E-STOP relays, safety gate monitors
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1 Safety relay for monitoring E-STOP pushbuttons and safety gates. Approvals Unit features Positive-guided relay outputs: 5 safety contacts (N/O), instantaneous 1 auxiliary contact (N/C), instantaneous Connection options for: E-STOP pushbutton Safety gate limit switch Reset button LED indicator for: Switch status channel 1/2 Supply voltage Reset circuit Unit description The safety relay meets the requirements of EN and IEC and may be used in applications with E-STOP pushbuttons Safety gates Safety features The relay conforms to the following safety criteria: The circuit is redundant with built-in self-monitoring. The safety function remains effective in the case of a component failure. The correct opening and closing of the safety function relays is tested automatically in each on-off cycle. The unit has an electronic fuse. Block diagram A1 A2 1 2 S21 S22 S31 S = = Input Input Input K1 Power K2 Reset/ Start Reset/ Start K3 3 4 S33 S
2 Function description Single-channel operation: no redundancy in the input circuit, earth faults in the reset and input circuit are detected. Dual-channel operation with detection of shorts across contacts: redundant input circuit, detects Timing diagram earth faults in the reset and input circuit, short circuits in the input circuit and, with a monitored reset, in the reset circuit too, shorts between contacts in the input circuit. Automatic start: Unit is active once the input circuit has been closed. Monitored reset: Unit is active once the input circuit is closed and once the reset circuit is closed after the waiting period has elapsed (see technical details). Increase in the number of available contacts by connecting contact expander modules or external contactors/relays. 1 2 POWER Reset/Start Input Output safe Output aux. t1 t2 t1 t2 t3 t1 t2 t3 t1 t2 Key Power: Supply voltage Reset/start: Reset circuit 3-4, S33-S34 Input: Input circuits 1-2, S21- S22, S31-S32 Output safe: Safety contacts, instantaneous 13-14, 23-24, 33-34, 43-44, Output aux: Auxiliary contacts : Automatic reset : Monitored reset t 1 : Switch-on delay t 2 : Delay-on de-energisation t 3 : Waiting period Wiring Please note: Information given in the Technical details must be followed. Outputs 13-14, 23-24, 33-34, 43-44, are safety contacts, output is an auxiliary contact (e.g. for display). To prevent contact welding, a fuse should be connected before the output contacts (see technical details). Calculation of the max. cable runs l max in the input circuit: Sufficient fuse protection must be provided on all output contacts with capacitive and inductive loads. I max = R lmax R l / km R lmax = max. overall cable resistance (see technical details) R l / km = cable resistance/km Use copper wire that can withstand 60/75 C. -2
3 Preparing for operation Supply voltage Supply voltage AC DC A1 L+ A2 L- Input circuit Input circuit Single-channel Dual-channel E-STOP without detection of shorts across contacts S21 S S32 S31 E-STOP with detection of shorts across contacts 1 2 S22 S32 S31 S21 Safety gate without detection of shorts across contacts 2 S21 1 S22 S32 S31 Safety gate with detection of shorts across contacts 1 S22 S21 S2 2 S32 S31
4 Reset circuit Reset circuit E-STOP wiring, safety gate Safety gate (dual-channel) Automatic reset S2 Monitored reset S33 S3 S34 Feedback loop Feedback loop Automatic reset Monitored reset Contacts from external contactors ( ) 14 ( ) K5 K6 K5 K6 L1 N S33 S34 13 ( ) 14 ( ) K5 S3 K6 K5 K6 L1 N Key /S2 S3 E-STOP pushbutton/ safety gate switch Reset button Switch operated Gate open Gate closed -4
5 Terminal configuration Installation Dimensions The safety relay should be installed in a control cabinet with a protection type of at least IP54. Use the notch on the rear of the unit to attach it to a DIN rail. Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing element (e.g. retaining bracket or an end angle). 121 (4.76") 75 (2.95") 87 (3.42") 45 (1.77")
6 Notice Service life graph This data sheet is only intended for use during configuration. For installation and operation, please refer to the operating instructions supplied with the unit. D Nennbetriebstrom (A) GB Nominal operating current (A) F Courant coupé (A) E Corriente nominal de servicio (A) I Corrente di esercizio nominale (A) NLNominale bedrijfsstroom (A) 10 1 AC15: 230 V DC13: 24 V DC1: 24 V AC1: 230 V D Schaltspielzahl x 10 3 E Número de ciclos x 10 3 GB Cycles x 10 3 I Numero dei cicli di commutazione x 10 3 F Nombre de manœvres x 10 3 NLAantal schakelingen x 10 3 Technical details Electrical data Supply voltage U B DC 24 V Voltage tolerance -15 % / 10 % Power consumption at U B DC 4.5 W Residual ripple DC 160 % Voltage and current at input circuit: 24 VDC 60 ma reset circuit: 24 VDC 50 ma feedback loop: 24 VDC 5 ma Output contacts in accordance with EN 954-1, Category 4 Safety contacts (N/O): 5 Auxiliary contacts (N/C): 1 Utilisation category in accordance with EN AC1: 240 V DC1: 24 V Utilisation category in accordance with EN AC15: 230 V DC13 (6 cycles/min): 24 V Contact material External contact fuse protection (EN ) Blow-out fuse, quick Blow-out fuse, slow Circuit breaker Max. overall cable resistance R lmax input circuits, reset circuits Single-channel at U B DC Dual-channel with detect. of shorts across contacts at U B DC I min : 0.01 A, I max : 8 A P max : 2,000 VA I min : 0.01 A, I max : 8 A P max : 200 W I max : 5 A I max : 7 A AgSnO µm Au 10 A 6 A 10 A, 24 VAC/DC, characteristic B/C 100 Ohm 10 Ohm -6
7 Times Switch-on delay with automatic reset typ. with automatic reset max. with automatic reset after power on typ. with automatic reset after power on max. with monitored reset typ. with monitored reset max. Delay-on de-energisation with E-STOP typ. with E-STOP max. with power failure typ. with power failure max. Recovery time at max. switching frequency 1/s after E-STOP after power failure Waiting period with a monitored reset Min. start pulse duration with a monitored reset Simultaneity, channel 1 and 2 Supply interruption before de-energisation The standards current on 01/02 apply. 350 ms 600 ms 390 ms 670 ms 40 ms 70 ms 20 ms 50 ms 85 ms 120 ms 50 ms 250 ms 300 ms 30 ms 20 ms Environmental data EMC EN , EN Vibration in accordance with EN Frequency Amplitude Hz 0.35 mm Climatic suitability EN Airgap creepage VDE Ambient temperature C Storage temperature C Protection type Mounting (e.g. cabinet) Housing Terminals Mechanical data Housing material Housing Front Max. cross section of external conductors with screw terminals 1 core flexible 2 core, same cross section, flexible: with crimp connectors, without insulating sleeve without crimp connectors or with TWIN crimp connectors Torque setting with screw terminals Dimensions (H x W x D) with screw terminals Weight IP54 IP40 IP20 PPO UL 94 V0 ABS UL 94 V mm mm mm Nm 87 mm x 45 mm x 121 mm 345 g Max. continuous current Number of contacts I max (A) at U B DC A A A A A
8 Order reference Type Features Terminals Order no. 24 VDC Screw terminals
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