How Can Control Panels Be Assembled Faster?

Transcription

1 How Can Control Panels Be Assembled Faster? With the SIRIUS Innovations, Everything is Matched: Click n Go. Answers for industry.

2 How Can Control Panels Be Assembled Faster? Systematic advancement SIRIUS comprises the complete portfolio of industrial controls and has been a trendsetter in this field from the very start. This leading position is once more proven by the tried-and-tested modular system with its latest innovations for the main and control circuit. The consistent advancement of SIRIUS addresses current market requirements even more closely above all regarding reduced variance, increased flexibility and cost and time savings. Your advantage: improved productivity and efficiency within your company. Forget wiring: simply Click n Go! With the components of the SIRIUS Modular System, you opt for perfectly matched and flexibly combinable components which offer unprecedented ease of assembly: just plug on, and connect click n go! As this concept does away with laborious wiring and eliminates the risk of wiring faults, you will benefit from considerable time and cost savings. The most important advancements of the SIRIUS portfolio are presented on the following pages. These innovations will help you to substantially reduce your control panel assembly costs.

3 With the SIRIUS Innovations, Everything is Matched: Click n Go! SIRIUS has long since been synonymous with industrial controls all over the world. The corresponding SIRIUS Modular System with its components for switching, starting, protecting and monitoring of systems and motors stands for the fast, flexible and space-saving assembly of control panels. SIRIUS thus represents the ideal basis for meeting even complex requirements in a highly efficient manner. The new SIRIUS Modular System: thoroughly innovated Sizes S00 and S0 (up to 0 A) of the SIRIUS Modular System were completely redesigned in terms of the main and control circuit. The innovated basic components such as circuit breakers and contactors offer numerous advantages for system optimization both today and in the future. In addition, these innovations support maximum flexibility. No matter whether direct-on-line, reversing or star-delta start; for self-assembly, as tested combination or as all-in-one solution with the new Compact Starter, whether for soft starting or frequent switching applications: the modular system offers the suitable solution for all requirements. The aspect of increased system availability was also a focus for the range s redevelopment. For example, the components of the SIRIUS Modular System will even allow for application monitoring with minimum costs in the future. This way, targeted application monitoring is substantially simplified with current monitoring relays directly integrated in the load feeder, via the PLC or via the connection of load feeders to AS-Interface or IO-Link. These innovations perfectly round off the bottom end of the present Modular System sizes S S, up to 50 kw at 00 V and offer numerous new options for control panel assembly.

4 SIRIUS: Overview of the Innovated Modular System With the SIRIUS Innovations in the main and control circuit, the devil often lies in the details. For example, increased performance with unchanged design and functional bundling in the basic devices facilitate considerable space savings. A further example: the substantially reduced variance minimizes storage as well as planning and ordering costs. More information is available on pages 6 9. As special highlights, the new SIRIUS Modular System offers a multitude of innovations in terms of assembly and handling, application monitoring, connection to the PLC as well as customer support throughout the entire system life cycle. Assembly and handling: Reduced wiring costs and fault risks with maximum flexibility Considerably reduced wiring expenditures in the main and control circuit and fault-free assembly, thanks to innovative plug-in technology Reduced configuration and mounting complexity, thanks to the integration of functions in the basic devices Efficient and flexible power distribution, thanks to corresponding infeed systems Application monitoring: Operational reliability and system availability Easy application monitoring beyond the motor, thanks to monitoring relays for current monitoring Increased operational reliability, thanks to weld-free compact starter with end of service life indication Easy diagnostics and fast response in service cases, thanks to specific fault displays More information is available on pages 5 Easy realization of safety concepts, thanks to rapid, side-by-side assembly Flexible assembly options and planning reliability, thanks to various connection systems and tested feeder combinations More reliable wiring, thanks to integrated portfolio with spring-loaded connection system More information is available on pages 0

5 Connection to the automation level: Optimum integration in the automation environment via AS-i or IO-Link Considerably reduced wiring in the control circuit, thanks to plug-on function modules for AS-Interface or IO-Link Reduced space requirements and elimination of parallel wiring to the automation level, thanks to bundling of feeder signals Fast, standardized configuration of the control circuit, thanks to control of complete feeders independent of whether DOL, reversing or star-delta and full integration in STEP 7 Improved transparency and information density in the automation system, thanks to diagnostics/status feedback from the load feeder Planning and configuration: Simplified system planning and documentation Planning reliability, thanks to comprehensive combination tests for fused and non-fused assembly Globally applicable products and systems, thanks to wide range of approvals International availability of technical information, updated daily for example data sheets in 0 languages for every product Fast and easy system documentation, available at the push of a button Easy and fault-free configuration, thanks to comprehensive CAx data provision More information is available on pages 0 More information is available on pages 6 9 5

6 SIRIUS Modular System I Assembly and Handling I Application Monitoring I Connection to the PLC I Planning and Configuration Increased Efficiency for Control Panel Assembly SIRIUS Innovations in the main circuit The advancement of our modular system was consistently focused on yet further reducing the overall costs for control panel assembly. For this purpose, the tried-and-tested modularity and functional diversity of SIRIUS was further optimized and perfectly matched for maximum flexibility in realizing both simple and complex solutions. SIRIUS Innovations in the control circuit Groundbreaking innovations The trendsetting SIRIUS Modular System offers a multitude of highlights: intelligent innovations and the consistent advancement of tried-and-tested components set new standards in the field of industrial controls.the most important innovations at a glance: Re-engineered standard components RT Contactors with new functions and increased performance (up to 8 A in 5 mm width) RV Motor Starter Protectors up to 0 A 5 mm width Link modules for both screw and spring-loaded terminals More tested feeder combinations, in accordance with IEC (Coordination Types and ) Completely preassembled RA Load Feeders up to A, consistently available in both screw and springloaded connection terminals Combinations of perfectly matched individual components up to 0 A Further increased functional diversity In addition to the re-engineered standard components, the innovated SIRIUS Modular System offers new, unprecedented highlights: - and -phase RR Monitoring Relay for current monitoring and direct connection to contactors RA7 and RA8 Function Modules for contactor mounting, for the easy assembly of direct-online, reversing and star-delta starters and for the transmission of all feeder data to the automation level via AS-Interface or IO-Link 6

7 Switching and Starting Protecting Monitoring Feeders Function modules for contactor mounting, e. g. for star-delta start or for connection to the automation level via AS-Interface or IO-Link Switching and starting with SIRIUS Besides conventional feeders, the innovated SIRIUS Modular System of course also allows for the realization of further innovative switching technologies without major costs. For example, also RF Solid-State Switching Devices or RW0/0 Soft Starters can be easily combined with the basic components of the SIRIUS Modular System. Alternatively, a convenient complete solution is available in the shape of the RA6 Compact Starter, which can also be perfectly integrated with the Modular System. Always the suitable switching technology with the SIRIUS Modular System Electromechanical Electronic Modular and flexible Compact and efficient For high switching frequencies All starter types can be flexibly assembled from individual devices and connecting modules Standard components of the SIRIUS Modular System The compact solution with minimum wiring costs SIRIUS Compact Starters Superior control of high switching frequencies SIRIUS Solid-State Switching Devices For soft start Protection of motors and mechanics, reduced load on the mains SIRIUS Soft Starters 7

8 SIRIUS Modular System I Assembly and Handling I Application Monitoring I Connection to the PLC I Planning and Configuration Achieving More with Less SIRIUS simplifies control panel assembly by making it even more flexible and space-saving with considerably reduced variance. In addition, the modular concept offers maximum efficiency and flexibility in terms of power distribution. Up to 0 % space savings in the control panel The individual components of our innovated modular system feature numerous integrated functions and offer considerably improved performance compared to their predecessors in the same size. Your advantage: reduced space requirements in the control panel without having to compromise on performance and functionality. Size S00 of the SIRIUS Modular System now covers the performance range up to 7.5 kw, while S0 is available up to 8.5 kw with 00 V. Together with the uniform and ergonomic design of SIRIUS, this facilitates more transparent and clearly structured control panel assembly. Storage and planning cost reductions of up to 0 %, thanks to reduced variance SIRIUS offers the benefit of considerably reduced variance: accessories such as auxiliary switches or function modules for contactor mounting are consistently available for both sizes (S0/S00). This simplifies mounting and considerably reduces your storage costs. Variance can be further reduced due to a number of technical features: for example the wide-band operating range and control voltages of the Compact Starters and UC contactor coils; or the adjustable tripping class of the Soft Starters, Compact Starters and Electronic Overloads. Wide setting ranges facilitate reduced variance (example: SIRIUS Electronic Overload Relays) 8

9 SIRIUS RA68 and RV9 Infeed Systems for efficient and flexible power infeed Efficient and flexible power distribution The components of the SIRIUS Modular System support maximum wiring flexibility. The components connection is most easily realized via the corresponding SIRIUS RA68 and RV9 Infeed Systems optionally with either screw or springloaded terminals. With these systems, individual circuit breakers, complete load feeders as well as Compact Starters are simply clicked into the infeed systems without laborious wiring and fault risks. This way, complete feeder groups can be supplied with power: Click n Go! Alternatively, conventional wiring is also possible: via parallel wiring, -phase comb busbar or 8US busbar adaptor, by which SIRIUS Load Feeders can be directly mounted on a 60-mm busbar system. SIRIUS direct-on-line starter mounted on busbar adapter 8US These selection options provide you with considerably more flexibility regarding the realization of complex solutions always perfectly matched to your application. Power infeed and transmission of a feeder group via -phase comb busbars 9

10 SIRIUS Modular System I Assembly and Handling I Application Monitoring I Connection to the PLC I Planning and Configuration Industrial Controls without Laborious Wiring? 99 % avoidance of assembly faults, with considerably reduced wiring SIRIUS Function Modules for contactor mounting, which can be employed independently of size S0/S00, are available for the easy and fault-free assembly of starters. These modules simplify the assembly of direct-on-line starters (ON and OFF delay timing relay) and reversers (connecting combs). With regard to star-delta starters which would otherwise have to be laboriously wired fast and fault-free assembly is realized with plug-on function modules featuring integrated control logic and time setting. The complete control circuit wiring is realized by simply plugging these new function modules onto the contactors and interconnecting them. Furthermore, complete feeders can also be rapidly and easily connected to the PLC via communicationcapable SIRIUS Function Modules. More information is available on pages

11 Easy Assembly of All Starter Types with SIRIUS Innovations: Click n Go! A genuine highlight of our innovated SIRIUS Modular System: state-of-the-art assembly, for example of star-delta combinations, with considerably reduced wiring costs and 99 % fault avoidance. Moreover, the numerous functionalities integrated in the basic components facilitate space savings and minimized assembly complexity, as the wiring of many individual devices is done away with for clearly structured control panels! Convenient configuration and mounting The integration of various functions in the basic devices and function modules reduces the configuration and mounting complexity. What had to be laboriously wired in the past is now rapidly realized by hand, and the mounting of numerous individual components becomes a thing of the past. SIRIUS Contactors represent an excellent example of this new concept: Plug-on function modules for contactor mounting with integrated electrical interlocking and timing function Elimination of extra ordering and mounting costs, as auxiliary contacts are already integrated into the contactors Elimination of laborious mounting, as the surge suppressor can be simply clicked into the contactor Clearly structured control panel wiring without cable spaghetti, thanks to integrated cable duct for control circuit wiring Assembly of a star-delta starter with function modules

12 SIRIUS Modular System I Assembly and Handling I Application Monitoring I Connection to the PLC I Planning and Configuration Hit All Your Targets, Rapidly And Reliably With the SIRIUS Innovations, you can rely on maximum flexibility regarding the realization of solutions which are perfectly matched to your individual requirements not least thanks to the various connection systems. As a highlight, our portfolio is now consistently available with spring-loaded terminals. In any case, the type-tested components ensure maximum planning and operational reliability. A further highlight: the new safety connectors for the assembly of safety-related solutions with unprecedented ease. Easy assembly of safety-related solutions The rapid and effortless side-by-side assembly of safetyrelated solutions according to PLe in accordance with ISO 99- or according to SIL in accordance with IEC 606 can be realized with a safety connector, two contactors as well as a TK8 Safety Relay. Consistently type-tested SIRIUS Innovations also offer benefits in terms of planning and operational reliability. Besides preassembled load feeders, the SIRIUS Modular System offers optimally matched individual standard components, which can be easily combined for the easy assembly of load feeders. To ensure the desired operational reliability and facilitate safe system planning in terms of short-circuit protection, approximately 0,000 test reports for feeder combinations (in accordance with IEC : Coordination Types and ) are available. Therefore you are always on the safe side. Safety connector for the side-by-side assembly of safety solutions Type Coordination: The starter may be inoperable after short circuit. In particular, damage to contactors, solid-state switching devices and overload relays is permissible. Type Coordination: The starter remains operable. No device damage is permissible with the exception of slightly welded contactor contacts, if these contacts can be easily separated without major deformation. Example assemblies of SIRIUS type-tested load feeder combinations

13 SIRIUS Contactor with screw terminals SIRIUS Contactor with springloaded terminals SIRIUS Contactor with ring terminals Wiring reductions of up to 75 % thanks to consistent availability of spring-loaded terminals For the first time, the complete range of the innovated SIRIUS Modular System is available with springloaded terminals in the main and control circuit. This accelerates device connection and offers maximum operational reliability in terms of assembly. The ease of wiring ensures rapid mounting without time- and cost-intensive follow-up checks and servicing. A further advantage: the gas-tight terminal connection is resistant to shock and vibration. Moreover, you will benefit from maximum contact reliability even under harshest conditions. A special highlight: also the link modules for direct-online, reversing and star-delta starters are available for spring-loaded terminals. This allows for the mounting of complete feeders without tools. Maximum flexibility in terms of connection systems Of course, all components of the SIRIUS Modular System are also available with screw terminals. To round off the program and for special requirements for example for OEMs in the semiconductor sector circuit breakers, contactors and overload relays plus accessories are now also available with ring terminals. The various connection systems now supported by the modular system facilitate maximally flexible response to all specific customer requirements. Easy assembly of load feeders without tools

14 SIRIUS Modular System I Assembly and Handling I Application Monitoring I Connection to the PLC I Planning and Configuration How Can Industrial Controls Monitor Applications Effortlessly? Increased availability and investment protection through integrated application monitoring The SIRIUS Monitoring Relays do not monitor the motor so much as the complete system or driven process for overcurrent and undercurrent, cable breakage and phase failure. This way, for example, load shedding or motor overload are detected and signaled early on in the process. The RR Monitoring Relay for current monitoring is directly integrated in the load feeder. It is simply plugged onto the contactor: Click n go! The monitoring relay is available in two functionally graded versions: as version for analog setting via rotary switch and as version with keys and display for menu-guided digital setting and actual-value display and diagnostics. This digital version additionally supports fault current and phase sequence monitoring. Maximum operational reliability through advanced technology SIRIUS Innovations master even severe loads and high switching frequencies. For example, the SIRIUS Compact Starter detects all faults and effects safe disconnection of the respective load feeder in all operating states even after end of service life. With this technology, SIRIUS embarks upon completely new, innovative paths for further improved operational reliability!

15 Comprehensive and Consistent Monitoring with SIRIUS Innovations: Click n Go! The innovated SIRIUS range facilitates optimum operational reliability and system availability. This is amongst others ensured by the new current monitoring relays, which protect the application beyond the motor in addition to motor protection. Everything under consistent control While the system or motor is directly monitored on site by the new SIRIUS Current Monitoring Relays or the proven SIRIUS Overload Relays, SIRIUS Innovations also allow for central monitoring via the PLC: status and diagnostics data are available at all times and without major wiring costs thanks to the fast and easy connection of load feeders or the Compact Starters to AS-Interface or IO-Link. More information is available on pages 6 7. The SIRIUS Modular System, which is thoroughly thought through to the last detail, sets new standards in the field of application monitoring, thanks to its innovative switching technology! Current monitoring directly in the main circuit 5

16 SIRIUS Modular System I Assembly and Handling I Application Monitoring I Connection to the PLC I Planning and Configuration How Can You Easily Connect Industrial Controls and the Automation Level? Considerably reduced wiring in the control circuit, right up to the automation level With parallel wiring, individual signals are transmitted to the PLC via numerous wires or switching commands are forwarded to the load feeder. In contrast, via AS-Interface or IO-Link, the various signals and switch ing commands are bundled and transmitted via standardized connections. No matter whether direct-on-line, reversing, star-delta starter or all-in-one Compact Starter solutions: all components can be easily and rapidly connected to AS-Interface or IO-Link on the basis of the same bit pattern. 6

17 Simply, with SIRIUS Innovations, via AS-Interface and IO-Link: Click n Go! Thanks to the innovations in the SIRIUS Modular System, complete load feeders can now be connected to superior controls both via AS-Interface and IO-Link. This not only ensures maximum flexibility, but also further minimizes wiring costs in the control circuit and allows for the transmission of comprehensive diagnostics and status messages to the automation level. The feeders are actuated directly via the PLC; SIRIUS thus forms part of Totally Integrated Automation. Two system-based standards: AS-Interface AS-Interface (AS-i) is a manufacturer-independent bus system, connecting spatially distributed actuators and sensors in the field to the control level, in a particularly easy manner. Every AS-i master is able to control up to 6 field-distributed slaves (e. g. load feeders) per AS-i network. For this purpose, the cost-favorable and rugged system utilizes an unshielded and highly flexible -wire cable which allows for the simultaneous transmission of data and power. and IO-Link IO-Link is an intelligent, manufacturer-independent system for the uniform connection of sensors, switching devices and other actuators to the control level by means of a point-to-point connection beneath the field bus level. The electrical connection is realized via three standard cables. Up to four grouped load feeders (direct-on-line, reversing or star-delta starters in any combination) can be comfortably connected to a port (channel) of the IO-Link master via a standardized IO-Link connection. The IO-Link connection thus concentrates the control and status signals over one cable while also supporting optional transmission of comprehensive diagnostics information from the load feeder. 7

18 SIRIUS Modular System I Assembly and Handling I Application Monitoring I Connection to the PLC I Planning and Configuration Future-Proof System Solutions No matter how complex your tasks: with SIRIUS, you will experience unprecedented efficiency. The innovative Modular System enables optimization of numerous factors. As part of an overall concept, SIRIUS supports the realization of integrated solutions which exceed the field of industrial controls by far. Communication made easy: Click n Go! The simple plug-on connection of the SIRIUS Function Modules for AS-Interface directly to the contactor allows for the rapid conversion of load feeders (direct-on-line, reversing and stardelta starters) into communication-capable feeders which can be optimally integrated into AS-i networks. The individual load feeders are addressed simply via an integrated addressing socket. The function modules for IO-Link facilitate the connection of load feeders to IO-Link in the same manner. Also here, the function modules are simply plugged onto the SIRIUS Contactors for the assembly of fully communication-capable load feeders. The grouping of up to load feeders considerably reduces the control circuit wiring compared to conventional assembly, as IO-Link is merely connected to the first load feeder of such group. Transmission within the IO-Link group is realized via ribbon cables. As a major advantage, no parameterization or configuration is required once a load feeder is connected to IO-Link with its factory settings. Click n Go! PLC PLC AS-i master PROFIBUS PROFINET/Ethernet AS-Interface SIMATIC ET 00S with IO-Link master IO-Link RA RA RA6 Power supply unit Slave RA RA6 Integration of feeders in AS-Interface 8 Integration of feeders in IO-Link

19 SIRIUS Compact Starter for IO-Link and AS-Interface SIRIUS Reversing Load Feeder for IO-Link ET 00S station with IO-Link master Central system monitoring and diagnostics, for full transparency SIRIUS Innovations are seamlessly integrated into STEP 7. This way, the data is available centrally in the PLC to facilitate convenient evaluation. For the first time, this allows for system-spanning diagnostics down to the last component on the field level. For example, the control and status signals of the load feeders (e. g. readiness indication, ON/OFF, group warning/fault) can be easily transmitted via AS-i or IO-Link. Furthermore, diagnostics messages which were previously not available in the automation system (e. g. operating mode, manual/on-site, limit position right/left, auxiliary or main voltage missing or device defect) can now be directly transmitted to the PLC via IO-Link. Faults are immediately located and displayed in plain text centrally or via on-site HMI displays, for rapid troubleshooting. WinCC image with clear diagnostics messages from the SIRIUS Load Feeder 9

20 SIRIUS Modular System I Assembly and Handling I Application Monitoring I Connection to the PLC I Planning and Configuration How Do You Design and Document Your System without Great Effort? Planning reliability and global application options The numerous tested combinations of our SIRIUS Load Feeders support the rapid and reliable application of even the most complex assemblies. The fact that our products for low-voltage controls and distribution are globally applicable, thanks to numerous international approvals (e. g. IEC/UL/CSA/CCC), represents a particular advantage. Comprehensive /7 support for optimized system planning and configuration All information relevant for targeted system planning and configuration is available at all times via the service and support portal in various languages. You are thus optimally provided with data throughout your entire system process from planning and configuration to realization and operation. Whether manuals, operating instructions, certificates or characteristic curves: all information is immediately available. You can also individually compile and save your technical documentation with the help of My Documentation Manager. 0

21 Comprehensive Data and Information Supply with SIRIUS Innovations: Click n Go! As competent and reliable partner, we offer far more than our unrivaled portfolio of high-quality products and systems for industrial controls: you can also rely on our comprehensive support from initial information to planning, configuration and ordering, down to commissioning, ongoing operation and technical service worldwide. Electrical planning at the push of a button The provision of comprehensive CAx data for direct import into engineering programs and enterprise resource planning systems is particularly advantageous. This data comprises, amongst others, technical information (e. g. manuals, data sheets, operating instructions, technical and commercial master data) as well as graphical data (e. g. D dimension drawings, D models, circuit diagrams). This not only does away with the complex and laborious compilation of product information from print documents, but also eliminates manual product data entry. Ordering made easy Also the order process for low-voltage controls and distribution components by Siemens is particularly customer-oriented. The Industry Mall offers a broad platform for the selection of individual components, including product and system configurators and conversions. Furthermore, an availability check prior to order placement as well as order tracking are supported. This decisively contributes to the optimization of your processes and facilitates fast and targeted system planning and documentation.

22 Support Product information Comprehensive information on Low-Voltage Controls and Power Distribution Amongst others, rapid and targeted provision of information on: SIRIUS industrial controls Ensure your success with our trendsetting system solutions! Newsletter: always up to date Constantly updated information on the subjects of industrial controls and low-voltage power distribution newsletter Product information Easy download of catalogs and information material Our Information and Download Center offers all current Catalogs Customer magazines Brochures for download. Product selection infomaterial Product selection Industry Mall: platform for e-business and product information Benefit from /7 access to our comprehensive information and ordering platform for the complete Low-Voltage Controls and Distribution portfolio, including: Selection tools, product and system configurators Availability check Order tracking mall Product & system engineering Software for Low-Voltage Controls and Distribution: easy, fast and safe Our software supports you throughout all project phases from planning to parametrization, down to operation. Parametrization and Configuration with SIRIUS Industrial Controls Planning and Dimensioning of electrical power distribution systems with SIMARIS mall Product documentation Online support: full-range technical product information /7 access to comprehensive technical information on our products and systems to support you from the planning to the configuration down to the operation phase. Product data sheets, manuals/operating instructions Certificates, characteristic curves, downloads FAQs support Technical Product Data for CAx Applications: immediate availability of configuration-relevant CAx data types for your CAD/CAE system This DVD provides you with a comprehensive pool of configurationrelevant CAx data types. Commercial and technical product master data D dimension drawings, isometric illustrations and D models Product data sheets Tender specifications Order number E86060-D000-A07-* (via Industry Mall)

23 Product documentation Easy download of product image material Our image database contains all current Product images D dimension drawings, isometric illustrations and D models Internal circuit diagrams Symbols in diverse versions for free download. bilddb Product training Product hotline Training: knowledge expansion Our Low-Voltage Controls and Distribution training offer both comprises an overview as well as detailed competencies regarding selected products and systems. Amongst others, you can expand your product and system know-how of SIRIUS: Technical Assistance: competent Low-Voltage Controls and Distribution expert consulting We support you with all technical enquiries regarding our products and systems both before and after delivery. Product selection Old/new conversions, competitor conversions Special versions, special requirements Commissioning, operation Tip: the Service & Support Portal, including the FAQ database, can be called up via You can also directly submit your support request to a technical consultant. training Or contact us personally via the information hotline: via infoline telephone: * or via fax: * * 0. /min. from German landline network, deviating mobile communications prices are possible technical-assistance Personally from Mo. through Fr am to 5.00 pm (CET) via telephone: via technical-assistance@siemens.com via fax: You will soon see the attraction: Convince yourself of SIRIUS Innovations hands-on! Click n Go!

24 Siemens AG Industry Sector Low-Voltage Controls and Distribution P.O. Box NÜRNBERG GERMANY Subject to change without prior notice 0/09 Order No. E000-A070-P0-X-7600 DISPO 760 WÜ/88 SGSR WS Printed in Germany Siemens AG 009 The information provided in this brochure contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

25 SIRIUS Innovations. Technical Information SIRIUS Answers for industry.

26 SIRIUS Innovations. Technical Information In recent years, the well proven SIRIUS family was consistently and continuously further developed and optimized, both at the product and system level. The following pages outline the many variations of non-fused load feeder combinations and matching accessories of SIRIUS innovations in sizes S00 and S0. In addition, you will find details on the construction and the combinations of individual products according to the desired switching and protection method. For information on all of the combination possibilities among other things on fuse-protected load feeders please refer to the SIRIUS configuration manual (ZX0-0RA-AC0). Contents Non-fused, electromechanical switching design up to 7.5 kw S00 selection and ordering data: Motor starter protector, contactor with overload relay 5 Motor starter protector, contactor with current monitoring relay 6 Non-fused, electronic switching design up to 7.5 kw 7 S00 selection and ordering data: Motor starter protector, soft starter with current monitoring relay 8 Motor starter protector, solid-state switching device with current monitoring relay 9 Non-fused, electromechanical switching design up to 8.5 kw 0 S00 selection and ordering data: Motor starter protector, contactor, overload relay Motor starter protector, contactor with current monitoring relay Non-fused, electronic switching design up to 8.5 kw S00 selection and ordering data: Motor starter protector, soft starter with current monitoring relay Non-fused load feeders Selection and ordering data: Direct-on-line start (fully preassembled load feeders, Compact Starter) Reversing start (fully preassembled load feeders, Compact Starter) 5 Communications (IO-Link / AS-Interface Master, contactors, function modules for RT contactor mounting and for PLC interface, Compact Starter) 6 Infeed systems (Compact Starters, load feeders, -phase busbar, 8US busbar adapter) 9 Accessories Selection and ordering data: Motor starter protectors Overload relays, current monitoring relays Contactors

27 Combination of switching and protective devices Electromechanical controls Fuse with contactor and overload relay Motor starter protector for motor protection and contactor Motor starter protector for motor protection with overload relay function and contactor Starter motor starter protector, contactor and overload relay Compact Starter Motor starter protector for motor protection, contactor and current monitoring relay Motor starter protector for motor protection with overload relay function, contactor and current monitoring relay Short circuit Switching Overload / Monitoring M M M M M M I I M Fuse-protected Non-fused Electronic controls Motor starter protector for motor protection, soft starter and current monitoring relay Starter motor starter protector, soft starter and current monitoring relay Fuse and soft starter Fuse and solid-state switching device Fuse, solid-state switching device and current monitoring relay Motor starter protector for motor protection and solid-state switching device Motor starter protector for motor protection, solid-state switching device and current monitoring device Short circuit Switching Overload / Monitoring M M M M M M M Non-fused Fuse-protected Non-fused

28 Design up to 7.5kW (S00), Non-fused, electromechanical switching design Starter combinations of motor starter protector and contactor with overload relay Starter combinations of motor starter protector and contactor with optional current monitoring relay Type Screw connection Spring-loaded connection Type Screw connection Spring-loaded connection Motor starter protector Motor starter protector Link module RA9-DA00 RA9-AA00 Link module RA9-DA00 RA9-AA00 Contactor (AC / DC) Contactor (AC / DC) Overload relay Current monitoring relay For order numbers of basic components see tabular overview on page 5 For order numbers of basic components see tabular overview on page 6

29 Starter combinations: motor starter protector, contactor with overload relay Motor starter protector for starter protection Contactor Overload relay ) M Three-phase motor 00 V/ AC- Setting range of thermal overload release CLASS 0 Auxiliary contacts Setting range CLASS 0 Thermal Control supply voltage [kw] [A] [A] V DC 0 V AC, 50/60 Hz [A] RV-0AC RU6-0A 0 Electronic CLASS RV-0BC RU6-0B RV-0CC RU6-0C 0 RB06-R RV-0DC RU6-0D 0 (0. 0. A) RV-0EC RU6-0E RV-0FC RU6-0F RV-0GC RU6-0G RV-0HC RU6-0H 0 RB06-N RV-0JC RU6-0J 0 (0..5 A) RV-0KC 0 NC RT05- BB RT05- AP RU6-0K RV-AC 0 NO RT05- BB RT05- AP0..6 RU6-A RV-BC 0. RU6-B RV-CC RU6-C 0 RB06-P 0.. RV-DC 0.. RU6-D 0 ( A).5 RV-EC 0.8 RU6-E RV-FC RU6-F RV-GC RU6-G 0 RB06-S 0 8 RV-HC RU6-H 0 ( A) 0 RV-JC 0 NC RT06- BB RT06- AP0 7 0 RU6-J 0 NO RT06- BB RT06- AP RV-KC 0 NC RT07- BB RT07- AP0 9.5 RU6-K 0 NO RT07- BB RT07- AP0 RB06-T RV-AC 0 NC RT08- BB RT08- AP0 6 RU6-A 0 ( 6 A) NO RT08- BB RT08- AP0 ) Direct mounting on contactor, screw and spring-loaded connection possible ) Voltages on request Screw connection: Spring-loaded connection: Screw connection: Spring-loaded connection: Ring cable lug connection ) : Screw connection: B Spring-loaded connection: C Ring cable lug connection: J Screw connection: B Spring-loaded connection: E 5

30 Starter combinations: motor starter protector, contactor with optional current monitoring relay Three-phase motor 00 V/AC- Motor starter protector for motor protection Contactor Current monitoring relay Setting range of thermal overload release CLASS 0 Control supply voltage [kw] [A] [A] V DC 0 V AC, 50/60 Hz [A] Aux. contacts Measurement range Basic (analog setting) Standard (digital setting) I M RV0-0AA RV0-0BA RV0-0CA RV0-0DA RV0-0EA RV0-0FA RV0-0GA RV0-0HA RV0-0JA RV0-0KA 0 NC RT05- BB RT05- AP RV0-AA 0 NO RT05- BB RT05- AP RV0-BA RV0-CA RV0-DA RV0-EA RV0-FA RV0-GA RR- A 0 RR- F RV0-HA RV0-JA 0 NC RT06- BB RT06- AP0 NO RT06- BB RT06- AP RV0-KC 0 NC RT07- BB RT07- AP0 NO RT07- BB RT07- AP RV0-AC 0 NC RT08- BB RT08- AP0 NO RT08- BB RT08- AP0 ) Voltages on request Screw connection: Spring-loaded connection: Ring cable lug connection: Screw connection: Spring-loaded connection: Ring cable lug connection ) : Screw connection: Spring-loaded connection: V AC/DC:...0V AC/DC: A W 6 Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories

31 Design up to 7.5kW (S00) Non-fused, electronic switching design 7 Starter combinations: motor starter protector, soft starter with optional current monitoring relay (for stand-alone mounting) Starter combinations: motor starter protector, solid-state switching device with optional current monitoring relay Type Screw connection Spring-loaded connection Type Screw connection Spring-loaded connection Motor starter protector Motor starter protector Link module RA9-BA00 RA9-GA00 Link module RA9-BA00 Soft starter Current monitoring relay Solid-state contactor / solid-state reversing contactor Current monitoring relay For order numbers of basic components see tabular overview on page 8 For order numbers of basic components see tabular overview on page 9

32 Starter combinations: motor starter protector, soft starter with optional current monitoring relay (for stand-alone mounting) Motor starter protector Soft starter ) Current monitoring relay ) Three-phase motor 00 V/AC- Setting range of thermal overload release CLASS 0 Rated operating current Control supply voltage Measurement range Basic (analog setting) Standard (digital setting) [kw] [A] [A] [A] V AC/DC 0 0 V AC/DC [A] M RV0-0AA RV0-0BA RV0-0CA RV0-0DA RV0-0EA RV0-0FA RV0-0GA RV0-0HA 0.6 RW0- BB0 RW0- BB RV0-0JA RV0-0KA RV0-AA RV0-BA RV0-CA RV0-DA RV0-EA RV0-FA RW0- BB0 RW0- BB RV0-GA RR- A 0 RR- F RV0-HA 0 9 RW06- BB0 RW06- BB RV0-JA RV0-KA 0.5 RW07- BB0 RW07- BB RV0-AA RW08- BB0 RW08- BB ) Rated operating voltage V ) In connection with a soft starter, current monitoring relays must be used with a relay stand-alone mounting. Screw connection type: RU96-AA0 Spring-loaded connection type: RU96-AC0 Screw connection: Spring-loaded connection: Ring cable lug connection: Screw connection: Spring-loaded connection: Screw connection: Spring-loaded connection: V AC/DC: A...0 V AC/DC: W 8

33 Starter combinations: motor starter protector and solid-state switching devices with optional current monitoring relay Motor starter protector Solid-state contactor Current monitoring relay ) M Three-phase motor 00 V/AC- Setting range of thermal overload release CLASS 0 Rated operating current Measurement range Basic (analog setting) Standard (digital setting) Control supply voltage [kw] [A] [A] [A] V DC V AC, 50/60 Hz [A] RV0-0AA RV0-0BA RV0-0CA RV0-0DA RV0-0EA RV0-0FA RV0-0GA RR- A 0 RR- F RV0-0HA RV0-0JA 0 5. RF05- BB0 RF05- BB RV0-0KA RV0-AA RV0-BA RV0-CA RV0-DA RV0-EA RV0-FA RV0-GA 0 6 RR- A 0 ) RR- F 0 ) RV0-HA RV0-JA 0 9. RF0- BB0 ) RF0- BB ) RV0-KA 0.5 RF- BB0 ) RF- BB ) RV0-AA 0 6 RF6- BB0 ) RF6- BB ) ) In connection with a solid-state switching device, a current monitoring relay of size S00 must be used with the relay base for stand-alone mounting. Scre w connection type: RU96-AA0 Spring-loaded connection type: RU96-AA0 ) Overall width 90 mm ) Rated operating voltage Ue V ) Can be directly mounted on solid-state contactor with screw connection Screw connection: Spring-loaded connection: Ring cable lug connection: Screw connection: Spring-loaded connection: Solid-state reversing contactor ).8 RF0-BD0 RF0-BD 5. RF05-BD0 RF05-BD 7. RF0-BD0 ) RF0-BD ) Screw connection: Spring-loaded connection: V AC/DC:...0V AC/DC: A W 9 Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories

34 8.5kW (S0) design Non-fused, electromechanical switching design 0 Starter combinations: motor starter protector, contactor and overload relay Starter combinations: motor starter protector, contactor with optional current monitoring relay Type Screw connection Spring-loaded connection Type Screw connection Spring-loaded connection Motor starter protector Motor starter protector Link module ) AC DC RA9-AA00 RA9-BA00 RA9-AA00 RA9-AA00 Link module ) AC DC RA9-AA00 RA9-BA00 RA9-AA00 RA9-AA00 Contactor Contactor Overload relay Current monitoring relay ) Max. A For order numbers of basic components see tabular overview on page For order numbers of basic components see tabular overview on page

35 Starter combinations: motor starter protector, contactor and overload relay Motor starter protector for starter protection Contactor Overload relay M Three-phase motor Thermal overload Aux. contacts Setting range Thermal Setting range 00V/AC- release Control supply voltage CLASS 0 CLASS 0 [kw] [A] V DC 0 0 V AC/DC UC (AC 50/60 Hz/DC) [A] [A] RV-AC 0 NO+NC RT05- BB0 RT05- AP0 RT05- N 0 6 RU6-A 0 Electronic RV-BC 0 0 RU6-B RB06 -Q 0 RV-CC 0 NO+NC RT06- BB0 RT06- AP0 RT06- N 0 7 RU6-C 0 5 RV-DC RU6-D RV-NC 0 NO+NC RT07- BB0 RT07- AP0 RT07- N 0 8 RU6-N RB06- V 0 5 RV-EC 0 7 RU6-E 0 8,5 6 RV-PC 0 NO+NC RT08- BB0 RT08- AP0 RT08- N RU6-P RV-FC 0 0 RU6-F 0 Starter combinations: motor starter protector, contactor with optional current monitoring relay Screw connection: Spring-loaded connection ) : Screw connection: Spring-loaded connection ) : Ring cable lug connection ) : UC... 8 V: B UC V: F UC V: P Screw connection: B Spring-loaded connection: C Ring cable lug connection: J Screw connection: Spring-loaded connection B E Motor starter protector f. motor protection Contactor Current monitoring relay I M Three-phase motor 00V/AC- Thermal overload release Control supply voltage [kw] [A] [A] V DC 0-0 V AC/DC UC (AC 50/60 Hz/DC) [A] Aux. contacts Measurement range Basic (analog setting) Standard (digital setting) RV0-AA 0 NO+NC RT05- BB0 RT05- AP0 RT05- N RV0-BA 0 7 RV0-CA 0 NO+NC RT06- BB0 RT06- AP0 RT06- N RV0-DA 0 0 RR- A 0 RR- F RV0-NA 0 NO+NC RT07- BB0 RT07- AP0 RT07- N RV0-EA RV0-PA 0 NO+NC RT08- BB0 RT08- AP0 RT08- N RV0-FA 0 ) Max. A ) Max. 8 A ) Voltages on request Screw connection: Spring-loaded connection ) : Ring cable lug connection ) : Screw connection: Spring-loaded connection ) : Ring cable lug connection ) : UC... 8 V: B UC V: F UC V: P Screw connection: Spring-loaded connection: V AC/DC: A...0 V AC/DC: W Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories

36 Design up to 8.5kW (S0) Non-fused, electronic switching design Starter combinations: motor starter protector, RW0 soft starter with optional current monitoring relay (for stand-alone mounting) Starter combinations: RW0 soft starter (integrated electronic overload relay) with optional current monitoring relay (for stand-alone mounting) Type Screw connection Spring-loaded connection Type Screw connection Spring-loaded connection Motor starter protector Motor starter protector Link module ) RA9-BA00 RA9-GA00 Link module ) RA9-BA00 RA9-GA00 Soft starter Soft starter Current monitoring relay Current monitoring relay ) Only suitable up to A For order numbers of basic components see tabular overview on page For order numbers of basic components see tabular overview on page

37 Starter combinations: motor starter protector, RW0 soft starter with optional current monitoring relay (for stand-alone mounting) Motor starter protector for motor protection Soft starter ) Current monitoring relay M Three-phase motor 00 V/AC- Setting range, thermal overload release CLASS 0 Rated operating current Measurement range Basic (analog setting) Standard (digital setting) Control supply voltage [kw] [A] [A] [A] V AC/DC 0 0 V AC/DC [A] 7 RV0-CA 0 5 RW06- BB0 RW06- BB RV0-DA RV0-NA 0 RW07- BB0 RW07- BB 5 7 RV0-EA 0 0 RR- A 0 RR- F RV0-PA 0 8 RW08- BB0 RW08- BB RV0-FA RV0-FA 0 5 RW06- BB0 RW06- BB Starter combinations: motor starter protector, RW0 soft starter (integrated electronic overload relay) with optional current monitoring relay (for stand-alone mounting) M Three-phase motor 00 V/AC- Motor starter protector for starter protection Soft starter ) Current monitoring relay Setting range Rated Measurement of thermal operating Basic overload current range (analog setting) release CLASS 0 Control supply voltage Standard (digital setting) [kw] [A] [A] [A] V AC/DC 0 0 V AC/DC [A] RV-A 0.5 RW0- BB0 RW0- BB RV-AC RV-BC 0 RV-BC 0 5 RW06- BB0 RW06- BB 5 RV-BC 0 0 RR- A 0 RR- F RV-BC 0 5 RV-FC 0 RW07- BB0 RW07- BB RV-PC RV-FC 0 8 RW08- BB0 ) Note: In connection with a soft starter, a current monitoring relay must be used with the relay base for stand-alone mounting. Screw connection type: RU96-AA0 Spring-loaded connection type: RU96-AC0 Screw connection: Spring-loaded connection: Screw connection: Spring-loaded connection: Screw connection: Spring-loaded connection: V AC/DC: A...0 V AC/DC: W Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories

38 Non-fused load feeders Direct-on-line starter, fully preassembled, electromechanical RA direct-on-line starter RA direct-on-line starter RA6 Compact Starter Three-phase motor 00 V/AC- Setting range of thermal overload release Coordination type Coordination type Setting range of thermal overload release Coordination type CPS ) M [kw] [A] [A] RA0-0B 5- S00 RA0-0B 5- S RA0-0C 5- S00 RA0-0C 5- S RA0-0D 5- S00 RA0-0D 5- S RA0-0E 5- S00 RA0-0E 5- S RA0-0F 5- S00 RA0-0F 5- S RA0-0G 5- S00 RA0-0G 5- S RA0-0H 5- S00 RA0-0H 5- S RA0-0 J 5- S00 RA0-0J 5- S RA0-0K 5- S00 RA0-0K 5- S RA0-A 5- S00 RA0-A 5- S RA0-B 5- S00 RA0-B 5- S RA0-C 5- S00 RA0-C 5- S00.,,, RA0-D 5- S00 RA0-D 5- S RA0-E 5- S00 RA0-E 5- S RA0-F 5- S00 RA0-F -0 S RA0-G 5- S00 RA0-G -0 S RA0-H 5- S00 RA0-H -0 S RA0- J 6- S00 RA0-J 6-0 S0 5.5,5 9.5 RA0-K 7- S00 RA0-K 6-0 S RA0-A 8- S00 RA0-A 6-0 S RA0-B 6-0 S0 RA0-B 6-0 S0 7 RA0-C 7-0 S0 RA0-C 7-0 S RA0-D 7-0 S0 RA0-D 7-0 S RA0-N 8-0 S0 RA0-N 8-0 S0 5 7 RA0-E 8-0 S0 RA0-E 8-0 S0 [A] RA60- A 0..5 RA60- B RA60- C RA60- D 8 RA60- E ) CPS: Control and protective switching device, IEC/EN ) If used in the RA68 Infeed system, please use instead of. Screw connection (for mounting onto DIN rail): A Spring-loaded connection (for mounting onto DIN rail): E Screw connection (busbar adapter): D Spring-loaded connection (busbar adapter): H V AC/DC: B B 0 V AC: A P 0 Without terminals: With screw connection:... ) With spring-loaded connection:... ) V AC/DC B AC V AC/DC P

39 Reversing starter, fully preassembled M Three-phase motor 00 V/AC- [kw] [A] [A] Setting range of thermal overload release RA reversing starter RA reversing starter Coordination type Coordination type RA0-0B 5- S00 RA0-0B 5- S RA0-0C 5- S00 RA0-0C 5- S RA0-0D 5- S00 RA0-0D 5- S RA0-0E 5- S00 RA0-0E 5- S RA0-0F 5- S00 RA0-0F 5- S RA0-0G 5- S00 RA0-0G 5- S RA0-0H 5- S00 RA0-0H 5- S RA0-0J 5- S00 RA0-0J 5- S RA0-0K 5- S00 RA0-0K 5- S RA0-A 5- S00 RA0-A 5- S RA0-B 5- S00 RA0-B 5- S ,5 RA0-C 5- S00 RA0-C 5- S RA0-D 5- S00 RA0-D 5- S RA0-E 5- S00 RA0-E 5- S RA0-F 5- S00 RA0-F - S RA0-G 5- S00 RA0-G -0 S RA0-H 5- S00 RA0-H -0 S RA0-J 6- S00 RA0-J 6-0 S RA0-K 7- S00 RA0-K 6-0 S RA0-A 8- S00 RA0-A 6-0 S RA0-B 6-0 S0 RA0-B 6-0 S0 7 RA0-C 7-0 S0 RA0-C 7-0 S RA0-D 7-0 S0 RA0-D 7-0 S RA0-N 8-0 S0 RA0-N 8-0 S0 5 7 RA0-E 8-0 S0 RA0-E 8-0 S0 RA6 Compact Starter Setting range of thermal overload release [A] Coordination type CPS ) RA650- A 0..5 RA650- B RA650- C RA650- D 8 RA650- E ) CPS: Control and protective switching device, IEC/EN ) If used in the RA68 Infeed system, please use instead of. Screw connection (for mounting onto DIN rail) S00: A Screw connection (for mounting onto DIN rail) S0: B Spring-loaded connection (for mounting onto DIN rail) S00: E Spring-loaded connection (for mounting onto DIN rail) S0: F Screw connection (busbar adapter): D Spring-loaded connection (busbar adapter): H V AC/DC: B B 0 V AC: A P 0 Without terminals: With screw connection:... ) With spring-loaded connection:... ) V AC/DC B AC V AC/DC P 5 Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories

40 Communications general information and contactors 6 Interfacing load feeders to the control system requires function modules for IO-Link or AS-i which are mounted on contactors (V DC) with a communication interface. Depending on the version, they communicate with an IO-Link interface group or any AS-i Master. Typical layout in the environment of IO-Link IO-Link PROFIBUS PROFINET/Ethernet IO-Link Version ET00S electronic module, SI IO-Link (with ports 6ES7 8-GA50-0AB0 for load feeders each) ET00S electronic module, SI SIRIUS (with ports RK005-0LB00-0AA0 for load feeders each) ET00S terminal module (5mm wide) With screw terminal TM-E5S6-A 6ES7 With spring-loaded terminal TM-E5C6-A 6ES7 With Fast Connect TM-E5N6-A 6ES7 ET00S interface module for interfacing to PROFIBUS and PROFINET and more system accessories see the Industry Mall or the IKPI Catalog Mounting principle of function modules on contactors Motor Starter Protection Contactor Typical layout in the environment of AS-Interface AS-Interface AS-Interface Version CP-P communication processor for interfacing 6GK7-AH-0AA00 SIMATIC S7-00 to AS-Interface (AS-i Spec..0) for max. 6 load feeders Front connector, 0-pin with screw contacts 6ES79-AJ00-0A00 Front connector, 0-pin with spring-loaded contacts 6ES79-AJ00-0A00 DP/AS-i LINK Advanced, gateway between PROFIBUS DP and AS-Interface Single master for max. 6 load feeders 6GK5-BA0 Double master for max. load feeders 6GK5-BA0 IE/AS-i LINK PN IO, gateway between PROFINET and AS-Interface Single master for max. 6 load feeders 6GK-AB0 Double master for max. load feeders 6GK-AB0 AS-Interface power supply unit IP0 0/0 V AC A RX950-0BA00 V DC A RX950-BA00 0/0 V AC 5A RX950-0BA00 0/0 V AC 8A RX950-BA00 For more system components for AS-Interface see the Industry Mall or the IKPI Catalog Three-phase motor 00 V/AC- S00 contactor with communication interface Auxiliary contacts Control supply voltage [kw] [A] V DC NC RT05- BB-0CC0 NO RT05- BB-0CC0 0 NC RT06- BB-0CC0 NO RT06- BB-0CC NC RT07- BB-0CC0 NO RT07- BB-0CC NC RT08- BB-0CC0 5 8 NO RT08- BB-0CC0 S0 contactor with communication interface 5.5 NO+NC RT0- BB0-0CC NO+NC RT05- BB0-0CC NO+NC RT06- BB0-0CC NO+NC RT07- BB0-0CC NO+NC RT08- BB0-0CC Screw connection: Spring-loaded connection:

41 Function modules for mounting on RT contactors and for interfacing the control system Parallel wiring Direct-on-line start Reversing start Star-delta start On-delay RA8- CW0 Wiring kit for contactors S00 RA9-AA Function module ) RA86-0EW0 Off-delay Wiring kit for contactors with screw S0 Wiring kit for contactors ) S00 RA9-BB (with auxiliary voltage) RA8- DW0 connection RA9-AA Wiring kit for contactors ) S0 RA9-BB IO-Link Direct-on-line start ) ) Reversing start ) ) ) ) ) ) Star-delta start Function module RA7- AA00 Function module RA7- BA00 Function module RA7- CA00 Wiring kit for contactors S00 RA9-AA Wiring kit for contactors S00 RA9-BB Wiring kit for contactors S0 RA9-AA Wiring kit for contactors S0 RA9-BB AS-Interface Direct-on-line start ) ) Reversing start ) ) ) ) ) ) Star-delta start Function module RA7- AA00 Function module RA7- BA00 Function module RA7- CA00 Wiring kit for contactors S00 RA9-AA Wiring kit for contactors S00 RA9-BB Wiring kit for contactors S0 RA9-AA Wiring kit for contactors S0 RA9-BB Screw connection: Spring-loaded connection: Screw connection: Spring-loaded connection: Screw connection: Spring-loaded connection: The above shown contactor assemblies can be combined with motor starter protector, overload and current monitoring relay (see the descriptions on previous pages) ) The wiring modules for control circuit are not required when using function modules with communications interface ) The contactor upon which the basic module is fitted must be selected as a communication contactor (see page 6) ) Consisting of basic module and interface module ) Consisting of basic module and interface modules 7 Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories

42 Communications Compact Starter 8 IO-Link Setting range of thermal overload release RA6 direct-on-line starter RA65 reversing starter Coordination type / CPS ) Coordination type / CPS ) Accessories for Compact Starter with IO-Link and RA7 function module Ribbon cable, -pin, 8 cm, for small gaps between two contactors RA7-0EE0 M [A] V AC/DC V AC/DC RA600- AB RA6500- AB 0..5 RA600- BB RA6500- BB RA600- CB RA6500- CB RA600- DB RA6500- DB 8 RA600- EB RA6500- EB Module connector, -pin, cm, for wider gaps between two contactors Control module, (incl. enabling chip and blanking cover) Connecting cable for control module RA7-0EE0 RA695-0A RA69-0A AS-Interface + = Setting range of thermal overload release [A] RA6 direct-on-line starter Coordination type / CPS ) V AC/DC RA6 reversing starter Coordination type / CPS ) V AC/DC Accessories for AS-Interface AS-i addressing unit AS-Interface add-on modules for RA6 Compact Starter ( V DC ) RK90-AB0 M RA60- AB RA650- AB 0..5 RA60- BB RA650- BB RA60- CB RA650- CB RA60- DB RA650- DB 8 RA60- EB RA650- EB Without additional inputs/outputs With two local inputs With two unassigned external inputs With one unassigned external input and output each With two unassigned external outputs RA6970-A RA6970-B RA6970-C RA6970-D RA6970-E ) CPS: Control and protective switching device, IEC/EN Screw connection: Spring-loaded connection:

43 RA68 Infeed system (Compact Starter) Type Terminal type -phase feeders Screw feeding 5/5 mm² left with fixed-mounted triple expansion module Screw connection RA68-8AB Screw feeding 5/5 mm² left with fixed-mounted triple expansion module Spring-loaded connection RA68-8AC Screw feeding mm² left with fixed-mounted triple expansion module Screw connection RA68-8AB Screw feeding mm² left with fixed-mounted triple expansion module Spring-loaded feeding 5/5 mm² left or right up to 6 A Spring-loaded connection RA68-8AC RA680-5AC Expansion module 6 Dual expansion module with slots Screw connection RA68-0AB Triple expansion module with slots Screw connection RA68-0AB Dual expansion module with slots Spring-loaded connection RA68-0AC Triple expansion module with slots Spring-loaded connection RA68-0AC Expansion plug 7 Expansion plug between expansion modules already included in the delivery scope of the expansion modules RA6890-AB 0 5 PE supply PE supply 5/5 mm² Screw connection RA6860-6AB PE supply 5/5 mm² Spring-loaded connection RA6860-5AC Items 6 and 9 already included in the scope of delivery 7 PE tap PE tap 6/0 mm² Screw connection RA6870-AB PE tap 6/0 mm² Spring-loaded connection RA6870-AC 6 PE expansion plug RA6890-0EA Adapter for SIRIUS RV motor starter protector 0 Adapter 5 mm for RV for motor starter protector with screw connection RA6890-0BA Expansion plug for SIRIUS RV9 Infeed system RA6890-AA Terminal block to integrate -, - or -pole components Spring-loaded connection RV97-5D 9 Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories

44 RV9 Infeed system (motor starter protector and load feeder) Type Version Size for RV0, RV motor starter protectors -phase busbars with in-feed on the left incl. end cover RV97-6A with in-feed on the right incl. end cover RV97-6A For system expansion incl. expansion plug RV97-5BA00 For system expansion incl. expansion plug RV97-5BA00 Connector For contacting the motor starter protectors Accessories For motor starter protectors S00, S0 RV97-A For motor starter protectors S00, S0 RV97-E For motor starter protectors S00, S0 RV97-A For motor starter protectors S00, S0 RV97-B Screw connection Spring-loaded connection Screw connection Spring-loaded connection pc. S00 RV97-5CA00 0 pcs. S00 RV97-5C pc. S00 RV97-5AA00 0 pcs. S00 RV97-5A pc. S0 RV97-5CA00 0 pcs. S0 RV97-5C pc. S0 RV97-5AA00 0 pcs. S0 RV97-5A Contactor base for building up direct-on-line or reversing starters Terminal block to integrate -, - or -pole components DIN rail, 5 mm, to integrate other devices into the system, such as 5SY motor starter protectors Wider expansion plug Spare parts Expansion plug End cover pc. S00,S0 RV97-7AA00 RV97-5D RV97-7B RV97-5E RV97-5BA00 RV97-6A

45 -phase comb busbars / 8US busbar adapters for supply Type Size -phase comb busbars For supplying several RV motor starter protectors (screw-connected) mounted side by side on DIN rails, safe to touch Modular spacing 5mm Modular spacing 55 mm Modular spacing 6 mm For motor starter protectors S00/S0 RV95-AB RV95-AB RV95-AB For motor starter protectors S00/S0 RV95-BB RV95-BB For motor starter protectors S00/S0 RV95-CB RV95-CB RV95-CB For 5 motor starter protectors S00/S0 RV95-DB RV95-DB -phase supply terminals Connection from the top S00/S0 RV95-5AB Connection from the bottom S00/S0 RV95-5B -phase supply terminals to build up type E starters Connection from the top S00/S0 RV95-5EB Accessories Cover caps for connecting lugs Touch protection for unassigned slots S00/S0 RV95-6AB Type Size Version (Length) Busbar adapter for 60 mm system For load feeders S00 Rated current 5A for screw connection 00 mm 8US5-5DS0 For load feeders S0 Rated current 0 A for screw connection 60 mm 8US5-5NT0 For load feeders S00/S0 Rated current 5 A for spring-loaded connection 60 mm 8US5-5DT For load feeders S0 Rated current 0 A for spring-loaded connection 60 mm 8US5-5NT Accessories Support for side mounting on busbar adapter, 5 mm wide 00 mm 8US5-5AS0 Support for side mounting on busbar adapter, 5 mm wide 60 mm 8US50-5AT0 Side module to widen the busbar adapter, 9 mm wide 00 mm 8US998-BJ0 Spacer Fixes the load feeder on the adapter Vibration/shock kit To compensate strain from higher vibration and shock 8US998-BA0 8US998-CA0 Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories

46 Accessories for RV motor starter protector (S00, S0) 8 Type Version Screw connection Accessories for RV motor starter protector, size S00, S0 Auxiliary and Signalling Contacts Spring-loaded connection Ring cable lugconnection Front mounted auxiliary block CO RV90-D NO + NC RV90-E RV90-E RV90-E NO RV90-F RV90-F Auxiliary switch suited for electronic components CO RV90-G Side mounted auxiliary block NO + NC RV90-A RV90-A RV90-A with contacts NO RV90-B RV90-B NC RV90-C RV90-C Side mounted auxiliary block with contacts NO +NC RV90-J Signaling switch RV9-M RV9-M RV9-M Auxiliary release Shunt trip ) V AC/DC RV90-DB0 RV90-DB0 RV90-DB V AC RV90-DP0 RV90-DP0 Undervoltage release ) 0 V AC RV90-AP0 RV90-AP0 RV90-AP0 00 V AC RV90-AV0 RV90-AV0 RV90-AV0 Undervoltage release 0 V AC RV9-CP0 RV9-CP0 with leading auxiliary contacts 00 V AC RV9-CV0 RV9-CV0 5 V AC RV9-CV RV9-CV RV9-CV Disconnector module and terminal blocks Disconnector module RV98-A Terminal block type E for higher creepage distances and air clearances RV98-H Phase barriers for higher creepage distances and air clearances RV98-K Type Version ) Rotary door-coupling operating mechanisms Rotary door-coupling operating mechanism (black) with Extension shaft 0 mm RV96-0B Extension shaft 0 mm RV96-0K EMERGENCY STOP rotary door-coupling operating mechanism (red/yellow) with Extension shaft 0 mm RV96-0C Extension shaft 0 mm RV96-0L Molded-plastic housing For motor starter protector ( + Side mounted auxiliary block) 5 mm RV9-CA00 For motor starter protector ( + Side mounted auxiliary block + auxiliary release) 7 mm RV9-DA00 ) More versions on request ) Only available as screw-connected versions Molded-plastic housing with EMERGENCY STOP rotary door-coupling operating mechanism For motor starter protector ( + Side mounted auxiliary block) 5 mm RV9-FA00 For motor starter protector ( + Side mounted auxiliary block + auxiliary release) 7 mm RV9-GA00

47 Accessories for RU thermal overload relay, RB0/ electronic overload relay, RR analog current monitoring relay and RR digital current monitoring relay (S00,S0) Version For size Can be combined with the following overload and current monitoring relays Relay base for stand-alone mounting For mounting the overload relays separately S00 RU96-A 0 For screw and snap-on mounting on TH 5 DIN rail S0 RU96-A 0 Mechanical RESET consisting of: Reset slide, holder and funnel S00, S0 RU900-A Reset slide, holder and funnel S00, S0 RB980-0A RU RB RR RR Push-button with elongated stroke ( mm), IP65, Ø mm Extension tappet to even out the spacing between a pushbutton and the reset button of the relay S00, S0 SB000-0EA S00, S0 SX5 Cable release with holder for RESET for bores Ø 6.5 mm in the control panel Length 00 mm S00, S0 RU900-B Length 00 mm S00, S0 RB980-0B Length 600 mm S00, S0 RU900-C Length 600 mm S00, S0 RB980-0C Sealable cover for RB0/, transparent For covering the setting components S00, S0 RV908-0P For covering the setting components S00, S0 RB98-0 Modules for remote reset... 0 V AC/DC S00, S0 RU900-AB V AC/DC S00, S0 RU900-AF V AC/DC S00, S0 RU900-AM7 Screw connection: A Spring-loaded connection: C Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories

48 Accessories for RT0 contactors (S00) Front mounting auxiliary contacts for Version Screw connection Spring-loaded connection Ring cable lug connection RT contactors Standard see tabular overview on page 5ff. Communication see page 6 -pole auxiliary contact block, NO RH9-AA0 cable entry from the top NC RH9-AA0 -pole auxiliary contact block, NO + NC RH9-LA cable entry from the top NO RH9-LA0 -pole auxiliary contact block, NO RH9-BA0 cable entry from the bottom NC RH9-BA0 -pole auxiliary contact block, NO + NC RH9-MA cable entry from the bottom NO RH9-MA0 -pole auxiliary contact blocks ), NC RH9-HA0 RH9-HA0 RH9-HA0 (in compliance with DIN EN 50 0 NC RH9-HA0 RH9-HA0 RH9-HA0 and DIN EN ) NO + NC RH9-HA RH9-HA RH9-HA NO +NC RH9-HA RH9-HA RH9-HA NO RH9-HA0 RH9-HA0 RH9-HA0 NO RH9-HA0 RH9-HA0 RH9-HA0 Auxiliary contact blocks suitable for NO + NC RH9-NF RH9-NF electronic components NO RH9-NF0 RH9-NF0 (-pole) (in compliance with DIN EN ) Ö RH9-NF0 RH9-NF0 see page 7 (Function modules for mounting on contactors and for interfacing the control system) Size-specific accessories for RT0 contactors (S00) 9 Auxiliary contact blocks for side mounting (in compliance with DIN EN 50 0 and DIN EN ) NO RH9-DA0 RH9-DA0 NO + NC RH9-DA RH9-DA RH9-DA NC RH9-DA0 RH9-DA0 ) More auxiliary contact blocks on request 0 Auxiliary contact block suited for electronic components for side mounting (on the right) (in compliance with DIN EN 50 0 and DIN EN ) Soldering pin adapter for contactors with -pole auxiliary contact block Soldering pin adapter for contactors NO + NC RH9-DE For contactors (pack) For contactors (pack) RT96-KA RT96-KA Surge suppressor, e.g. varistor (0V AC) without LED 7 0 V AC RT96-BD00 RT96-BD00 RT96-BD00 with LED 7 0 V AC RT96-JL00 RT96-JL00 RT96-JL00 Terminal module for contactor with Adapter 00 V/AC-: 0A RT96-RD0 screw connection Plug RT900-RE0 -phase supply terminal Conductor crosssection: 6 mm RA9-K

49 Accessories for RT0 contactors (S00) Front mounting auxiliary contacts for Comment Version Screw connection Spring-loaded connection RT contactors Standard see tabular overview on page 5ff. Communication see page 6 -pole auxiliary contact block, cable entry from the top -pole auxiliary contact block, cable entry from the top -pole auxiliary contact block, cable entry from the bottom -pole auxiliary contact block, cable entry from the bottom -pole auxiliary contact block ), (in compliance with DIN EN 50 0 and DIN EN ) Auxiliary contact blocks suitable for electronic components (-pole) (in compliance with DIN EN ) Ring cable lug connection NO RH9-AA0 RH9-AA0 NO + NC RH9-LA NO RH9-LA0 NO RH9-BA0 NC RH9-BA0 NO + NC RH9-MA NO RH9-MA0 NC RH9-HA0 RH9-HA0 RH9-HA0 NC RH9-HA0 RH9-HA0 RH9-HA0 NO + NC RH9-HA RH9-HA RH9-HA NO +NC RH9-HA RH9-HA RH9-HA NO RH9-HA0 RH9-HA0 RH9-HA0 NO RH9-HA0 RH9-HA0 RH9-HA0 NO + NC RH9-NF RH9-NF NO RH9-NF0 RH9-NF0 NC RH9-NF0 RH9-NF0 see page 7 (Function modules for mounting on contactors and for interfacing the controller) 9 0 Size-specific accessories for RT contactors Auxiliary contact blocks for side mounting (on the right) Auxiliary contact block for side mounting (on the right), suitable for electronic components acc. to DIN EN (in compliance with DIN EN 50 0 and DIN EN ) acc. to DIN EN NO RH9-DA0 RH9-DA0 NO + NC RH9-DA RH9-DA RH9-DA NC RH9-DA0 RH9-DA0 NO + NC RH9-DE Overvoltage limiter, e.g. varistor (0V AC) without LED 7 0 V AC RT96-BD00 RT96-BD00 RT96-BD00 with LED 7 0 V AC RT96-JL00 RT96-JL00 RT96-JL00 Terminal module for contactor Adapter 00 V/AC-: RT96-RD0 with screw connection Plug 5A RT900-RE0 Pneumatic delay block (in compliance with DIN EN ) NO + NC 0. 0 s On-delay RT96-PA0 60 s RT96-PA 0. 0 s Off-delay RT96-PR0 60 s RT96-PR ) More auxiliary contact blocks on request Coil terminal module Connection from the top Connection from the bottom Diagonal connection RT96-RA RT96-RA RT96-RB RT96-RB RT96-RC RT96-RC 5 Max. 7.5 kw (S00) Max. 8.5 kw (S0) Load feeders Communications Infeed systems Accessories