Beltone A/S Global Technical Operations Lautrupbjerg 7 DK-2750 Ballerup Denmark. Technical Manual Beltone DELHI Platform

Transcription

1 Beltone A/S Global Technical Operations Lautrupbjerg 7 DK-2750 Ballerup Denmark Technical Manual Beltone DELHI Platform

2 Table of Contents Form-Factor-Matrix & Product information Part list...5 Part list - test equipment...6 Part list - programmed service modules/asm FRAME...7 Part list - HSG parts Part list, thin tubes/domes BICROS set up - Delhi Disassemble procedure Replace / reassembling...16 Service & postponement procedure...17 Test equipment...18 Prepare for HI test Testing Page 2 of 22

3 Form-Factor-Matrix & Product Information This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix below: Platform DELHI (60 models batt size) DELHI (70 models - 13 batt size) DELHI (80 models - 13 batt size) DELHI (90 models batt size) Product Name Model Data Sheet ORIGIN 3 OR365DI ORIGIN 3 ORIGIN 2 ORIGIN 1 ORIGIN 3 ORIGIN 2 ORIGIN 1 BOLD 3 BOLD 2 OR375DVI OR275DVI OR175VI OR385DVI OR285DVI OR185VI BO395-DVI BO295-DVI DELHI 60 DELHI 70/80 DELHI 90 Available colours: BEIGE (BGE), LIGHT GREY (LGR) GREY (GRY), DARK BROWN (BRN) & BLACK (BLK) Please note that BO295-DVI is available in 3 colours only: BGE, GRY & BLK OR175/185VI is available in 4 colours only: BGE, GRY, DBR & BLK ORx65 & ORx75 are delivered with TUBE ADAPT for thin tube/open confirguration & HOOK ASM ORx85 is delivered with HOOK ASM - open configuration is not possible BOx95 is delivered with HOOK ASM & HOOK ASM W/FILTER - open configuration is not possible Page 3 of 22

4 Product Information - DELHI 60/70/80 Late 2012 new improved HSG parts, prog service module/asm FRAME, hooks & thin tube adapt were introduced. A small overview for a repair situation: Old version: HSG parts require only one pin. TOP and BOT HSG are glued to be fixed and cannot be reused. HSG parts will fit old and new version of prog service modules. If only replacing the hook/adapt, the old hooks & thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). If old HSG parts are replaced to new HSG parts, the hook and prog service module must be replaced to new version too. Old HSG parts, prog service module/asm FRAME, hooks & thin tube adapt are now terminated. P/n s are removed from this manual New version: HSG parts require two pins. TOP and BOT HSG are NOT glued and can be reused if not scratched. HSG parts will only fit new version of prog service modules due to the new module has two holes for the two pins. If replacing the hook/adapt, the new hooks/thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). P/n s for new HSG parts, prog service module/asm FRAME, hooks & thin tube adapt to be found in this manual Old 1 pin version New 2 pins version For pin For pin For pin Page 4 of 22

5 Part List Description Part No Description Part No PIN,0.60X5.90 (for 60 HSG parts) PIN,0.60X8.20 (for 60 HSG parts) PIN,0.60X6.05 (for 70/80/90 HSG parts) PIN,0.60X8.80 (for 70/80 HSG parts) PIN,0.60X9.20 (for 90 HSG parts) PB CAP, SLG BABY HOOK,ASM,DELHI HOOK ASM,DELHI,UPDATED HOOK ASM,DELHI,W/FILTER COLOR MARKER,BLUE,DELHI COLOR MARKER,RED,DELHI TUBE ADAPTOR,DELHI (for 60/70 models only) MANDREL FOR BATTERY LOCK PIN REMOVAL TOOL. PACKED AUTOPHONE MAGNETS (3 pcs) GENERIC BRUSH, BLK AUD SHOE ASM,W/O TRMR,DELHI (60/70/80/90) AUD SHOE ASM,W/TRMR,DELHI (90) BICROS AUD SHOE ASM,DELHI (90) BICROS,DELHI90,MBL (90) Cord For Audio MM * Cord For Audio MM * Cord F.Cros MM * Cord For Audio MM * Cord F.Cros MM * Cord F.Cros MM * CORD FOR AUDIO MM * * Cords with 3 pin Euro for CROS set up (different lengths) Thin tube Thin adapt tube adaptor Mandrel Aud shoe w/o trimmer 3 pin Euro plug Pin removal tool Cleaning loop Brush, black Magnet Colour Markers The trim. on the Aud shoe w/trim is placed underneath the on/off button. Aud shoe w/o trim is shown on this pic Page 5 of 22

6 Part List - Test Equipment TEST EQUIP DELHI90 Part No TEST EQUIP DELHI60 / 70 / 80 Part No TEST JIG, DELHI90 (white fixture attached to the brown test frame) TEST RING BATTERY PILL, PROG. CABLE EXTENSION, MILANO* PROG CABLE R PROG CABLE L PROG ADAPTOR,W/ CS44 SOCKET,DELHI SERVICE JIG/FIXTURE TEST FRAME (HI test) BATTERY PILL, 13+ (70/80 models) BATTERY PILL, 312+ (60 models) PROG. CABLE EXTENSION, MILANO* PROG CABLE R PROG CABLE L PROG ADAPTOR,W/ CS44 SOCKET,DELHI * is mandatory when performing HI test for some models (due to the current measurement). It is NOT mandatory for models belonging to the DELHI platform shown in this Tech Man. However if it is already attached to the DSA6000, there is no need to remove it as it will not have any impact on the test of DELHI models PROG. CABLE EXTENSION, MILANO P/n Please find pictures of test equipment in the last pages Page 6 of 22

7 Part List - Programmed Service Module/ASM FRAME COLOUR OR175VI OR275DVI OR375DVI OR185VI OR285DVI OR385DVI BO395-DVI BO295-DVI BGE LGR N/A N/A N/A GRY BRN N/A BLK /80/90 modules are available in different colours due to a VC in different colours is mounted Description Part No ASM,FRAME,OR365DI,PROG Programmed Service modules/asm FRAME are nano coated Service Module DELHI 60 Service Module DELHI 70/80 Service Module DELHI 90 (dual mic is shown) Page 7 of 22

8 Part List - Housing Parts DELHI 60 COLOUR PB COVER HSG TOP HSG BOT, PTD (printed) BATT DOOR BGE LGR GRY BRN BLK All housing parts are nano coated Note: The serial No printed PC cover is not an available spare part. When replacing the HSG parts, the PC cover must be transferred to new BOT HSG Colour Line BLK BRN GRY LGR BGE Page 8 of 22

9 Part List - Housing Parts DELHI 70 & 80 COLOUR HSG TOP HSG BOT, PTD (printed) VI (single mic) DVI (dual mic) OR175VI OR275DVI OR375DVI OR185VI OR285DVI OR385DVI BGE LGR N/A N/A N/A GRY BRN BLK All housing parts are nano coated COLOUR PB COVER BATT DOOR Note: The serial No printed PC cover is not an available spare part. When replacing the HSG parts, the PC cover must be transferred to new BOT HSG Colour Line BGE LGR GRY BRN BLK BLK BRN GRY LGR BGE Page 9 of 22

10 Part List - Housing Parts DELHI 90 HSG PART COLOUR HSG TOP HSG BOT (printed) PB COVER BATT DOOR BO395-DVI BO295-DVI BGE BRN N/A GRY LGR N/A BLK All housing parts are nano coated Note: The serial No printed PC cover is not an available spare part. When replacing the housing parts, the PC cover must be transferred to new BOT HSG Page 10 of 22

11 Part List - SureFit Thin Tubes & Domes (for DELHI 60/70 only) THIN TUBE BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) RIGHT LEFT THIN TUBE,SF,0A THIN TUBE,SF,0B THIN TUBE,SF,1A THIN TUBE,SF,1B THIN TUBE,SF,-1B THIN TUBE,SF,2A THIN TUBE,SF,2B THIN TUBE,SF,3A THIN TUBE,SF,3B Description THIN TUBE DOMES Bag (10 pcs) DOME,SF,OPEN,SM DOME,SF,OPEN,MDM DOME,SF,OPEN,LGE DOME,SF,TULIP,STD DOME,SF,PWR,SM DOME,SF,PWR,MDM DOME,SF,PWR,LGE Description Part No FITTING KIT,THIN TUBE,SUREFIT* FITTING KIT,THIN TUBE,SF(EMPTY)** CLEANER, TUBE, HE MEASUREMENT TOOL,MINI BTE (for L & R) * box with cleaning tubes, measurement tool, all sizes thin tubes/domes ** empty box with inlay - to be filled up according to needs Mount the thin tube adapt to the HI by turning clockwise. Remove the stop. Choose a thin tube and dome in a suitable size and mount as shown Note: Thin tube is available for 60 & 70 models only Thin tube2 & belonging domes are listed on next page. SureFit (SF) thin tube & belonging domes listed on the this page are the newest parts Both Thin tube2 and SureFit will fit the 60 & 70 models Page 11 of 22

12 Part List - Thin Tubes & Domes (for DELHI 60/70 only) THIN TUBE BLISTER PACKS (5 tubes & 3 cleaning wires) Part No THIN TUBE 2,0A,R,BLSTR THIN TUBE 2,0B,R,BLSTR THIN TUBE 2,1A,R,BLSTR THIN TUBE 2,1B,R,BLSTR THIN TUBE 2,2A,R,BLSTR THIN TUBE 2,2B,R,BLSTR THIN TUBE 2,3A,R,BLSTR THIN TUBE 2,3B,R,BLSTR THIN TUBE 2,-1B,R,BLSTR THIN TUBE 2,0A,L,BLSTR THIN TUBE 2,0B,L,BLSTR THIN TUBE 2,1A,L,BLSTR THIN TUBE 2,1B,L,BLSTR THIN TUBE 2,2A,L,BLSTR THIN TUBE 2,2B,L,BLSTR THIN TUBE 2,3A,L,BLSTR THIN TUBE 2,3B,L,BLSTR THIN TUBE 2,-1B,L,BLSTR Description THIN TUBE DOMES Bag (10 pcs) Blister Pack (8 pcs) DOME,THNTUB/REC,SZ5,SM DOME,THNTUB/REC,SZ7,MDM DOME,THNTUB/REC,SZ10,LGE DOME,THNTB/REC,TULIP,STD DOME,THNTUB/REC,PWR,SM DOME,THNTUB/REC,PWR,MDM DOME,THNTUB/REC,PWR,LGE Open configuration is for 60/70 models only. Remove the hook and mount the thin tube adaptor. Remove the stopper and attach a thin tube in a suitable size Thin tube2 & belonging domes are listed on this page. SureFit (SF) thin tube & belonging domes listed on the previous page are the newest parts. Both Thin tube2 and SureFit will fit the 60 / 70 models Page 12 of 22

13 BICROS Set Up (90 models only) DELHI 90 BICROS (MBL) BICROS Audio shoe DELHI 90 HI Audio shoe w/trimmer * Audio cord in a suitable length x * trimmer allows to adjust input signal. Note that also p/n AUD SHOE ASM,W/O TRIMMER **can be used Page 13 of 22

14 Disassemble Procedure Pin Pin Remove the hook by turning it counterclockwise. Pull it out. Locate the two pins holding top and bot HSG and push them out using a pin removal tool. Lift them out by using a tweezer Separate top HSG from bot HSG by slowly removing the top HSG. Open the batt door and lift up the service module from the bot HSG as shown Page 14 of 22

15 Disassembled HI s DELHI 60 DELHI 70 / 80 DELHI 90 Page 15 of 22

16 Replace / Reassembling Tap Hold the bot HSG in the pos as shown and insert PC cover into the HSG with the tap pointing towards the hook. Be carefull not to damage the PC cover during reassembling as it is not an available spare part. Insert the module and gently push until it is complete in place. Mount the bat door PB cap shown from both sides Hold the top HSG in the pos as shown and insert PB into the HSG with the tap pointing towards the batt door. Add bot HSG and module to the top HSG Make sure the top and bot HSG are correct in place. Add the two pins and press them in place. Insert the hook and turn it clockwise Page 16 of 22

17 Service & Postponement Procedure Service Procedure: - Save user settings with Solus fitting software - Disassemble faulty device - Replace module with a new service module from stock - Assemble device - Restore user settings with fitting software - Load customer serial no using DSA6000 Postponement Procedure: - Disassemble device - Replace parts with new parts from stock - Verify battery door by open and close once Page 17 of 22

18 Test Equipment Prog adaptor p/n P/n Test ring for 90 models CS44 Prog cable (to be plugged into prog adapt) (R) (L) Batt pill must be used during test p/n size 13+ p/n size 312+ p/n size cc coupler BTE insert p/n 40B HI fixture for HI test for 60/70/80 models p/n Test frame w HI fixture for HI test for 90 models p/n cc coupler p/n (both coupler parts to be ordered with GTO Dept/HQ Ballerup DK) Test frame p/n (for 60/70/80 HI test) Page 18 of 22

19 Prepare for HI Test - All Models Push the PC cover open to get access to the connection points Make sure it is complete open. Otherwise there is not enough space for connecting the programming adaptor Open batt door and add a batt pill. Close batt door Page 19 of 22

20 Prepare for HI Test - All Models Prog Adaptor: Press down the button to unlock after use Insert the one end of prog adapt into the square prog port of the device. Push the bottom part of prog adapt until it clicks to lock it on the device Red marks Connect CS44 prog cable to prog adapt in correct pos/direction (note the red marks) Connect the prog cable either directly to DSA6000 or to the PROG. CABLE EXT. Please also see the info about the ext cable on page 6 Part List - Test Equipment Page 20 of 22

21 Testing - DELHI 60 / 70 / 80 Use of test fixture is mandatory for all BTE during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execution the IAD calibration will be performed at the appropriate time. Another bennefit from the fixture is that the HI is in a well defined position so the telecoil test can be performed without any interaction from the operator 20mm Attach HI to the tube on 2cc coupler and place HI in the white jig/fixture. The effective length of the tube for all models is 20mm Place the HI in test chamber as shown Page 21 of 22

22 Testing - DELHI Important points to obtain a good & stable HI test: 1. Test ring to make good sealing 2. HI to be placed in a straight line 3. HI almost floating, only touch the foam slightly 4. HI prog adapt must not touch test jig 5. Prog./Batt. cables organized, must provide less driven force to HI 6. Coupler cable organized, in order to avoid any change of coupler position when closing sound chamber A test ring is needed to obtain good sealing during the HI test. Place the ring on the 2cc coupler tube and push it up as shown 5 3 Page 22 of 22