Switch Mode Power Supply

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1 New Product Switch Mode Power Supply S8JX (15/35/50/100/150/300/600-W Models) Low-profile Power Supply to Help Reduce Panel Depth Easy : Bracket provided as a standard feature. (except for DIN Rail-mounting models) Mounts to DIN Rail. (except 600-W model) Screw-mount at the top. (except 300-/600-W models) Safety standards: UL 508/ cul CSA C22.2 No cur CSA C22.2 No EN (= VDE 0160) EN (= VDE 0805 Teil 1) EMC: Conforms to EN Class A. EMI: EN55011 ( EMS: EN ) Note: Refer to Safety Precautions on page 17. Model Number Structure Model Number Legend Note: Not all combinations are possible. Refer to List of Models in Ordering Information on page /35-/50-/100-/150-W Models S8JX-G@@@@@@@ Power Ratings 015: 15 W 035: 35 W 050: 50 W 100: 100 W 150: 150 W 2. Output Voltage 05: 5 V 12: 12 V 15: 15 V 24: 24 V 3. Configuration (15/35/50/100/150 W model) None: Open-frame C: Covered 4. Configuration/mounting None: Front-mounting D: DIN Rail-mounting 300-/600-W Models S8JX-G@@@@@@ Power Ratings 300: 300 W 600: 600 W 2. Output Voltage 24: 24 V 3. Configuration/mounting (covered type) C: Front-mounting CD: DIN Rail-mounting 1

2 Ordering Information List of Models Note: For details on normal stock models, contact your nearest OMRON representative. Open-frame Power Supplies Covered Power Supplies Configuration Input voltage Power ratings Output voltage (VDC) Output current Model 5 VDC 3 A S8JX-G W 12 V 1.3 A S8JX-G V 1 A S8JX-G V 0.65 A S8JX-G V 7 A S8JX-G W 12 V 3 A S8JX-G V 2.4 A S8JX-G03515 Front-mounting *1 24 V 1.5 A S8JX-G V 10 A S8JX-G W 12 V 4.2 A S8JX-G V 2.1 A S8JX-G V 20 A S8JX-G W 12 V 8.5 A S8JX-G V 4.5 A S8JX-G W 24 V 6.5 A S8JX-G15024 DIN Rail-mounting Front-mounting *1 100 to 240 VAC (free) (100 to 370 VDC *2) 5 V 3 A S8JX-G01505D 15 W 12 V 1.3 A S8JX-G01512D 15 V 1 A S8JX-G01515D 24 V 0.65 A S8JX-G01524D 5 V 7 A S8JX-G03505D 35 W 12 V 3 A S8JX-G03512D 15 V 2.4 A S8JX-G03515D 24 V 1.5 A S8JX-G03524D 5 V 10 A S8JX-G05005D 50 W 12 V 4.2 A S8JX-G05012D 24 V 2.1 A S8JX-G05024D 5 V 20 A S8JX-G10005D 100 W 12 V 8.5 A S8JX-G10012D 24 V 4.5 A S8JX-G10024D 150 W 24 V 6.5 A S8JX-G15024D 5 V 3 A S8JX-G01505C 15 W 12 V 1.3 A S8JX-G01512C 15 V 1 A S8JX-G01515C 24 V 0.65 A S8JX-G01524C 5 V 7 A S8JX-G03505C 35 W 12 V 3 A S8JX-G03512C 15 V 2.4 A S8JX-G03515C 24 V 1.5 A S8JX-G03524C 5 V 10 A S8JX-G05005C 50 W 12 V 4.2 A S8JX-G05012C 24 V 2.1 A S8JX-G05024C 5 V 20 A S8JX-G10005C 100 W 12 V 8.5 A S8JX-G10012C 24 V 4.5 A S8JX-G10024C 150 W 24 V 6.5 A S8JX-G15024C 5 V 3 A S8JX-G01505CD 15 W 12 V 1.3 A S8JX-G01512CD 15 V 1 A S8JX-G01515CD 24 V 0.65 A S8JX-G01524CD 5 V 7 A S8JX-G03505CD 35 W 12 V 3 A S8JX-G03512CD 15 V 2.4 A S8JX-G03515CD DIN Rail-mounting 24 V 1.5 A S8JX-G03524CD 5 V 10 A S8JX-G05005CD 50 W 12 V 4.2 A S8JX-G05012CD 24 V 2.1 A S8JX-G05024CD 5 V 20 A S8JX-G10005CD 100 W 12 V 8.5 A S8JX-G10012CD 24 V 4.5 A S8JX-G10024CD 150 W 24 V 6.5 A S8JX-G15024CD Front-mounting *1 100 to 120 VAC 300 W 14 A S8JX-G30024C 200 to 240 VAC 600 W 24 V 27 A S8JX-G60024C DIN Rail-mounting (Swichable) 300 W 14 A S8JX-G30024CD *1. The front-mounting bracket is included as standard with the product. *2. Safety standards, however, are not applicable. 2

3 Ratings, Characteristics, and Functions Input specification 100 to 240 V input Item Power ratings *1 15 W 35 W Efficiency 68% min. 73% min. Input Output *4 Additional functions Other Voltage *2 Frequency *2 Current *3 100 to 240 VAC (85 to 264 VAC) 100 to 370 VDC Note: This range is not applicable for the safety standards. 50/60 Hz (47 to 450 Hz) 100 V input 0.4 A 1 A 200 V input 0.25 A 0.6 A Power factor --- Harmonic current emissions --- Leakage current *3 Inrush current (for a cold start at 25 C) *3 Noise filter Voltage adjustment range *5 Ripple *3 Input variation influence Load variation influence Temperature variation influence Startup time Hold time *3 Overload protection *6 Overvoltage protection *7 Overheat protection Parallel operation Series operation Protective operation indicator Ambient operating temperature Storage temperature 100 V input 0.5 ma max. 200 V input 1 ma max. 100 V input 20 A max. 200 V input 40 A max. Yes 10% to 15% (with V. ADJ) 2% (p-p) max. 0.4% max. 0.8% max. (0 to 100% load, rated input voltage) 0.05%/ C max. (at rated input and output) 500 ms max. (up to 90% of output voltage at rated input and output) 20 ms min. 105% to 160% of rated load current, voltage drop, intermittent, automatic reset Yes No No Yes (For up to two Power Supplies; external diodes required.) No Refer to the derating curve in Engineering Data on page 9 (with no icing or condensation) 25 to 65 C (with no icing or condensation) Ambient operating humidity 25% to 85% (Storage humidity: 25% to 90%) Dielectric strength Insulation resistance Vibration resistance Shock resistance Output indicator EMI EMS Approved standards SEMI Conducted Emissions *3 Radiated Emissions Electrostatic Discharge Radiated Electromagnetic Field Electrical Fast Transient/Burst Surge Conducted Disturbance Voltage Dips/Short Interruptions 3.0 kvac for 1 min. (between all inputs and outputs; current: 20 ma) 2.0 kvac for 1 min. (between all inputs and PE terminals; current: 20 ma) 1.0 kvac for 1 min. (between all outputs and PE terminals; current: 20 ma) 100 MΩ min. (between all outputs and all inputs/pe terminals) at 500 VDC 10 to 55 Hz, mm single amplitude for 2h each in X, Y, and Z directions 150m/s 2, 3 times each in ±X, ±Y, ±Z directions Yes (Color: Green) Conforms to EN Group 1 Class A and based on FCC Class A Conforms to EN Group 1 Class A Confirms to EN Confirms to EN Confirms to EN Confirms to EN Confirms to EN Confirms to EN UL 508 (Listing), UL cul: CSA C22.2 No cur: CSA C22.2 No EN/VDE: EN50178 (= VDE 0160), EN (= VDE 0805 Teil 1) (Terminal block: Based on DIN50274 (VDE )) SEMI F (200-VAC input) Weight *8 250 g max. *1. When a load is connected that has a built-in DC-DC converter, the overload protection may operate at startup and the Power Supply may not start. Refer to Overload Protection on page 11. *2. Do not use an Inverter output for the Power Supply. Inverters with an output frequency of 50/60 Hz are available, but the rise in the internal temperature of the Power Supply may result in ignition or burning. *3. Rated input voltage: 100 or 200 VAC at 100% load. *4. Output characteristics: Specified at power supply output terminals. *5. If the output voltage adjuster (V. ADJ) is turned, the voltage will increase by more than +15% of the voltage adjustment range. When adjusting the output voltage, confirm the actual output voltage from the Power Supply and be sure that load is not damaged. *6. For details, refer to Overload Protection on page 11. *7. To reset the protection, turn OFF the input power for seven minutes or longer and then turn it back ON. *8. The weight indicated is for Front-mounting, Open-frame Power Supplies. 3

4 Input specification 100 to 240 V input Item Power ratings *1 50 W 100 W 150 W Efficiency 76% min. 86% min. Input Output *4 Additional functions Other Voltage *2 Frequency *2 Current *3 100 to 240 VAC (85 to 264 VAC) 100 to 370 VDC Note: This range is not applicable for the safety standards. 50/60 Hz (47 to 450 Hz) 100 V input 1.4 A 2.5 A 3.5 A 200 V input 0.8 A 1.5 A 2.1 A Power factor --- Harmonic current emissions --- Leakage current *3 Inrush current (for a cold start at 25 C) *3 Noise filter Voltage adjustment range *5 Ripple *3 Input variation influence Load variation influence Temperature variation influence Startup time Hold time *3 Overload protection *6 Overvoltage protection *7 Overheat protection Parallel operation Series operation Protective operation indicator Ambient operating temperature Storage temperature 100 V input 0.5 ma max. 200 V input 1 ma max. 100 V input 20 A max. 200 V input 40 A max. Yes 10% to 15% (with V. ADJ) 2% (p-p) max. 0.4% max. 0.8% max. (0 to 100% load, rated input voltage) 0.05%/ C max. (at rated input and output) 500 ms max. (up to 90% of output voltage at rated input and output) 20 ms min. 105% to 160% of rated load current, voltage drop, intermittent, automatic reset Yes No No Yes (For up to two Power Supplies; external diodes required.) No Refer to the derating curve in Engineering Data on page 9 (with no icing or condensation) 25 to 65 C (with no icing or condensation) Ambient operating humidity 25% to 85% (Storage humidity: 25% to 90%) Dielectric strength Insulation resistance Vibration resistance Shock resistance Output indicator EMI EMS Approved standards SEMI Conducted Emissions *3 Radiated Emissions Electrostatic Discharge Radiated Electromagnetic Field Electrical Fast Transient/Burst Surge Conducted Disturbance Voltage Dips/Short Interruptions 3.0 kvac for 1 min. (between all inputs and outputs; current: 20 ma) 2.0 kvac for 1 min. (between all inputs and PE terminals; current: 20 ma) 1.0 kvac for 1 min. (between all outputs and PE terminals; current: 20 ma) 100 MΩ min. (between all outputs and all inputs/pe terminals) at 500 VDC 10 to 55 Hz, mm single amplitude for 2h each in X, Y, and Z directions 150m/s 2, 3 times each in ±X, ±Y, ±Z directions Yes (Color: Green) Conforms to EN Group 1 Class A and based on FCC Class A Conforms to EN Group 1 Class A Confirms to EN Confirms to EN Confirms to EN Confirms to EN Confirms to EN Confirms to EN UL 508 (Listing), UL cul: CSA C22.2 No cur: CSA C22.2 No EN/VDE: EN50178 (= VDE 0160), EN (= VDE 0805 Teil 1) (Terminal block: Based on DIN50274 (VDE )) SEMI F (200-VAC input) Weight *8 300 g max. 550 g max. 600 g max. *1. When a load is connected that has a built-in DC-DC converter, the overload protection may operate at startup and the Power Supply may not start. Refer to Overload Protection on page 11. *2. Do not use an Inverter output for the Power Supply. Inverters with an output frequency of 50/60 Hz are available, but the rise in the internal temperature of the Power Supply may result in ignition or burning. *3. Rated input voltage: 100 or 200 VAC at 100% load. *4. Output characteristics: Specified at power supply output terminals. *5. If the output voltage adjuster (V. ADJ) is turned, the voltage will increase by more than +15% of the voltage adjustment range. When adjusting the output voltage, confirm the actual output voltage from the Power Supply and be sure that load is not damaged. *6. For details, refer to Overload Protection on page 11. *7. To reset the protection, turn OFF the input power for seven minutes or longer and then turn it back ON. *8. The weight indicated is for Front-mounting, Open-frame Power Supplies. 4

5 Input specification 100/200 V (Selected) Item Power ratings *1 300 W 600 W Efficiency 82% min. 80% min. Input Output *4 Additional functions Other Voltage *2 Frequency *2 Current *3 100 to 120 VAC (85 to 132 VAC) 200 to 240 VAC (170 to 264 VAC) (Swichable) 50/60 Hz (47 to 450 Hz) 100 V input 8 A max. 14 A max. 200 V input 4.5 A max. 8 A max. Power factor --- Harmonic current emissions --- Leakage current *3 Inrush current (for a cold start at 25 C) *3 Noise filter Voltage adjustment range *5 Ripple *3 Input variation influence Load variation influence Temperature variation influence 100 V input 0.5 ma max. 200 V input 1 ma max. 100 V input 25 A max. 30 A max. 200 V input 50 A max. 60 A max. Yes 10% to 15% (with V. ADJ) 2% (p-p) max. 0.4% max. 0.8% max. (0 to 100% load, rated input voltage) 0.05%/ C max. Startup time 650 ms max. 500 ms max. Hold time *3 Overload protection *6 20 ms min. 105% of rated load current, voltage drop, intermittent, automatic reset Overvoltage protection *7 Yes Yes *9 Overheat protection No Yes *9 Parallel operation Series operation Yes (up to 5 units) Yes (For up to two Power Supplies; external diodes required.) Protective operation indicator No Yes (color: red) Ambient operating temperature Storage temperature 105% of rated load current, Inverted L voltage drop, the will be shut OFF when the overload exceeds 5 s. *9 Refer to the derating curve in Engineering Data on page 9 (with no icing or condensation) 25 to 65 C (with no icing or condensation) Ambient operating humidity 25% to 85% (Storage humidity: 25% to 90%) Dielectric strength Insulation resistance Vibration resistance Shock resistance Output indicator EMI EMS Approved standards SEMI Conducted Emissions *3 Radiated Emissions Electrostatic Discharge Radiated Electromagnetic Field Electrical Fast Transient/Burst Surge Conducted Disturbance Voltage Dips/Short Interruptions 3.0 kvac for 1 min. (between all inputs and outputs; current: 25 ma) 2.0 kvac for 1 min. (between all inputs and PE terminals; current: 25 ma) 1.0 kvac for 1 min. (between all outputs and PE terminals; current: 25 ma) 100 MΩ min. (between all outputs and all inputs/pe terminals) at 500 VDC 10 to 55 Hz, mm single amplitude for 2h each in X, Y, and Z directions 150m/s 2, 3 times each in ±X, ±Y, ±Z directions Yes (Color: Green) Conforms to EN Group 1 Class A and based on FCC Class A Conforms to EN Group 1 Class A Confirms to EN Confirms to EN Confirms to EN Confirms to EN Confirms to EN Confirms to EN UL 508 (Recognition), UL cul: CSA C22.2 No cur: CSA C22.2 No EN/VDE: EN50178 (= VDE 0160), EN (= VDE 0805 Teil 1) (Terminal block: Based on DIN50274 (VDE )) SEMI F (200-VAC input) Weight *8 1,600 g max. 2,500 g max. *1. When a load is connected that has a built-in DC-DC converter, the overload protection may operate at startup and the Power Supply may not start. Refer to Overload Protection on page 11. *2. Do not use an Inverter output for the Power Supply. Inverters with an output frequency of 50/60 Hz are available, but the rise in the internal temperature of the Power Supply may result in ignition or burning. *3. Rated input voltage: 100 or 200 VAC at 100% load. *4. Output characteristics: Specified at power supply output terminals. *5. If the output voltage adjuster (V. ADJ) is turned, the voltage will increase by more than +15% of the voltage adjustment range. When adjusting the output voltage, confirm the actual output voltage from the Power Supply and be sure that load is not damaged. *6. For details, refer to Overload Protection on page 11. *7. To reset the protection, turn OFF the input power for three minutes or longer and then turn it back ON. *8. The weight indicated is for Front-mounting, Open-frame Power Supplies. *9. The protection-on alarm indicator will light as soon as the output is interrupted. For resetting, turn OFF the input power, leave for more than three minutes, and then turn it back ON again. 5

6 Connections Block Diagrams (15 W) INPUT Fuse 2.0 A Inrush current protection Noise filter Rectifier Smoothing Rectifier/ Smoothing DC OUTPUT Drive control Circuit Overcurrent Voltage Photocoupler Overvoltage S8JX-G035@@@@ (35 W) INPUT Fuse 3.15 A Inrush current protection Noise filter Rectifier Smoothing Rectifier/ Smoothing DC OUTPUT Drive control Circuit Overcurrent Voltage Photocoupler Overvoltage S8JX-G050@@@@ (50 W) INPUT Fuse 6.3 A Inrush current protection Noise filter Rectifier Smoothing Rectifier/ Smoothing DC OUTPUT Drive control Circuit Overcurrent Voltage Photocoupler Overvoltage S8JX-G100@@@@ (100 W) INPUT Fuse 8 A Inrush current protection Noise filter Rectifier Smoothing Rectifier/ Smoothing DC OUTPUT Drive control Circuit Overcurrent Voltage Photocoupler Overvoltage 6

7 (150 W) INPUT Fuse 10 A Noise filter Inrush current protection Rectifier Smoothing Rectifier/ Smoothing DC OUTPUT Drive control Circuit Overcurrent Voltage Photocoupler Overvoltage S8JX-G30024@@ (300 W) INPUT Fuse 10 A Noise filter Inrush current protection Rectifier/ Smoothing Rectifier/ Smoothing DC OUTPUT 100/200V (Selectable) Drive control Circuit Overcurrent Voltage Photocoupler Overvoltage Parallel operation selector Note: Short- the input voltage selector terminals if the input is 100 to 120 VAC. Keep the terminals open if the input is 200 to 240 VAC. S8JX-G60024@@ (600 W) INPUT Fuse 10 A Noise filter Inrush current protection Rectifier/ Smoothing Rectifier/ Smoothing DC OUTPUT 100/200V (Selectable) Fan Drive control Circuit Overcurrent Voltage Overheat Photocoupler Overvoltage Parallel operation selector Note: Short- the input voltage selector terminals if the input is 100 to 120 VAC. Keep the terminals open if the input is 200 to 240 VAC. 7

8 Construction and Nomenclature Nomenclature 15-/35-/50-/100-/150-W Models D E A C B No. Name Function 1 DC Output Terminals (), () Connect the load lines to these terminals. 2 AC Input Terminals (L), (N) Connect the input lines to these terminals. *1 3 Protective Earth Terminal (PE) ( ) Connect the ground line to these terminals. *2 4 Output Voltage Adjuster (V. ADJ) Use to adjust the voltage. 5 Output Indicator (DC ON: Green) Lights green while a direct current (DC) output is ON. *1. The fuse is located on the (L) side. It is NOT user-replaceable. *2. This is the protective earth terminal specified in the safety standards. Always ground this terminal. Note: The S8JX-G05024CD is shown above. 300-W Model 600-W Model E F A B C A F E G Side D H Bottom H D B C No. Name Function 1 DC Output Terminals (), () Connect the load lines to these terminals. 2 AC Input Terminals (L), (N) Connect the input lines to these terminals. *1 3 Protective Earthing Terminal ( ) Connect the ground line to these terminals. *2 4 Input Voltage Selector Terminals Short- the terminals if the input is 100 to 120 VAC and open the terminals if the input is 200 to 230 VAC. 5 Output Indicator (DC ON: Green) Lights while a Direct Current (DC) output is ON. 6 Output Voltage Adjuster (V. ADJ) It is possible to increase or decrease the output voltage. 7 Protection-ON Alarm Indicator (DC ON: Red) The red indicator will be lit if the overvoltage (for a 600-W model) or overheat protection (for a 600-W model) is triggered. This indicator will also be lit when overload (for a 600-W model) is detected. 8 Selector of Parallel Operation Set the selector to PARALLEL if the Units are in parallel operation. *1. The fuse is located on the (L) side. It is NOT user-replaceable. *2. This is the protective earth terminal specified in the safety standards. Always ground this terminal. Reference Values Reliability (MTBF) Definition Life expectancy Definition Value 15 W: 300,000 hrs 35 W: 300,000 hrs 50 W: 300,000 hrs 100 W: 270,000 hrs 150 W: 250,000 hrs 300 W: 400,000 hrs 600 W: 300,000 hrs MTBF stands for Mean Time Between Failures, which is calculated according to the probability of accidental device failures, and indicates reliability of devices. Therefore, it does not necessarily represent a life of the product. 10 yrs. min. The life expectancy indicates average operating hours under the ambient temperature of 40 C and a load rate of 50%. Normally this is determined by the life expectancy of the built-in aluminum electrolytic capacitor. 8

9 Engineering Data Derating Curves (Standard ) 15-/35-/50-/100-/150-W Models Open-frame Power Supplies Covered Power Supplies Load rate (%) A Load rate (%) A S8JX Ambient Temperature ( C) Ambient Temperature ( C) Note: 1. Internal parts may occasionally deteriorate or be damaged. Do not use the Power Supply in areas outside the derating curve (i.e., the area shown by shading A in the above graph). 2. If there is a derating problem, use forced air-cooling. 300-/600-W Models Single Unit Operation Load rate (%) A Parallel Operation Load rate (%) A Ambient Temperature ( C) Ambient Temperature ( C) Solid line Dotted line Front-mounting, Bottom-mounting, DIN Rail mounting, Side mounting (600W) Side mounting (300W) Note: 1. Internal parts may occasionally deteriorate or be damaged. Do not use the Power Supply in areas outside the derating curve (i.e., the area shown by shading A in the above graph). 2. If there is a derating problem, use forced air-cooling. 9

10 15-/35-/50-/100-/150-W Models The following three mounting methods are possible. A. Front-mounting: Refer to Bracket Provided with Front-mounting Power Supplies a on page 14. B. Bottom-mounting C. Side-mounting Note: Additional mounting methods are also available using DIN Rail-mounting models. B C Standard 15-/35-/50-/100-/150-W Models Front-mounting DIN Rail-mounting Bottom-mounting Vertical Side-mounting Horizontal Side-mounting * * * * Note: 1. Improper mounting will interfere with heat dissipation and may occasionally result in deterioration or damage of internal parts. Use the standard mounting method only. 2. When mounting the Power Supply, mounting it to a metal plate (*) is recommended. 3. Install the Power Supply so that the air flow circulates around the Power Supply, as the Power Supply is designed to radiate heat by means of natural air flow. 300-W Model Front-mounting Bottom-mounting Side-mounting 20mm min. 20mm min. 20mm min. 20mm min. DIN Rail mounting Note: 1. Improper mounting will interfere with heat dissipation and may occasionally result in deterioration or damage of internal parts. Use the standard mounting method only. 2. When mounting the Power Supply, mounting it to a metal plate (*) is recommended. 3. Install the Power Supply so that the air flow circulates around the Power Supply, as the Power Supply is designed to radiate heat by means of natural air flow. 600-W Model Front-mounting Bottom-mounting 20mm min. 20mm min. 20mm min. 20mm min. Side-mounting Note: 1. Improper mounting will interfere with heat dissipation and may occasionally result in deterioration or damage of internal parts. Use the standard mounting method only. 2. When mounting the Power Supply, mounting it to a metal plate (*) is recommended. 3. Install the Power Supply so that the air flow circulates around the Power Supply, as the Power Supply is designed to radiate heat by means of natural air flow. 10

11 Overload Protection The Power Supply is provided with an overload protection function that protects the power supply from possible damage by overcurrent. When the output current rises above 105% min. of the rated current, the protection function is triggered, decreasing the output voltage. When the output current falls within the rated range, the overload protection function is automatically cleared. (Reference value) 15-/35-/50-/100-/150-W Models Overvoltage Protection 15-/35-/50-/100-/150-W Models Consider the possibility of an overvoltage and design the system so that the load will not be subjected to an excessive voltage even if the feedback in the power supply fails. When an excessive voltage that is approximately 130% of the rated voltage or more is output, the output voltage is shut OFF, preventing damage to the load due to overvoltage. Reset the input power by turning it OFF for at least seven minutes and then turning it back ON again. Output voltage (V) 0 Intermittent operation Load rate (%) 300-W Model Consider the possibility of an overvoltage and design the system so that the load will not be subjected to an excessive voltage even if the feedback in the Power Supply fails. When an excessive voltage that is approximately 130% of the rated voltage or more is output, the output voltage is shut OFF, preventing damage to the load due to overvoltage. Reset the input power by turning it OFF for at least seven minute and then turning it back ON again. (Reference value) Output voltage (V) 300-/600-W Models Overvoltage protection Operating Output voltage (V) Rated output Voltage Variable range Output voltage (V) 0 Intermittent operation Load rate (%) 600-W Model 0 V Note: Do not turn ON the power again until the cause of the overvoltage has been removed. Overheat Protection 600-W Model If the internal temperature rises excessively as a result of fan failure or any other reason, the overheat protection will be triggered to protect the internal parts and simultaneously the protection-on alarm indicator will be lit. Reset the input power by turning it OFF for at least three minutes and then turning it back ON again. Inrush Current, Startup Time, Output Hold Time Output interrupted Input ON Input OFF Load rate (%) If an excessive current flows for 5 s or more, the output will be turned OFF and simultaneously the protection-on alarm indicator will be lit. To reset the S8JX, turn OFF the power, leave the S8JX for at least three minutes, and then turn it ON again. Note: 1. When a load is connected that has a built-in DC-DC converter, the overload protection may operate at startup and the power supply may not start. 2. Internal parts may occasionally deteriorate or be damaged if a short-ed or overcurrent state continues during operation. 3. Internal parts may possibly deteriorate or be damaged if the Power Supply is used for applications with frequent inrush current or overloading at the load end. Do not use the Power Supply for such applications. AC input voltage AC input current Output voltage Inrush current on input application Startup time 90% 96.5% Hold time (20 ms min.) Note: A maximum startup time of 500 ms is required. Construct a system configuration that considers the startup time of other devices. 11

12 Dimensions (Unit: mm) Front-mounting Models (15 W) (15 W) (35 W) (35 W) Label 10 max. 90±1 5 max. Panel mounting holes dimensions Surface screw mounting Two, M3 91±1 Side 75±0.5 75±0.5 Five, M3.5 Cover 35.5±1 39.5± dia. 82±0.5 78± Bottom 82±0.5 Two, M3 78± dia. 3.5 Two, M3 (Depth 4 mm max.) ±0.5 S8JX-G050@@ (50 W) S8JX-G050@@C (50 W) Label 10 max. 100±1 5 max. Panel mounting holes dimensions Surface screw mounting Two, M3 75±0.5 92±1 Side 75±0.5 Five, M3.5 Cover 36± dia. 92±0.5 8 Bottom 92±0.5 Two, M3 40± ±0.5 92± dia. 3.5 Two, M3 (Depth 4 mm max.) ±0.5 S8JX-G100@@ (100 W) S8JX-G100@@C (100 W) S8JX-G15024 (150 W) S8JX-G15024C (150 W) Label max. 150±1 100 W 150 W W max. Panel mounting holes dimensions Surface screw mounting Two, M3 75±0.5 92±1 Side 75±0.5 Five, M3.5 Cover 48±1 50±1 3.5 dia ± ±0.5 8 Bottom Two, M3 141± ±0.5 Two, M3 (Depth 4 mm max.) 3.5 dia ±0.5 12

13 S8JX-G30024C (300 W) 4 max. Nine, M4 terminal screws 20 max. Eight, M4 holes (depth: 8 max. on both sides) 167.1±1 Panel mounting holes dimensions Surface screw mounting 10 Four, 4.5 dia. 92± ±0.5 Side 50± ±0.5 Four, 4.5 dia. 110± ±0.5 Bottom 90±0.5 90± ±0.5 Four, M4 holes (depth: 8 max.) ±0.5 S8JX-G60024C (600 W) Nine, M4 terminal screws 150± ±0.5 Eight, M4 holes (depth: 8 max. on both sides) 159.8±1 92±1 50± Panel mounting holes dimensions Surface screw mounting 124± Side Four, 4.5 dia. 50± ±0.5 Four, M4 holes (depth: 8 max.) 124±0.5 Four, 4.5 dia. Bottom 100± ± ±

14 Bracket Provided with Front-mounting Power Supplies a 15-/35-/50-/100-/150-W Models Front-mounting Bracket Dimensions ±0.2 Two, 3.5 dia dimensions 60 Two, M3 20 Front-mounting Method Temporarily attach the enclosed mounting bracket as shown in the illustration on the right, hook the holes (parts a) in the Power Supply on hooks on the mounting bracket (parts b), and secure the Power Supply with two mounting screws. Power Supply Note: screws are not provided. a b bracket b t = Material: Stainless steel a 300-/600-W Models Front-mounting Bracket 10 dia. R Dimensions with Brackets 300-W Model Attaching the Brackets 300-W Model ± Four, 5dia. t = ± ± Note: Brackets are provided in a set, one for the right side and one for the left side ±0.5 Four, M4 Note: To provide ventilation space, the body will shift forward by 21.6 mm from the mounting surface. 600-W Model 600-W Model 145± ±0.5 Four, M4 Note: To provide ventilation space, the body will shift forward by 23.6 mm from the mounting surface. 14

15 DIN Rail-mounting Models S8JX (15 W) (15 W) (35 W) (35 W) 6 max. 44±1 Label max. 90± max. 5 max. 91±1 Five, M3.5 Cover (Sliding: 16.6 max.) S8JX-G050@@D (50 W) S8JX-G050@@CD (50 W) 6 max. 44±1 10 max. 100±1 Label 14.5 max max. 92±1 Five, M3.5 Cover 47 36±1 40± (Sliding: 16.6 max.) S8JX-G100@@D (100 W) S8JX-G100@@CD (100 W) S8JX-G15024D (150 W) S8JX-G15024CD (150 W) 6 max. 50±1 Label max. 150±1 100 W 150 W W 14.5 max. 5 max. 92±1 Five, M Cover 48±1 50± (Sliding: 16.6 max.) 15

16 S8JX-G30024CD (300 W) 4 max. Nine, M4 terminal screws 20 max ±1 (17.7) ± (Sliding: 10 max.) 4.6 max. 110±1 4.6 max DIN Rail (Order Separately) Rail (Material: Aluminum) ± ±0.3 27± (5) * ,000 (500) * Value in parentheses are for PFP-50N. Model PFP-100N PFP-50N Rail (Material: Aluminum) ± , Model PFP-100N2 End Plate M4 8 panhead screw M4 spring washer Note: 1. If there is a possibility that the Unit will be subject to vibration or shock, use a steel DIN Rail. Otherwise, metallic filings may result from aluminum abrasion. 2. If the Unit may be subjected to sliding to either side, attach an End Plate (model PFP-M) on each side of the Unit Model PFP-M 16

17 Safety Precautions Refer to Safety Precautions for All Power Supplies. CAUTION S8JX Minor electric shock, fire, or Product failure may occasionally occur. Do not disassemble, modify, or repair the Product to touch the interior of the Product. Minor burns may occasionally occur. Do not touch the Product while power is being supplied or immediately after power is turned OFF. 15-/35-/50-/100-/150-W Models Standard (Front-mounting and DIN Rail-mounting) *1 Standard (Bottom-mounting) *1 *1 Fire may occasionally occur. Tighten terminal screws to the specified torque of 1.13 N m. *2 *1 *3 *2 Standard (Horizontal ) Minor injury due to electric shock may occasionally occur. Do not touch the terminals while power is being supplied. Always close the terminal cover after wiring. *3 *2 *1 *1 Minor electric shock, fire, or Product failure may occasionally occur. Do not allow any pieces of metal or conductors or any clippings or cuttings resulting from installation work to enter the Product. 300-W Model Standard (Front-mounting and DIN Rail-mounting) *1 Precautions for Safe Use Take adequate measures to ensure proper heat dissipation to increase the long-term reliability of the Product. Be sure to allow convection in the atmosphere around devices when mounting. Do not use in locations where the ambient temperature exceeds the range of the derating curve. (except 600 W) The S8JX-@60024@ is designed to radiate heat by means of forced air-flow. Do not cover the air holes (provided at fan mounted side and the opposite side) to have enough air-cooling. The screws must not protrude more than 8 mm inside the Power Supply when screw holes provided on the chassis are used. (300 W, 600 W) screw tightening torque (recommended value) : 0.54 N m. Rear mounting is possible using provided mounting bracket. When cutting out holes for mounting, make sure that cuttings do not enter the interior of the Products. Improper mounting will interfere with heat dissipation and may occasionally result in deterioration or damage of internal parts. Use the standard mounting method only. The internal parts may occasionally deteriorate and be broken due to adverse heat radiation. Do not loosen the screw on the side face of the main body. When mounting two or more Power Supplies side-by-side, allow at least 20 mm spacing between them. Provide a space of at least 20 mm back and forth when mounting 300-W and 600-W models as well. Use the metal plate as the mounting panel. Standard (Bottom-mounting) *1 *3 *2 600-W Model *3 *1. Convection of air *2. 20 mm max. *3. Use a metal plate as the mounting surface. *2 *1 *1 *1 17

18 Wiring Connect the ground completely. A protective earthing terminal stipulated in safety standards is used. Electric shock or malfunction may occur if the ground is not connected completely. Minor fire may possibly occur. Ensure that input and output terminals are wired correctly. Do not apply more than 75 N force to the terminal block when tightening it. Be sure to remove the sheet covering the Product for machining before power-on so that it does not interfere with heat dissipation. Use the following material for the wires to be connected to the S8JX to prevent smoking or ignition caused by abnormal loads. Recommended Wire Type 15 W, 35 W AWG12 to AWG20 (a cross section of to mm2 ) UL-certified temperature of a t least 75 C 50W, 100W, 150 W 300 W, 600 W AWG12 to AWG16 (a cross section of to mm 2 ) UL-certified temperature of a t least 60 C or 60/75 C AWG12 to AWG20 (a cross section of to mm 2 ) UL-certified temperature of a t least 60 C or 60/75 C Installation Environment Do not use the Power Supply in locations subject to shocks or vibrations. In particular, install the Power Supply as far away as possible from contactors or other devices that are a vibration source. Install the Power Supply well away from any sources of strong, high-frequency noise and surge. Ambient Operating and Storage Environments Store the Power Supply at a temperature of 25 to 65 C and a humidity of 25% to 90%. The Internal parts may occasionally deteriorate or be damaged. Do not use the Power Supply outside the derating range (i.e., the area shown by shading A in the derating curve diagram on page 9.) Use the Power Supply at a humidity of 25% to 85%. Do not use the Power Supply in locations subject to direct sunlight. Do not use locations where liquids, foreign matter, or corrosive gases may enter the interior of the Product. Overload Protection Internal parts may possibly deteriorate or be damaged if a shorted or overload state continues during operation. Internal parts may possibly deteriorate or be damaged if the Power Supply is used for applications with frequent inrush current or overloading at the load end. Do not use the Power Supply for such applications. Charging a Battery When connecting a battery at the load, connect an overcurrent limiting and overvoltage protection. Output Voltage Adjuster (V.ADJ) The output voltage adjuster (V.ADJ) may possibly be damaged if it is turned with unnecessary force. Do not turn the adjuster with excessive force. After completing output voltage adjustment, be sure that the output capacity or output current does not exceed the rated output capacity or rated output current. DIN Rail-mounting To mount the Power Supply to a DIN Rail, pull down the rail stopper until you hear it clicks open, hook portion (A) of the Power Supply onto the DIN Rail, press the Power Supply in direction (B), and then push up the rail stopper to lock the Power Supply in place. To dismount the Power Supply, pull down portion (C) with a flat-blade screwdriver and pull out the Power Supply. Series Operation Two power supplies can be connected in series. The (±) voltage output can be accomplished with two Power Supplies. Series Operation Correct Note: 1. If the load is short-ed, a reverse voltage will be generated inside the Power Supply. If this occurs the Power Supply may possibly deteriorate or be damaged. Always connect a diode as shown in the figure. Select a diode having the following ratings. Type Schottky Barrier diode Dielectric strength (VRRM) Twice the rated output voltage or above Forward current (IF) Twice the rated output current or above 2. Although Products having different specifications can be connected in series, the current flowing through the load must not exceed the smaller rated output current. Parallel Operation 15-/35-/50-/100-/150-W Models The Product is not designed for parallel operation. Parallel Operation Incorrect 300-/600-W Models 30 mm min. (C) Track stopper Parallel operation is possible under 80% of the rated value. To operate in parallel, set the switch to the "PARALLEL" side. The length and thickness of each wire connected to the load must be the same so that there is no difference in voltage drop value between the load and the output terminals of each Power Supply. It is desirable to set the same value on the voltage adjuster of each Power Supply. Parallel Operation Correct (A) (B) Output Voltage (±) Correct 18

19 In Case There Is No Output Voltage The possible cause for no output voltage may be that the overcurrent or overvoltage protection has operated. The internal protection may operate if a large amount of surge voltage such as a lightening surge occurs while turning ON the Power Supply. In case there is no output voltage, please check the following points before contacting us: Checking overcurrent protected status: Check whether the load is in overcurrent status or is shorted. Remove wires to load when checking. Checking overvoltage or internal protection: Turn the power supply OFF once, and leave it OFF for at least 7 minutes. Then turn it ON again to see if this clears the condition. Switching the AC Input Voltage between 100 and 200 VAC 300-/600-W Models The input voltage can be switched between 100 and 200 V by shorting or opening the input voltage selection terminals. Set the required voltage as shown below. (The voltage is factory-set to 200 V.) 100-V input L N 200-V input L N VOLTAGE SELECT SHORT V OPEN V SHORT BAR VOLTAGE SELECT SHORT V OPEN V SHORT BAR Short with the short bar. Note: A 300-W model is shown above. Fan Replacement 600-W Model Remove the short bar and leave the terminals open. The service life of the fan is approximately 50,000 hours (at 25 C). The service life varies, however, depending on the ambient temperature or other surrounding environmental conditions such as dust. As a preventive maintenance measure, replace the fan within approx. two years if it is used at an ambient temperature of 40 C. Fans are available as replacements. Fan Set: Fan (above), four M4 x 35 sems screws, instruction sheet, and packing case Replace the fan as shown in the following illustration. 19

20 Typical Values For Reference Only Power ratings Item 15 W 35 W 50 W 100 W 150 W 300 W 600 W 5-V models 75% 79% 80% 81% Efficiency 12-V models 80% 84% 85% 86% V models 80% 84% V models 81% 84% 86% 88% 90% 88% 81% Current 0.19 A 0.43 A 0.6 A 1.1 A 1.9 A 3.5 A 7.3 A Input Leakage current 230 V input 0.30 ma 0.30 ma 0.35 ma 0.30 ma 0.45 ma 0.7 ma 0.6 ma Inrush current (See Note 1.) 40 A 40 A 40 A 37 A 42 A 35 A 35 A 5-V models 0.35%(p-p) 0.35%(p-p) 0.60%(p-p) 1.25%(p-p) f = 20 MHz 12-V models 0.20%(p-p) 0.20%(p-p) 0.30%(p-p) 0.50%(p-p) measuring 15-V models 0.15%(p-p) 0.15%(p-p) Ripple 24-V models 0.10%(p-p) 0.15%(p-p) 0.15%(p-p) 0.25%(p-p) 0.45%(p-p) 0.75%(p-p) 0.60%(p-p) 5-V models 0.50%(p-p) 0.55%(p-p) 0.75%(p-p) 1.50%(p-p) f = 100 MHz 12-V models 0.30%(p-p) 0.35%(p-p) 0.35%(p-p) 0.70%(p-p) Output measuring 15-V models 0.20%(p-p) 0.30%(p-p) V models 0.20%(p-p) 0.20%(p-p) 0.20%(p-p) 0.40%(p-p) 0.60%(p-p) 1.10%(p-p) 0.60%(p-p) Start up time (See note 1.) at 100% load 200 ms 200 ms 210 ms 220 ms 250 ms 350 ms 115 ms 5-V models 200 ms 200 ms 190 ms 180 ms Hold time at 100% 12-V models 200 ms 200 ms 190 ms 170 ms (See note 1.) load 15-V models 210 ms 200 ms V models 200 ms 200 ms 210 ms 170 ms 210 ms 50 ms 50 ms Note: 1. Refer to the Engineering Data on pages 9 to 11 for details. 2. The typical values indicate the values for an input condition of 230 VAC. All items are measured at a frequency of 50 Hz. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by To convert grams into ounces, multiply by In the interest of product improvement, specifications are subject to change without notice. 20

21 MEMO 21

22 22 MEMO

23 Read and Understand this Catalog Please read and understand this catalog before purchasing the product. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used. Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product, or any consequence thereof. CHANGE IN SPECIFICATIONS Disclaimers Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

24 OMRON Corporation Industrial Automation Company Control Devices Division H.Q. Industrial Component Division Nishikusatsu, Kusatsu-shi, Shiga, Japan Tel: (81) /Fax: (81) OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL U.S.A. Tel: (1) /Fax: (1) OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore Tel: (65) /Fax: (65) Authorized Distributor: Regional Headquarters OMRON (CHINA) CO., LTD. OMRON EUROPE B.V. Room 2211, Bank of China Tower, Wegalaan JD Hoofddorp 200 Yin Cheng Zhong Road, The Netherlands PuDong New Area, Shanghai, , China Tel: (31) /Fax: (31) Tel: (86) /Fax: (86) OMRON Industrial Automation Global: OMRON Corporation 2009 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Printed in Japan Cat. No. T042-E

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