Select a Micro800 Controller

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1 Select a Micro800 Controller Micro800 controllers are designed for low-cost, standalone machines. These economical small-size PLCs are available in different form factors based on the number of I/O points embedded in the base, with a range of features intended to address different requirements. The Micro800 family shares programming environment, accessories and plug-ins that allow machine builders to personalize the controller for specific capabilities. Micro810 controllers function as a smart relay with high current relay outputs, but with the programming capabilities of a micro PLC. The Micro810 controllers come in a 12-point form factor. Micro820 controllers are specifically designed for smaller standalone machines and remote automation projects. It has embedded Ethernet and serial ports and a microsd slot for datalogging and recipe management. These controllers come as 20-point form factors that can accommodate up to two plug-in modules. It also supports the Micro800 Remote LCD (2080-REMLCD) module to allow easier configuration of such settings as IP address and functions as a simple IP65 text display. 1

2 2 Micro800 Programmable Controller Family Selection Guide Micro830 controllers are designed for standalone machine control applications. They have flexible communications and I/O capabilities with up to five plug-ins. They come as a 10-, 16-, 24-, or 48-point form factors. Micro850 expandable controllers are designed for applications that require more digital and analog I/O or higher performance analog I/O. They can support up to four expansion I/O. Micro850 controllers include additional communication connection options through an embedded 10/100 Base-T Ethernet port. Several Micro830 and Micro850 controllers support basic positioning through embedded pulse train outputs (PTO). These controllers also allow you to configure up to six high speed counters (HSC), and choose from nine HSC operation modes. HSC is supported on all Micro830 and Micro850 catalogs, except on 2080-LCxx-xxAWB. PTO is only supported on Micro830 and Micro850 catalog numbers that end in BB or VB. This selection guide serves to help you identify the right controller, plug-ins, expansion I/O, and accessories, based on your requirements. Choose a Micro800 Controller 1 2 Select a Micro810 3 controller (go to page 9) Select a Micro800 controller (go to page 3) Select a Micro850 controller (go to page 29) Select a Micro820 controller (go to page Select a Micro830 controller (go to page 19) Select Micro800 plug-ins and accessories (go to page 51) 4 Select Micro850 expansion I/O (go to page 41)

3 Micro800 Programmable Controller Family Selection Guide 3 Micro800 Controllers Comparison Features Attribute Micro810 Micro820 Micro830 Micro850 Communication ports, embedded 12-point 20-point 10-point 16-point 24-point 48-point 24-point 48-point USB 2.0 (with USB adapter) 10/100 Base T Ethernet port (RJ-45) RS232/RS485 non-isolated combo serial USB 2.0 (non-isolated) RS232/RS485 non-isolated combo serial USB 2.0 (non-isolated) RS232/RS485 non-isolated combo serial 10/100 Base T Ethernet port (RJ-45) Embedded digital I/O points (1) Base analog I/O channels Four 24V DC digital inputs are shared as 0 10V analog inputs (DC input models only) One 0 10V analog output Four 24V DC digital inputs can be configured as 0 10V analog inputs (DC input models only) and via plug-in modules Via plug-in modules Via plug-in modules and expansion I/O Number of plug-in modules Maximum digital I/O (2) Types of accessories or plug-ins supported LCD display with backup memory module USB adapter Micro800 Remote LCD (2080-REMLCD) All-plug-in modules except 2080-MEMBAK- RTC (see page 51) All plug-in modules (see page 51) Expansion I/O supported All expansion I/O modules (see page 41) Power supply Embedded 120/240V AC and 12/24V DC options Basic instruction speed 2.5 µs per basic instruction Base unit has embedded 24V DC power supply, optional external 120/240V AC power supply available 0.30 µs per basic instruction Minimum scan/cycle <0.25 ms <4 ms <0.25 ms time (3) Software Connected Components Workbench (1) See Number and Types of Inputs/Outputs for Micro810, Micro820, Micro830, and Micro850 s on page 6. (2) For Micro820 and Micro830 controllers, the number of maximum digital I/O assumes 8-point digital I/O plug-ins (for example, 2080-IQ4OB4) are used on all available plug-in slots. For Micro850 controllers, the maximum number of digital I/O supported between the base, plug-ins, and expansion I/O is 132. (3) Including reading and writing I/O, program execution, and communications overhead.

4 4 Micro800 Programmable Controller Family Selection Guide Micro800 Controller Programming Comparison (with Connected Components Workbench) Attribute Micro point Micro point Micro830 10/16-point Micro point Micro point Micro point Program steps (1) 2 K 10 K 4 K 10 K 10 K 10 K 10 K Data bytes 2 KB 20 KB 8 KB 20 KB 20 KB 20 KB 20 KB IEC languages User defined function blocks Floating point PID Loop Control Ladder diagram, function block diagram, structured text Yes 32-bit and 64-bit Yes (number limited only by memory) Embedded serial port protocols None Modbus RTU Master/Slave, ASCII/Binary, CIP Serial Micro point (1) Estimated Program and Data size are typical program steps and variables are created dynamically. 1 Program Step = 12 data bytes. The number of bytes per instruction can vary greatly from program to program and from programming language to programming language. Micro800 Communication Options Controller USB programming port Embedded Serial Port, Serial Port Plug-In Embedded Ethernet CIP Serial Modbus RTU ASCII/Binary EtherNet/IP Modbus TCP Micro810 Yes (with adapter) No Micro820 Yes (with 2080-REMLCD) Yes Master/Slave Yes Yes Yes Micro830 Yes Yes Master/Slave Yes No No Micro850 Yes Yes Master/Slave Yes Yes Yes Micro800 Controllers Analog I/O and TC/RTD Comparison Attribute Micro810 Micro820 Micro800 (with plug-ins) Performance level LOW LOW MEDIUM HIGH Isolation to controller (increased noise immunity) Resolution and Nominal Accuracy Input update rate and filtering None None None Yes Analog Input: 10-bit, 5% (2% with calibration) Update rate only dependent on program scan, limited filtering Analog I/O: 12-bit, 5% (2% with calibration) Update rate only dependent on program scan, limited filtering Analog I/O: 12-bit, 1% TC/RTD: ±1 C CJC for TC: ±1.2 C 200 ms/ch, 50/60 Hz filtering Recommended maximum 10 m 100 m shielded cable length (1) Micro850 (with expansion I/O) Analog Input: 14-bit input, ±0.1% Analog Output: 12-bit output, 0.133%, current, 0.425% voltage TC: ±0.5 ±3.0 C RTD: ±0.2 ±0.6 C 8 ms all channels with or without 50/60 Hz filtering (1) These numbers are guidelines only. Maximum cable length is dependent on the application and other factors such as cable type, installation, required accuracy, sensor, and so on.

5 Micro800 Programmable Controller Family Selection Guide 5 Micro800 Power Requirements (1) Controller/Module Micro point (with or without LCD) Micro point (2) (without plug-ins, max) Micro830 and Micro850 (without plug-in/expansion I/O) 10/16-point 24-point 48-point Plug-in modules, each Expansion I/O (system bus power consumption) Power Requirement 3 W (5V A for AC module) 5.62 W 5 W 8 W 11 W 1.44 W 2085-IQ IQ32T 2085-IA IM OA OB OV OW OW IF IF OF IRT4 (1) When setting up a Micro800 system, verify that total power consumption of the controller, plug-in and expansion I/O does not exceed the output power capacity of the power supply used. See External Power Supply (2080-PS VAC) on page 59 for power supply specifications. (2) Micro820 controllers require a maximum of 8.5 W with plug-ins W 0.95 W 0.75 W 0.75 W 0.90 W 1.00 W 1.00 W 1.80 W 3.20 W 1.70 W 1.75 W 3.70 W 2.00 W

6 52 Micro800 Programmable Controller Family Selection Guide Micro800 Plug-in Modules and Accessories Features and Compatibility Plug-in / Accessory 1.5" LCD and Keypad 2080-LCD Micro810 USB Adapter 2080-USBADAPTER External Power Supply 2080-PS VAC RS232/485 Isolated Serial Port 2080-SERIALISOL Digital Input, Output, Relay, and Combination Modules 2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-OB4, 2080-OV4, 2080-OW4I High Speed Counter 2080-MOT-HSC DeviceNet Scanner 2080-DNET20 Remote LCD 2080-REMLCD Non-isolated Unipolar Analog Input/Output 2080-IF2, 2080-IF4, 2080-OF2 Non-isolated Thermocouple 2080-TC2 Non-isolated RTD 2080-RTD2 Memory Module with RTC 2080-MEMBAK-RTC 6-Channel Trim Potentiometer Analog Input 2080-TRIMPOT6 Supported by Micro810 Supported by Micro820 Supported by Micro830/Micro850 Feature Yes No No backup module for Micro810 controllers configure Smart Relay Function Blocks Yes No No USB programming access Yes Yes Yes optional controller power supply No Yes Yes adds additional serial communications with Modbus RTU and ASCII protocols isolated for increased noise immunity No Yes Yes 4-channel inputs/outputs or combination modules configurable as voltage and current inputs sink or source output 4-channel relay outputs No Yes Yes Up to a minimum of 250 KHz differential line driver for improved noise immunity and additional dedicated I/O One Quadrature (ABZ) differential inputs alternately configurable for pulse internal, pulse with external direction, A-up and B-down input configurations, and quadrature mode User-configurable minimum and maximum values, preset, and Z operation No Yes Yes Scanner mode scan devices such as CompactBlock LDX, PowerFlex drives, overloads and sensors No Yes No Operator interface for configuring such settings as IP address on Micro820 controller With RS232 and USB ports No Yes Yes adds up to 20 embedded analog I/O with 12-bit resolution (with 48-point controllers) 2 channels for 2080-IF2, 2080-OF2 4 channels for 2080-IF4 No Yes Yes for temperature control, when used with PID No Yes Yes 2 channels for 2080-TC2 and 2080-RTD2 No No Yes backup project data and application code high accuracy real-time clock No Yes Yes adds six analog presets for speed, position and temperature control

7 54 Micro800 Programmable Controller Family Selection Guide Specifications (2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-OB4, 2080-OV4) Off-state voltage Off-state current 2080-IQ IQ4OB IQ4OV4 DC 5V DC, max AC 3.5V AC (rms) DC 1.5 ma, max Power supply voltage 10.8V DC, min 30V DC, max Mounting torque 0.2 Nm (1.48 lb-in.) Status indicators 4 yellow T4 8 yellow 2080-OB4, 2080-OV4 4 yellow North American temp code Terminal base screw torque Isolation voltage Wire size 2080-IQ IQ4OB IQ4OV OB OV Nm ( lb-in.) using a 2.5 mm (0.10 in.) flat-blade screwdriver 50V (continuous), Basic Insulation Type, Inputs to Backplane Type tested for V DC, Inputs to Backplane 50V (continuous), Basic Insulation Type, Inputs to Outputs, I/Os to Backplane Type tested for V DC, I/Os to Backplane mm 2 ( AWG) solid or stranded copper wire 90 C (194 F), or greater, insulation max Operating temperature Non-operating temperature Surrounding air, max Relative humidity Vibration Shock, operating Shock, non-operating 2080-IQ C 2080-IQ4OB4 ( F) C ( F) 65 C (149 F) 5 95% noncondensing Hz 25 g 25 g 2080-IQ4OV OB OV4 Specifications (2080-OW4I) Input/Output Inrush current Backplan e power Output current, resistive Output current, inductive Output power, resistive, max 2080-OW4I 4-channel relay output < V <120 24V 3.3 VDC, 38 ma V DC V DC V DC 2 125V AC 2 240V AC 1.0 A steady 5 28V DC 0.93 A steady 30V DC 0.5 A steady 48V DC 0.22 A steady 125V DC 2.0 A steady state, 15 A 125V AC, PF cos θ = A steady state, 7.5 A 240V AC, PF cos θ = V A for 125V AC resistive loads 480V A for 240V AC resistive loads 60V A for 30V DC resistive loads 24V A for 48V DC resistive loads 27.5V A for 125V DC resistive loads

Micro800 Programmable Controller Family Selection Guide 55 Output power, inductive break, max Pilot duty rating 2080-OW4I 180 VA for 125V AC inductive loads 180 VA for 240V AC inductive loads 28 VA

8 Micro800 Programmable Controller Family Selection Guide 55 Output power, inductive break, max Pilot duty rating 2080-OW4I 180 VA for 125V AC inductive loads 180 VA for 240V AC inductive loads 28 VA for 28.8V DC inductive loads 28 VA for 48V DC inductive loads 28 VA for 125V DC inductive loads Minimum load, per point Initial contact resistance of relay, max Output delay time, max C300, R ma 30 mω 10 ms ON or OFF Relay contact, (0.35 power factor) Volts, max Amperes Amperes Volt-Amperes Make Break Continuous Make Break 2080-OW4I 120V AC 15 A 1.5 A 2.0 A 1800V A 180V A 240V AC 7.5 A 0.75 A 24V DC 1.0 A 1.0 A 28V A 125V DC 0.22 A Operating temperature Non-operating temperature Surrounding air, max Relative humidity Vibration Shock, operating Shock, non-operating 2080-OW4I C ( F) C ( F) 65 C (149 F) 5 95% noncondensing Hz 10 g DIN rail mounting: 25 g Panel mounting: 35 g Analog Input and Output Plug-ins Specifications (2080-IF2, 2080-IF4, 2080-OF2) 2080-IF IF OF2 Number of inputs/ outputs 2 inputs, unipolar non-isolated 4 inputs, unipolar non-isolated 2 outputs, unipolar non-isolated Voltage range Current range Power consumption 0 10V 0 20 ma <60 3.3V Input impedance >100 kω for voltage mode 250 Ω for current mode Voltage resistive load <60 24V 1 kω, min Current resistive load Mounting torque Terminal screw torque Wire size Operating temp. Non-operating temp. Surrounding air, max North American temp code 2080-IF2 0.2 Nm 2080-IF4 (1.48 lb-in.) 2080-OF2 500 Ω Nm ( lb-in.) using a 2.5 mm (0.10 in.) flat-blade screwdriver Solid: 0.14 mm 2 (26 AWG), min 1.5 mm 2 (16 AWG), max Stranded: 0.14 mm 2 (26 AWG), min 1.0 mm 2 (18 AWG), max 90 C (194 F ) insulation max C ( F) C ( F) 65 C (149 F) T4

Select Micro800 Plug-in Modules and Accessories

Select Micro800 Plug-in Modules and Accessories Micro800 plug-in modules extend the functionality of embedded I/O without increasing the footprint of the controller. It improves performance by adding additional