data such as PID, Axis, Axis Group or Message shall have dedicated displays available that annotate the meaning of specific control bits and words within them and allow for selective control where appropriate. G. The PAC shall have an embedded Energy Storage Module (ESM) that provides enough power for the controller to write all program and variable data to internal nonvolatile memory during loss of power. H. For clock support and backup of memory at power down, the PAC shall have: 1. A clock value in the form of a predefined tag, accessible via logic or remotely. 2. A capacitor-based ESM. 3. A memory card capable of storing current tag data in the state it was when the nonvolatile memory was last saved. I. The PAC shall have dual EtherNet/IP ports that are configurable for Device Level Ring (DLR) or Dual IP modes. J. The front of the PAC shall have: 1. A 4-digit display. 2. Power status indicators for MOD and SA power. 3. Green, red and yellow LED indicators with sequences for OK (module status), Force, Run, SD, Net A1 and Net A2 (network connection status), and Link A1 and Link A2 (EtherNet/IP network activity) SR001A-EN-P 7

8 4. A USB port, 2.0 full-speed, Type B. 5. Terminal connections for MOD and SA power. K. Behind the door on the front of the PAC shall be: 1. A slot securing a 2-GB Secure Digital (SD) non-volatile memory card. The PAC shall support replacement SD cards up to 32 GB. 2. A mode switch with local positions for REMOTE, PROGRAM, and RUN. The local RUN mode shall enhance security by preventing unauthorized remote access to the controller. 3. A reset button with two stages of reset a) Stage 1 clears application program and memory, but retains IP address and network settings. b) Stage 2 clears all settings, including network and time synchronization. L. The PAC shall support firmware updates. M. The PAC shall provide diagnostic web pages that track controller, network, and backplane performance. N. The PAC shall support integrated motion over the EtherNet/IP network for up to 20 (or 32) axes, including CIP, Virtual, and Consumed types. [option] O. The PAC shall have the ability to provide a master system clock and the IEEE 1588 PTP version 2 CIP Sync object to allow time synchronization, transport, and routing of the system clock to the control system and motion axes in a local chassis or on an EtherNet/IP network SECURITY A. It shall be possible to determine if the configuration of a programmable automation controller (PAC) has been modified quickly, on the order of one second after the modification has been made. 1. It shall be possible to make this determination from another PAC or from personal computer-based software monitoring the PAC. 2. It shall be possible to configure the PAC as to what events constitute configuration changes. Examples include: a) Online edits modified the PAC program b) Firmware update attempted c) PAC mode changed d) Removable media inserted or removed e) Constant tag value changed 3. The PAC shall keep a log of its most recent configuration changes and expose the log for use by personal computer-based software. 4. The PAC shall allow the following features to be disabled programmatically: a) Scrolling LCD display messages b) HTTP server (Embedded webpage) c) Embedded Ethernet port SR001A-EN-P

9 B. The PAC shall provide firmware security: 1. The PAC shall be configurable to accept only firmware updates from authorized users. 2. The PAC shall use digitally signed and encrypted firmware to guard against malicious or fraudulent firmware downloads. C. The PAC and associated project files shall be configurable to allow modification only by authorized users, and all communication paths to the PAC shall be configurable to restrict operations that modify the PAC program or firmware. D. The PAC shall allow individual tags, memory addresses, or variables to be configured by external applications according to each element s user-defined access level. 1. These individual tags, memory addresses, or variables shall be configurable to be read/write, read only, or none. 2. The PAC shall enforce these access levels at runtime. E. The PAC shall allow individual tags, memory addresses, or variables to be configured as constants to prevent controller logic from changing an element s value. F. Individual routines or custom instructions in the PAC shall be configurable to prevent modification or viewing by unauthorized individuals. G. Custom instructions can be digitally signed so that their contents can be easily audited for unexpected changes MEMORY A. The programmable automation controller (PAC) shall have 600 kb (or 1, 2, 3, 4, 5, 8, 10 MB) of user memory. B. The program storage medium shall be a solid-state, non-volatile type. C. The PAC shall include a 2-GB SD memory card to store the user program. 1. If the card is installed and a fault occurs, diagnostic data shall be automatically written to the card. 2. The PAC shall detect the presence of an SD card at power-up or if a card is inserted during controller operation. 3. The SD card shall be capable of storing all configuration data that is stored in nonvolatile memory, including the controller IP address. 4. The SD card shall be capable of storing the back-up program I/O CIRCUITRY A. The system shall support up to 8 (or 16, 31) local expansion modules from its family of modules with EtherNet/IP architecture. 1. The supplier shall configure each expansion module to the optimum requested packet interval (RPI) for the application. 2. Some I/O modules and other devices shall be capable of being added to the controller configuration while online and in the RUN mode SR001A-EN-P 9

10 B. Via the EtherNet/IP network, the system shall support remote I/O modules from its family of modules with EtherNet/IP architecture, along with those from: 1. Chassis-based families. 2. In-cabinet families. 3. On-machine families PROGRAMMING ENVIRONMENT A. Programming shall be through the USB 2.0 port or through the EtherNet/IP network, using Studio 5000 Logix Designer Application Version or later. B. The programming software shall run on Windows Server 2008 R2, Windows Server 2012, Windows Server 2012 R2, Windows 7, and Windows 8, and the programming languages shall be: 1. IEC compliant ladder diagram (LD). 2. Structured text (ST). 3. Function block diagram (FBD). 4. Sequential function chart (SFC) COMMUNICATION A. The PAC shall have at a minimum: 1. USB 2.0, Type B port to support programming, configuration, firmware flash, and on-line edits at full speed (12 Mbps). 2. EtherNet/IP embedded switch and dual 10/100/1000 MB/s EtherNet/IP ports. The interface shall support: a) IEEE Physical and Data Link Standard b) Common Industrial Protocol (CIP), the protocol that provides real-time I/O messaging and information/peer-to-peer messaging c) Standard TCP/IP and UDP/IP communication d) 10/100/1000 MB/s auto sensing and auto switching e) Standard Ethernet media f) Subnet masking g) BOOTP and DHCP support h) Manual configuration using specified software i) Programmable Automation Controller messaging to peer controllers and workstations j) I/O data, real-time interlocking and information k) Full duplex and auto-negotiate communication l) Built-in Web access to diagnostics m) I/O control n) Precision Time Protocol (CIP Sync, IEEE 1588) 3. The PAC shall support the following EtherNet/IP topologies: a) Device Level Ring (DLR) b) Star c) Linear SR001A-EN-P

11 4. The PAC shall use socket interface transactions and conventional communication over the EtherNet/IP network to communicate with Ethernet devices that do not support the EtherNet/IP application protocol POWER SUPPLY A. System-side power shall be provided through the MOD Power connection with the following attributes: 1. Voltage range 18 to 32 VDC. 2. Inrush 850 ma for 125 ms. 3. Maximum current rating 9.55 A. B. Field-side power shall be provided through the SA Power connection with the following attributes: 2.10 RATINGS 1. Voltage range 0 to 32 VDC; 0 to 240 VAC, 47 to 63 Hz (ATEX/IECEX, maximum 125 VAC). 2. Pass-through voltage ranges 0 to 32 VDC; 0 to 240 VAC, 47 to 63 Hz (ATEX/IECEX, maximum 125 VAC). 3. Maximum current rating 9.95 A (DC power); A (AC power). A. The PAC shall be able to withstand conducted susceptibility tests as outlined in: Temperature IEC IEC IEC Humidity IEC Vibration IEC Shock, Operating & Non-operating IEC Emissions IEC ESD Immunity IEC Radiated RF Immunity IEC EFT/B Immunity IEC Surge Transient Immunity IEC Conducted RF Immunity IEC Voltage Variation IEC PART 3 EXECUTION 3.01 EXAMINATION A. The supplier shall verify that jobsite is ready to receive equipment. B. The supplier shall verify that the jobsite environment can be maintained during and after installation within the service conditions required by the manufacturer of the programmable automation controller (PAC) SR001A-EN-P 11

12 3.02 INSTALLATION A. Installation shall be in compliance with all manufacturer requirements, instructions, and contract drawings, including: 1. Space surrounding the PAC to maintain adequate cooling. 2. Conditioning of space surrounding the PAC enclosure to maintain the manufacturer s ambient temperature and humidity ranges. 3. Accessibility of PAC diagnostic lights, communication ports, and memory modules these components shall be free from obstructions at all times. B. Control Panels 1. As specified in Section Process Control Panels and Hardware. 2. The supplier shall provide all required cables and connectors to interface with other control system equipment. 3. The supplier shall ensure that communication media, analog signals, and discrete I/O wiring are properly protected in accordance with manufacturer recommendations. END OF SECTION SR001A-EN-P