Counters, Process displays, Timers, Tachometers, Format alignment. Product overview Edition 2013

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1 Counters, Process displays, Timers, Tachometers, Format alignment Product overview Edition 2013

2 Welcome to the world of industrial counter and process technology Counting quantities, programming targets, cutting to length, packaging and dosing operations Acquisition of operation hours, product lifetime and maintenance cycles Time-controlled starting and ending of manufacturing processes Displaying speed, frequencies, fl ow or positions, automated shaft alignment, indication and monitoring physical or electrical values The displays, counters and data processing solutions presented in this brochure are capable of all these simple applications in factory automation. More detailed information on our broad portfolio and latest Baumer product innovations is available on our website:

3 Content Introduction Motion Control A wide selection among innovative products Application examples 2 Counters Totalizers / Position displays Preset counters 8 Time and hour counters Totalizers Preset counters 12 Format alignment Spindle position displays Components 14 Tachometers Tachometers Tachometers with limit 16 Process displays Process Temperature Electric values For strain gauge (DMS) 18 Large displays Numeric, process, counter Alphanumeric 24 Mechanical counters Revolution counters Meter counters Handheld piece counters Measuring wheels 26

4 Baumer Industries Drive engineering Elevator technology Automotive Chemical, petrochemical Automation Energy, mining Material handling Food & Beverage Graphical machinery Semiconductor Handling and robotics Woodworking Warehouse technology Plastics Medical Pharmaceutical, biotechnology Injection molding, die- cast Textile Packaging Tooling Wind power 2

5 Motion Control Baumer is setting new benchmarks We endeavor to always being one step ahead and setting innovative benchmarks. Committed to quality ever since, we offer practice-proven solutions and evolved products developed to the smallest detail of cutting-edge technologies which refl ect our competencies, reliability and precision. Our strong presence on the market and the close, on-site collaboration with our customers ensure the perfect individual solution. Optimized process design and control is the basis for our consistently high quality standards, reliability, fl exibility and effi ciency. Striving to continually improve, we merge the principles of lean management with methodologies of fl awless and effi cient process fl ow. Our commitment High degree of innovation Broad product and performance portfolio Profound application competence Close collaboration and partnership with our customers Comprehensive expert advice outstanding service across the globe 3

6 A wide selection among innovative products and solutions for process data display and management Customer-specific solutions There will be no product portfolio large enough to offer the optimum solution for every application. Quite often, some requirements lie in a completely new direction which any conventional or standard product won t meet to the desired extent. That s why our engineers work closely together with our customers. Searching for the perfect solution for special requirements will bring up practice-oriented, customerexclusive product variants from mere design modifi cations to completely new developments. Our innovative solution will ensure your competitive edge. We should be glad to help you! 4

7 Motion Control Industry and product competencies Baumer products are robust, reliable and approved by renowned manufacturers in diverse industries such as automotive, tooling, packaging, material handling or textile. To ensure utter satisfaction of our customers, we attach greatest importance to competent experts and high-quality products. Our sales team will gladly support you in elaborating on your projects. Thanks to our expertise you can be sure to be provided with the optimum solution for your application. Our experienced product engineers offer you sustaining technical support during system installation and product implementation. Totalizers and preset counters Time meters and hour meters Timers Tachometers Position displays Spindle position displays Process displays Large displays 5

8 Application Examples Cutting to length Controller NE212 utilized in conjunction with incremental encoder and measuring wheel will acquire the length of the material and output a cutting command once the programmed length is completed. The following parameters are programmable: Length measurement and output of cutting command Counting the quantity with preset of desired target per selected measuring unit (batch counter) Total of quantity already produced Display of machine operating time Dosing operations NE216 is a compact and cost-effi cient controller particularly suited for dosing applications. Yet integrating all the necessary functionalities, it is a standalone product and does not require any further external components. Functions supported: Preset 1 as precontact, preset 2 as final contact Start and Stop inputs for dosing cycles Scaling factor Totalizer (8 digits) to display the total volume. Edge offset monitoring Machining of sheet metal, fi lms or wood boards requires the work piece exactly in the center of the conveyor belt. Two photoelectric line sensors suffi ce for edge detection. PCD45 is calculating the edge offset based on both measured values provided and via the analog outputs will perform the necessary adjustments at the positioning drives to ensure precise material infeed. 6

9 Application Examples Format alignments multicon and multicondrive are the names behind two cost-effi cient systems for eased shaft positioning during machine setup to support the editing engineer in the alignment operation: Indication of actual value and target Manual or automated shaft alignment As stand-alone system or linked to PLC via Profibus, CANopen or DeviceNet gateway Administration and memory of up to 100 profiles and max. 32 spindles Distance and tolerance window monitoring When unrolling fi lms, sheet metal or panels of fabric any emerging tension forces must be compensated prior to material processing. Photoelectric, laser or ultrasonic sensors monitor material transport and provide PA418 display with the measured values. The admissible tolerances are administered by outputs P1 and P2. Where required, an additional analog value may be transferred to the process control system. Large displays Outstanding contrast properties and large characters of 57 mm in height allow for optimal readability even from remote. The broad portfolio comprises products for any signal type and will provide the optimally matching solution for any application: Manufacturing or production-related instructions Servicing and maintenance information Safety instructions Visitor reception and information Process data 7

10 Totalizers / Position displays Product name F 524 ISI30 ISI31 ISI32 Features -Electromechanic -Adding - Adding/subtracting A, Up/Down or A-B -Adding or subtracting A and Up/Down Display 6- or 8-digit, 4.5 mm 8-digit, LCD, 8 mm, backlit or non-backlit 8-digit, LCD, 8 mm, backlit or non-backlit 8-digit, LCD, 8 mm, backlit or non-backlit Count input Voltage pulse 24 VDC, 24, 48, 115 or 230 VAC Potential-free contact, NPN, PNP or voltage pulse VAC/VDC NPN, PNP or voltage pulse VAC/VDC Voltage pulse VAC/VDC Reset Manual by key or no reset Electric or manual by lockable key Electric or manual by lockable key Electric or manual by lockable key Analog output Interfaces Voltage supply - Lithium battery (lifetime >8 years) Lithium battery (lifetime >8 years) Lithium battery (lifetime >8 years) Dimensions W x H 53 x 28 mm DIN 48 x 24 mm DIN 48 x 24 mm DIN 48 x 24 mm 8

11 Totalizers / Position displays Counting quantities is a process repeating thousands of times in production installations. One main aid for quantity control is the totalizer. When utilized together with an encoder, it will even acquire and display length and position. ISI33 N 208 N 214 NA214 -Position display -2 channels A 90 B -LED display, red -Bidirectional -Large LED display, red -Bidirectional -Compatible to encoder, linear measuring bar or any other absolute SSI system -Master or slave mode 8-digit, LCD, 8 mm, backlit or non-backlit 6-digit + negative sign LED red, 8 mm 6-digit + negative sign LED red, 14 mm 8-digit + negative sign LCD, 10 and 5 mm, backlit NPN counting frequency 3 khz PNP Counting frequency 7 khz NPN- or PNP-compatible 1 or 2 channels A and Up/Down, A-B, A+B or A 90 B for encoders NPN- or PNP-compatible 1 or 2 channels A and Up/Down, A-B, A+B or A 90 B for encoders SSI signals up to 31 bits, gray or binary code Electric or manual by lockable key Electric or manual by lockable key Electric or manual by lockable key V and V - - RS485, RS422 or RS232 RS485 Lithium battery (lifetime >8 years) VDC 24/48 VAC ±10% (50/60 Hz) 115/230 VAC ±10% (50/60 Hz) 24 VDC ±10% VAC (50/60 Hz) 24 VDC ±10 % DIN 48 x 24 mm 53 x 28 mm DIN 96 x 48 mm DIN 96 x 48 mm 9

12 Preset counters Product name FS324 NE131 NE134 Features -Electromechanic -Two-line LCD display -Adding or subtracting -With integrated totalizer -Inputs: Voltage-impulses VAC/VDC -Two-line LCD display - Bidirectional -With integrated totalizer and batch counter -Start / stop functionality i.e. for dosing operations Display 6-digit, 4.5 mm 6-digit + negative sign LCD, 7 and 4 mm, backlit 6-digit + negative sign LCD, 7 and 4 mm, backlit Count input Voltage pulse 24 VDC, 24, 48, 110 or 220 VAC Voltage pulse VAC/VDC NPN-, PNP-, TTLcompatible 1 or 2 channels A-B, A+B or encoder A90 B Preset 1 preset 1 or 2 presets 2 presets or 1 preset + 1 batch counter Output 1 relay 1 or 2 relays 2, relay or electronic Analog output Interfaces - - RS485 Voltage supply VAC (50/60 Hz) VAC (50/60 Hz) VDC 24/48 VAC ±10 % (50/60 Hz) VAC (50/60 Hz) VDC Dimensions W x H 53 x 53 mm DIN 48 x 48 mm DIN 48 x 48 mm 10

13 Preset counters Cutting to length, positioning and packaging operations are tasks where length, time or quantities must be counted, evaluated and displayed. But a preset counter can do a whole lot more: Compare values, evaluate differences, output control values and communicate with master controls via serial interface. NE210 NE216 NE212 NE214 NE230 -LED display, red -Timer functions -LED display, red -With integrated totalizer -Start / stop functionality i.e. for dosing operations -Keypad with 10 numerals for convenient value entry -Particularly suitable for cutting to length operations -With integrated totalizer, batch counter and timer -Large LED display, red -Analog output -With integrated totalizer and timer -LED display, red -DIN rail mount -With integrated totalizer and timer 5-digit + negative sign LED red, 8 mm 5-digit + negative sign LED red, 8 mm 8-digit + negative sign LED red, 14 mm 6-digit + negative sign LED red, 14 mm 6-digit + negative sign LED red, 8 mm NPN- or PNPcompatible 1 or 2 channels A-B, A+B or encoder A90 B NPN-, PNP-, TTLcompatible 1 or 2 channels A-B, A+B or encoder A90 B NPN- or PNPcompatible 1 or 2 channels A-B, A+B or encoder A90 B NPN-, PNP-, TTLcompatible 1 or 2 channels A-B, A+B or encoder A90 B NPN-, PNP-, TTLcompatible 1 or 2 channels A-B, A+B or encoder A90 B 1 preset 2 presets 2 presets + 1 batch counter 2 presets 2 presets 1, relay or electronic 2, relay or electronic 3, relay or electronic 2, relay or electronic 2 relays V or ma - - RS485 RS485, RS422 or RS232 RS485, RS422 or RS232 RS485, RS422 or RS232 24/48 VAC ±10 % (50/60 Hz) VAC (50/60 Hz) 24 VDC ±10 % 24/48 VAC ±10 % (50/60 Hz) VAC (50/60 Hz) VDC 24/48 VAC ±10 % (50/60 Hz) VAC (50/60 Hz) 24 VDC ±10 % 24/48 VAC ±10 % (50/60 Hz) 115/230 VAC ±10 % (50/60 Hz) 24 VDC ±10 % VAC (50/60 Hz) VAC (50/60 Hz) VDC DIN 48 x 48 mm DIN 48 x 48 mm DIN 72 x 72 mm DIN 96 x 48 mm 70 x 89 mm 11

14 Time meters, totalizers or preset counters Product name B 148 B 160 ISI34 ISI35 Features -Electromechanic -Low-cost variant -System-integrated, top-mount or DIN rail -Electromechanic -System-integrated or DIN rail mount -For universal use -For universal use Display 7-digit, 4.5 mm 7-digit, 4.5 mm 8-digit, LCD, 8 mm, backlit 8-digit, LCD, 8 mm, backlit Resolution h h h h59min 99999min59s s Count input Voltage 24, 48, 115, 230 or 380 VAC with 50 or 60 Hz Voltage VDC Potential-free contact, NPN, PNP or voltage VAC/VDC Potential-free contact, NPN, PNP or voltage VAC/VDC Preset Output Interfaces Reset Without reset Without reset Electric or manual by lockable key Voltage supply - - Lithium battery (lifetime >8 years) Electric or manual by lockable key Lithium battery (lifetime >8 years) Dimensions W x H DIN 48 x 48 mm DIN 48 x 48 mm DIN 48 x24 mm DIN 48 x 24 mm 12

15 Time meters, totalizers or preset counters Time and hour counters are brought to the fore wherever operation hours of machines, installations and systems have to be acquired. For time-controlled processes there are product variants with preset, control outputs and RS485 interface. NE131 BE134 NE210 NE216 -Two-line LCD display -Adding / subtracting -With integrated totalizer -Voltage inputs, max. 260 VAC/VDC -Two-line LCD display -With integrated totalizer and batch counter -Timer function with start-/ stop inputs -LED display, red -Timer function -LED display, red -With integrated totalizer -Timer function with start-/ stop inputs 6-digit, LCD, 7 and 4 mm, backlit 6-digit, LCD, 7 and 4 mm, backlit 5-digit, LED red, 8 mm 5-digit, LED red, 8 mm h h 59 min min 59 s ,99 s h 59 min min 59 s 999 min 59 s 9/10 s s 999 h 59 min min 59 s 99 min 59 s 9/10 s s 999 h 59 min min 59 s 99 min 59 s 9/10 s s Voltage VAC/VDC NPN-, PNP-, TTLcompatible NPN- or PNP- compatible NPN-, PNP-, TTLcompatible 1 or 2 presets 1 or 2 presets + 1 batch counter 1 preset 2 presets 1 or 2 relays 2, relay or electronic 1, relay or electronic 2, relay or electronic - RS485 - RS VAC (50/60 Hz) VAC (50/60 Hz) VDC 24/48 VAC ±10 % (50/60 Hz) VAC (50/60 Hz) VDC 24/48 VAC ±10 % (50/60 Hz) VAC (50/60 Hz) 24 VDC ±10 % 24/48 VAC ±10 % (50/60 Hz) VAC (50/60 Hz) VDC DIN 48 x 48 mm DIN 48 x 48 mm DIN 48 x 48 mm DIN 48 x 48 mm 13

16 Spindle position displays / Components Product name N 150 N 140, N 141 N 152 N 142 Features -Multicon -Manual, user-operated alignment -Compact design -Multicon -Manual, user-operated alignment -Correction button for tool radius (N 141) - MulticonDrive -Fully automated alignment -Compact dimensions -Control outputs for motor trigger (BG440 or BG650) - MulticonDrive -Fully automated alignment -Control outputs for motor trigger (BG440 or BG650) Display LCD, 2 lines to mm or to Inch LCD, 2 lines to mm or to Inch LCD, 2 lines to mm or to Inch LCD, 2 lines to mm or to Inch Voltage supply 24 VDC ±20 % 24 VDC ±20 % 24 VDC ±20 % 24 VDC ±20 % Interfaces RS485, ASCII protocol RS485, ASCII protocol RS485, ASCII protocol RS485, ASCII protocol Resolution 1440 steps/revolution to ±4096 revolutions 2304 steps/revolution to ±4096 revolutions 1440 steps/revolution to ±4096 revolutions 2304 steps/revolution to ±4096 revolutions Hollow shaft ø14 mm ø20, ø25 mm ø14 mm ø20, ø25 mm Dimensions B x H x T 37 x 75 x 45 mm 56 x 100 x 84 mm 37 x 75 x 45 mm 56 x 100 x 84 mm 14

17 Spindle position displays / Components Numerous spindles at production installations require alignment to the respective manufacturing profi le most often this is done manually using hand cranks. With every format re-alignment the editing engineer has to enter the relevant position values provided on a printed document, which is a potential error source. Position displays of the multicon series indicate both current value and related target, latter are provided by master controller or PLC. multicondrive makes any hand crank superfl uous. The position display for direct, automatic motor trigger ensures pinpoint target achievement. N 155 N 153 N 242 GK473 BG440, BG650 -Conveniently displayed as electronic note block -Displaying the values transferred by Master or network gateway -Product variant without integrated encoder -Multicon AccuDrive -Position aligment via ASMIR-power tool -Semi-automatic alignment -Memory controller -Multicon / MulticonDrive -Managing up to 100 profi les of 32 spindles -Teach mode -Network gateway CANopen, DeviceNet or Profi bus -Max. 32 displays in the RS485 network -Brushless DC motor with planetary gearing -Integrated speed control electronics -5 capacities from 20 W to 140 W -4 control inputs, clockwise, counterclockwise, speed 1, speed 2 LCD, 2 lines LCD, 2 lines to mm or to Inch 2 x 16 characters LCD, 10 mm, backlit 4 x signal LED - 24 VDC ±20 % 24 VDC ±20 % VAC VDC 24 VDC RS485, ASCII protocol RS485, ASCII protocol RS485 RS steps/revolution to ±4096 revolutions ø14 mm x 75 x 29 mm 37 x 75 x 45 mm DIN 144 x 144 mm 23 x 99 x 115 mm 44 x 44 x mm or 65 x 65 x mm 15

18 Tachometers and process displays Product name TA1200 TA1220 TA134 TA200 Features -Compact design -Compact design -Two-line LCD display -With integrated totalizer -Large LED display -Max. frequency 40 khz Display 4-digit, LED red, 10 mm 4-digit, LED red, 10 mm 6-digit, LCD, 7 and 4 mm, backlit 6-digit, LED red, 14 mm Pulse input NPN-, PNP-, Namur, TTLcompatible or sine NPN-, PNP-, Namur, TTLcompatible or sine NPN-, PNP-, Namur- or TTLcompatible NPN-, PNP- compatible Analog input Limits - 2 limits 2 limits - Output - 2 relay 2, relay or electronic - Analog output Interfaces - RS485 RS485 - Voltage supply VAC (50/60Hz) or VDC VAC (50/60Hz) or VDC VAC (50/60Hz) or VDC VAC (50/60Hz) or VDC 24/48 VAC ±10 % (50/60 Hz) VAC (50/60Hz) VDC 115/230 VAC ±10% (50/60Hz) 24/48 VAC ±10% (50/60Hz) 24 VAC ±10% Dimensions W x H DIN 48 x24 mm DIN 48 x 24 mm DIN 48 x 48 mm DIN 96 x 48 mm 16

19 Tachometers and process displays Speed and clock rates are prerequisite parameters to be indicated and monitored in production facilities. Tachometers with combined measuring of cycle and gate times ensure precise results. User-programmable pulse evaluation enables value display in the required measuring unit. Process displays allow for universal parameterization by one or two analog outputs. For safe and reliable process monitoring there are product variants featuring calculator function, limits, analog outputs and RS interface. TA201 TA202 PCD41 PCD45 -Indication of 2 speeds, difference, ratio, material compression / stretch or torsion -Indication of 2 speeds, difference, ratio, material compression / stretch or torsion -Analog outputs -Serial interface -Analog input -Peak value memory -Limit output -2 analog inputs -3 analog outputs -Indication of 2 measured values with related ratio or difference 6-digit, LED red, 14 mm 6-digit, LED red, 14 mm 6-digit, LED red, 14 mm 6-digit, LED red, 14 mm NPN-, PNP-, TTLcompatible 2 NPN-, PNP-, TTLcompatible inputs input V or ma 2 inputs V or ma - 2 limits 2 limits 2 limits - 2, relay or electronic 2, relay 2, relay V or ma - 3 outputs ±10 V - RS485, RS422 or RS232 RS485, RS422 or RS232 RS485, RS422 or RS /230 VAC ±10% (50/60Hz) 24/48 VAC ±10% (50/60Hz) 24 VAC ±10% 115/230 VAC ±10% (50/60Hz) 24/48 VAC ±10% (50/60Hz) 24 VAC ±10% 115/230 VAC ±10% (50/60Hz) 24/48 VAC ±10% (50/60Hz) VDC VAC (50/60Hz) VDC DIN 96 x 48 mm DIN 96 x 48 mm DIN 96 x 48 mm DIN 96 x 48 mm 17

20 Process displays for standard signals Product name PA200 PA210 PA220 PA408 Features -Compact design -Supply by current loop -Compact design -Compact design -For universal tasks -Large LED display -Optional 20 mm display Display to LED red, 10 mm to LED red, 10 mm to LED red, 10 mm to LED red, 14 mm Input ±10 V or ±20 ma, up to 200 VDC or external shunt +4 to +20 ma ±10 V or ±20 ma, up to 60 VDC or external shunt ±10 V or ±20 ma, thermocouples, Pt100/Pt1000, resistance measuring or potentiometer Limits limits 2 limits Function - - TARA and MIN/MAX MIN/MAX Output relay 2 relay Analog output Interfaces - - RS485 - Voltage supply VAC (50/60 Hz) or VDC VAC (50/60 Hz) or VDC VAC (50/60 Hz) or VDC VAC (50/60 Hz) or VDC VDC and VAC Dimensions W x H DIN 48 x 24 mm DIN 48 x 24 mm DIN 48 x 24 mm DIN 96 x 48 mm 18

21 Process displays for standard signals Available with 2 or 4 limit outputs, process displays of the PA series monitor and display any physical values provided as analog signal. Limit programming is easy and convenient. The serial interface allows for remote access and communication. Featuring numerous properties and functionalities, these process displays have got what it takes for universal deployment in diverse applications. Some product variants come with TARA, HOLD, MIN and MAX functionality, saving the MIN/MAX values of the input signal. PA418 PA420 PA430 PA440 -Analog output -Serial interface -Analog output -Serial interface -Automatic volume calculation - Multifunctional -Two-line display -Analog output -Serial interface -High measuring rate 555/s to LED red, green and amber, 14 mm to LED red, 14 mm to LED red, 14 mm to LED red, 14 mm ±10 V or ±20 ma, thermocouples, Pt100, strain gauge or potentiometer ±10 V or ±20 ma or potentiometer ±10 V or ±20 ma, thermocouples, Pt100, strain gauge or potentiometer Process ±10 V or ±20 ma strain gauge or potentiometer 2 or 4 limits 2 or 4 limits 2 or 4 limits 2 or 4 limits TARA, MIN/MAX and HOLD TARA, MIN/MAX and HOLD TARA, MIN/MAX and HOLD TARA, MIN/MAX and HOLD 2 or 4, relay or electronic 2 or 4, relay or electronic 2 or 4, relay or electronic 2 or 4, relay or electronic V or ma V or ma V or ma V or ma RS485 or RS232 RS485 or RS232 RS485 or RS232 RS485 or RS VAC (50/60 Hz) or VDC VAC (50/60 Hz) or VDC 24/115/230 VAC ±10% (50/60 Hz) VDC 24/115/230 VAC ±10% (50/60 Hz) 24/115/230 VAC ±10% (50/60 Hz) VDC DIN 96 x 48 mm DIN 96 x 48 mm DIN 96 x 48 mm DIN 96 x 48 mm 19

22 Process displays for temperature Product name PA201 PA408 PA418 PA430 Features -Compact design -For universal tasks -Large LED display -Optionally 20 mm display - Multifunctional -Analog output -Serial interface - Multifunctional -Twin display -Analog output -Serial interface Display to LED red, 10 mm to LED red, 14 or 20 mm to LED red, green and amber, 14 mm to LED red, 14 mm Input Sensor Pt100 or thermocouples J,K,T Pt100, Pt1000, thermocouples J,K,T,N, ±10 V or ±20 ma, resistance measuring or potentiometer Sensor Pt100, thermocouples J,K,T,R,S,E or process ±10 V or ±20 ma, strain gauge or potentiometer Sensor Pt100, thermocouples J,K,T,R,S,E or process ±10 V or ±20 ma, strain gauge or potentiometer Limits - 2 limits 2 or 4 limits 2 or 4 limits Function - MIN/MAX TARA, MIN/MAX and HOLD TARA, MIN/MAX and HOLD Output - 2 relay 2 or 4, relay or electronic 2 or 4, relay or electronic Analog output V or ma V or ma Interfaces - - RS485 or RS232 RS485 or RS232 Voltage supply VAC (50/60 Hz) or VDC VAC (50/60 Hz) or VDC VDC and VAC VAC (50/60 Hz) or VDC VAC (50/60 Hz) or 10, VDC 24/115/230 VAC ±10 % (50/60 Hz) Dimensions W x H DIN 48 x 24 mm DIN 96 x 48 mm DIN 96 x 48 mm DIN 96 x 48 mm 20

23 Process displays for strain gauge (DMS) sensors Temperature displays evaluate the signal generated by sensor Pt100, Pt1000 or thermocouple and will indicate the temperature in C or F. Displays for strain gauge (DMS) sensors are intended to indicate and monitor weight or load using a measurement bridge or strain gauge. PA402 PA418 PA422 -Large LED display - Multifunctional -Analog output -Serial interface -Analog output -Serial interface to LED red, 14 mm Strain gauge ±30 mv to ±300 mv to LED red, green and amber, 14 mm Sensor Pt100, thermocouples J,K,T,R,S,E or process ±10 V or ±20 ma, strain gauge or potentiometer to LED red, 14 mm Strain gauge ±30 mv to ±300 mv 2 limits 2 or 4 limits 2 or 4 limits TARA TARA, MIN/MAX and HOLD TARA, MIN/MAX and HOLD 2 relay 2 or 4, relay or electronic 2 or 4, relays or electronic V or ma V or ma - RS485 or RS232 RS485 or RS VDC and VAC VAC (50/60 Hz) or VDC VAC (50/60 Hz) or VDC 24/115/230 VAC ±10 % (50/60 Hz) VDC DIN 96 x 48 mm DIN 96 x 48 mm DIN 96 x 48 mm 21

24 Process displays for electric values Product name PA203 PA213 PA403 PA408 Features -Compact design -Power supply by measured voltage -Compact design -Large LED display -For universal tasks -Large LED display Display to LED red, 10 mm 8.0 to 32.0 LED red, 10 mm to LED red, 14 mm to LED red, 14 mm Input Voltage max. 600 V Current max. 5 A AC and DC VDC Voltage max. 600 V Current max. 5 A AC and DC or shunt 60 or 100 mv Resistance measurement ±10 V or ±20 ma, thermocouples, Pt100, Pt1000 or potentiometer Limits limits 2 limits Function - - MIN/MAX MIN/MAX Output relays 2 relays Analog output Interfaces Voltage supply VAC (50/60 Hz) or VDC VAC (50/60 Hz) or VDC VAC and VDC VAC and VDC Dimensions W x H DIN 48 x 24 mm DIN 48 x 24 mm DIN 96 x 48 mm DIN 96 x 48 mm 22

25 Process displays for electric values Such instruments display and monitor voltage and current values (AC/ DC). Display PA408 is also capable of measuring and monitoring resistors. PA419 -Analog output -Serial interface to LED red, green and amber, 14 mm Voltage max. 600 V Current max. 5 A, AC (TRMS) and DC or shunt 50, 60, 100 mv 2 or 4 limits TARA, MIN/MAX and HOLD 2 or 4, relay or electronic V or ma RS485 or RS VAC (50/60 Hz) or VDC VAC (50/60 Hz) or VDC DIN 96 x 48 mm 23

26 Large displays, numeric Outstanding contrast properties and large characters of 57 mm in height allow for optimal readability even from remote. Variants D060A-D065A provide two limits and an additional ±10 V and ±20 ma input with a display range that can be individually linearised. Temperature displays D060T-D065T come with Pt100 and thermocouple inputs. Numeric displays D060P-D065P transfer the indicated values in BCD parallel or BCD multiplex mode. Corresponding configuration will turn the display into a counter, tachometer or time meter with two limits. Numeric displays D060S-D065S feature RS232 or RS485 interface. Product name D060A - D065A D060T - D065T D060P - D065P D060S - D065S Features -Process input ±10 V and ±20 ma -LED red, green or amber, depending on the value displayed -Temperature input for sensor Pt100 and thermocouples J, K, T -LED red, green or amber, depending on the value displayed -Inputs BCD -Counter - Tachometers -Time meter -LED red, green or amber, depending on the value displayed -Serial interface RS485/ RS232 -ASCII, ISO1745 protocol, modbus, S Compatible to our controllers, tachometers and displays -LED red, green or amber, depending on the value displayed Display 3-color LED 3-color LED 3-color LED 3-color LED Number of digits 3- to 5-3- to 5-4- to 8-3- to 8- Character height 57 mm 57 mm 57 mm 57 mm Reading distance 30 m 30 m 30 m 30 m Protection IP 41 or IP 65 IP 41 or IP 65 IP 41 or IP 65 IP 41 or IP 65 Voltage supply 230 VAC 230 VAC 230 VAC 230 VAC 24

27 Large displays, alphanumeric Our large-capacity alphanumeric displays with characters of 50 mm in height will announce the information appropriately in any situation. Thanks to different communication modes, the data to be displayed are either previously entered and stored in the device or externally transferred step by step. Permanent message storage and display by external signal or, as an alternative, message transfer and display via serial interface. Product name DA050P DA050S Features -14 inputs for retrieving device-stored messages -Message transmission and retrieval via serial interface RS485/RS232 -ASCII protocol, modbus, omron, S7-200 Display LED red LED red Number of lines 1 to 6 1 to 6 Character height 50 mm 50 mm Total of characters Reading distance 30 m 30 m Protection IP 41 IP 41 Voltage supply 230 VAC 230 VAC 25

28 Mechanical counters Product name U 310 U 300 U U 410 UE230 Features Revolution counter Revolution counter Revolution counter Revolution counter, 1 preset Display height 4.5 mm height 4.5 mm height 7 mm height 7 mm Resolution 1 revolution = 1 count 1 revolution = 1 count 1 revolution = 1 count variant-specifi c Accuracy Speed 3000 rpm 3000 rpm 1000 rpm 5000 rpm Shaft diameter 4 mm 4 mm 7 mm 7 mm Mounting Mounting plate with 6 holes Mounting plate with 6 holes Mounting plate with 4 holes Base plate with 4 mounting holes Preset preset Output change-over contact Reset Reset lever Detachable reset key Detachable reset key / lever Reset lever Optional PTB certificate 26

29 Mechanical counters Mechanical counters acquire length, strokes or revolutions via the drive shaft. Such counters are deployed in systems for distance measuring, trestle tables or at presses and punches when cutting cable to a determined length. Main benefi t of mechanical counters is on-site measurement without power supply. The measuring results are that precise that some counter variants are PTB-certifi ed (German Metrology Institute) and capable of calibrated length measurement. M 310 M 300 M 410 M 400 ME230 Meter counter Meter counter Meter counter Meter counter Meter counter, 1 preset height 4.5 mm height 4.5 mm height 7 mm height 7 mm Height 7 mm 5 revolutions = revolutions = revolutions = revolutions = 1.0 variant-specifi c 1 dm 1 dm 1 dm, 1 cm 1 dm 1 m, 1 dm <200 m/min with measuring wheel <100 m/min with measuring wheel <200 m/min with measuring wheel <100 m/min with measuring wheel <2500 m/min for 2 revolutions = 1 4 mm 4 mm 7 mm 7 mm 7 mm Mounting plate with 6 holes Mounting plate with 6 holes Mounting plate with 4 holes Mounting plate with 4 holes Base plate with 4 mounting holes preset change-over contact Reset lever Detachable reset key Reset lever Detachable reset key Reset lever M 310 A M 410 A 27

30 Mechanical counters Product name H 310 H 300 H 410 H 400 Features Stroke counter Stroke counter Stroke counter Stroke counter Display height 4.5 mm height 4.5 mm height 7 mm height 7 mm Resolution 1 stroke = 1 1 stroke = 1 1 stroke = 1 1 stroke = 1 Stroke angle >38 and <60 >38 and <60 >38 and <60 >38 and <60 Speed <500 strokes/min <500 strokes/min <500 strokes/min <500 strokes/min Shaft diameter 4 mm 4 mm 7 mm 7 mm Lever diameter 5 mm 5 mm 6 mm 6 mm Mount Mounting plate with 6 holes Mounting plate with 6 holes Mounting plate with 4 holes Mounting plate with 4 holes Reset Reset lever Detachable reset key Reset lever Detachable reset key 28

31 Mechanical counters Stroke counters for example will count the strokes of presses and punches. Mechanical handheld piece counters for mobile and stationary use ease counting persons, parts, events, etc. H 127 T 127 T 130, T 134 T 120, T 123, T 124 Stroke counter Piece counter with lever Handheld piece counter Plastic housing Handheld piece counter Metal housing height 4.5 mm height 4.5 mm height 4.5 mm height 4.5 mm 1 stroke = 1 1 stroke = 1 1 stroke = 1 1 stroke = 1 >38 and <60 >38 and < <500 strokes/min mm 4 mm mm Mounting plate with 2 holes Mounting plate with 2 holes Retaining ring or base plate with 3 mounting holes Retaining ring or base plate with 3 mounting holes Knurled reset button Knurled reset button Knurled reset button Knurled reset button 29

32 Measuring wheels Product name MR211 MR241 MR261 MR291 Circumference 20 cm 20 cm 20 cm 20 cm Outer diameter mm mm mm mm Surface profile Cross knurl Smooth Knopped rubber Knurled Surface material Aluminium Hytrel TPE-E NBR Nitril Hytrel TPE-E Wheel material Aluminium Plastic Aluminium Plastic Shore hardness approx shore A 55 ±5 shore A 90 shore A Operation temperature C C C C Appropriate material Cardboard, wood, fabric/ textiles Wood, plastic, vanished surfaces, metal, paper, cardboard, fabric/textiles Fabric/textiles Wood, plastic, vanished surfaces, metal, paper, cardboard, fabric/textiles 30

33 Measuring wheels Measuring wheels are intended for use in conjunction with encoders, electronic or mechanical counters and process displays. Two sizes, either 20 cm or 50 cm circumference, and different surface profi les ensure optimum precision on any material. MR512 MR542 MR552 MR562 MR cm 50 cm 50 cm 50 cm 50 cm mm mm mm mm mm Cross knurl Smooth Smooth Knopped rubber Knurled Aluminium Hytrel TPE-E Vulkollan PUR NBR Nitril Hytrel TPE-E Aluminium Plastic Aluminium Aluminium Plastic - 90 shore A 94 shore A 55 ±5 shore A 90 shore A C C C C C Cardboard, wood, fabric/ textiles Wood, plastic, vanished surfaces, metal, paper, cardboard, fabric/textiles Wire, wood, plastic, vanished surfaces, metal, paper, cardboard, fabric Fabric/textiles Wood, plastic, vanished surfaces, metal, paper, cardboard, fabric/textiles 31

34 Our entire portfolio Baumer has the perfect solution for every application. Presence detection Inductive sensors Photoelectric sensors Ultrasonic sensors Capacitive sensors Magnetic sensors Precision mechanical switches Distance measurement Inductive sensors Photoelectric sensors Ultrasonic sensors Linear encoders without bearings Cable-pull encoders Identification / image processing Industrial cameras Vision sensors Process instrumentation Level measurement Temperature measurement Pressure measurement Conductivity measurement Force/strain sensors Counters and process displays Angle measurement / rotary encoders Absolute encoders Incremental encoders HeavyDuty encoders Bearingless encoders Tachogenerators and resolvers Format alignment Speed switches Encoder combinations Inclination sensors Helsinki tel automation@klinkmann.fi St. Petersburg tel klinkmann@klinkmann.spb.ru Moscow tel moscow@klinkmann.spb.ru Yekaterinburg tel yekaterinburg@klinkmann.spb.ru Samara tel samara@klinkmann.spb.ru Кiev tel klinkmann@klinkmann.kiev.ua Riga tel klinkmann@klinkmann.lv Vilnius tel post@klinkmann.lt Tallinn tel klinkmann.est@klinkmann.ee Мinsk tel minsk@klinkmann.com

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