DW1 Series (UL Recognized Product)

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1 COMPONENTS PRODUCT INFORMATION NEW DW1 Series (UL Recognized Product) CONNECTOR MB February 2016 RoHS Compliant Drawing when DW1 is mounted Receptacle (DW1R002ZH1) Plug (DW1P002ZH1) <<Outline>> The DW1 Series is a rack and panel connector with 2 contacts for high-current (500A). It enables the connection of the 2 contacts for power supply and 20 contacts for signal at once. The DW1 Series is suitable for use in a wide range of applications such as storage battery systems, power supply systems, UPS, and other power supply control equipments. The DW1 Series is a UL recognized product. Features UL Recognized Product: File No.E67741 High-current: compatible with 500A Electrical Shock Prevention: protection cap for plug side Floating Amount: ±2.75mm Robust housing integrating complex power supply and signal area. Signal connector can be attached to the main unit using an exclusive jig. Signal area has a 2-point contacting structure contact. Power supply compatible with bus bar and cable connection. General Specifications No. of Contacts: 2 pos. (power supply) 20 pos. (signal) Rated Current: 500A (power supply) 2A (signal) Contact Resistance (power supply): 0.2mΩ max. (initial) Durability: 20 times Operating Temperature: -40Deg. C~+95Deg. C Rated Voltage: 600V (power supply) *Note 1 100V (signal) Note 1: Please contact us when considering use in usage environments that exceed 600V. JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 1/13

2 MB Ordering Information Connector Main Unit DW1R002ZH1 Series Connector Type R: Receptacle P: Plug Connector for Signal (Housing) Series No. of Contacts 002: 2 pos. (shown in 3 digit) DW1S04K4F1 Series Connection Type S: Crimp, socket P: Crimp, pin DW1R020 Connector Type R: Receptacle P: Plug Connector for Signal (Contact) No. of Contacts 04K: 4000 pcs. Modification Code Plating of Contact Area H: Ag plating Connection Type Z: Others No. of Contacts 020: 20 pos. (shown in 3 digit) Note 1: An embossed reel contains 4,000 pcs. Modification Code Plating of Contact Area F: Sn plating Applicable Cable Size 4: 22AWG Reel Part Number K: unit of 1000 pcs. (Note 1) JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 2/13

3 MB Product Drawing 1. Receptacle (Main Unit) Part Number DW1R002ZH1 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 3/13

4 MB Plug (Main Unit) Part Number DW1P002ZH1 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 4/13

5 3. Connector for Signal (Receptacle Side) MB Part Number DW1R020 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 5/13

6 MB Connector for Signal (Plug Side) Part Number DW1P020 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 6/13

7 MB Shoulder Bolt for Panel Attachment Part Number D SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 7/13

8 MB Socket Contact for Signal (for Receptacle) Part Number DW1S04K4F1 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 8/13

9 MB Pin Contact Long for Signal (for Plug) Part Number DW1P04K4F1 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 9/13

10 8. Pin Contact Short for Signal (for Plug) MB Part Number DW1P04K4F2 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 10/13

11 MB Applicable Board Dimensions (for reference) Receptacle Side Plug Side JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 11/13

12 MB DW1 Series Receptacle Side Shoulder Bolt D *Contact is Reel Part Number DW1S04K4F1 Socket Contact for Signal Connector for Signal DW1R020 DW1R002ZH1 Receptacle Shoulder Bolt D Plug Side Pin Contact (Long) for Signal DW1P04K4F1 DW1P04K4F2 Pin Contact (Short) for Signal DW1P020 Connector for Signal DW1P002ZH1 Plug JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 12/13

13 MB Technical Documents Technical Document No. (Document Content) Product Drawings Specifications Handling Instructions Crimp Applicator Handling Instructions Hand Crimp Tool Handling Instructions SJ (DW1 Receptacle) SJ (DW1 Plug) SJ (DW1 Connector for Signal Receptacle Side) SJ (DW1 Connector for Signal Plug Side) SJ (Shoulder Bolt) SJ (DW1 Socket Contact for Signal) SJ (DW1 Pin Contact Long for Signal) SJ (DW1 Pin Contact Short for Signal) JACS JAHL T (for semi-automatic crimping machine) *Please contact us regarding automatic crimp tool. T Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc. Product Marketing Division Aobadai Building, , Aobadai, Meguro-ku, Tokyo Phone: FAX: * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 13/13

14 COMPONENTS PRODUCT INFORMATION NEW DW2 Series (UL Recognized Product) MB CONNECTOR MB March 2016 RoHS Compliant Drawing when DW2 is mounted Receptacle (DW2R002ZH1) Plug (DW2P002ZH1) <<Out Line>> The DW2 Series is a rack and panel connector with 2 contacts for high-current (200A). It enables the connection of the 2 contacts for power supply and 20 contacts for signal at once. The DW2 Series is suitable for use in a wide range of applications such as storage battery systems, power supply systems, UPS, and other power supply control equipments. The DW2 Series is a UL recognized product. Features UL Recognized Product: File No.E67741 High-current: compatible with 200A Electrical Shock Prevention: structure that prevents a person's fingers from touching the terminals on receptacle side. Floating Amount:±2.75mm Robust housing integrating complex power supply and signal area. Signal connector can be attached to the main unit using an exclusive jig. Signal area has a 2-point contacting structure contact. Connection of receptacle side power supply can be made at once using the bus bar. General Specifications No. of Contacts: 2 pos. (power supply) 20 pos. (signal) Rated Current: 200A (power supply) 2A (signal) Rated Voltage : 600V (power supply) * Note 1 100V (signal) Contact Resistance: 0.2mΩ max. (initial) power supply 20mΩ max. (initial) signal Durability: 100 times Operating Temperature: -25 Deg. C ~ +115 Deg. C Wire Size: 22AWG, twisted wire with insulation cover outer diameter 1.5mm Dia. (signal) Note 1: Please contact us when considering use in usage environments that exceed 600V. JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 1/15

15 MB Ordering Information Connector Main Unit DW2R002ZH1 Series Connector Type R: Receptacle P: Plug Connection Type Z: Others No. of Contacts 002: 2 pos. (shown in 3 digit) Modification Code Plating of Contact Area H: Ag plating Connector for Signal (Plug Side Housing) DW2P020 Series Connector Type P: Plug No. of Contacts 020: 20 pos. (shown in 3 digit) JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 2/15

16 MB Ordering Information Connector for Signal (Receptacle Side Housing) DW2R0101 Series Modification Code Connector Type R: Receptacle No. of Contacts 010: 10 pos. (shown in 3 digit) Connector for Signal (Contact) DW1S04K4F1 Series Modification Code Connection Type S: Crimp, socket P: Crimp, pin Plating of Contact Area F: Sn plating Applicable Cable Size 4: 22AWG No. of Contacts 04K: 4000 pcs. Reel Part Number K: unit of 1000 pcs. (Note 1) Note 1: An embossed reel contains 4,000 pcs. JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 3/15

17 MB Product Drawing 1. Receptacle (Main Unit) Part Number DW2R002ZH1 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 4/15

18 2. Plug (Main Unit) MB Part Number DW2P002ZH1 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 5/15

19 3. Connector for Signal (Receptacle Side) MB Part Number DW2P020 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 6/15

20 4. Connector A for Signal (Plug Side) MB Part Number DW2R0101 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 7/15

21 5. Connector B for Signal (Plug Side) MB Part Number DW2R0102 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 8/15

22 6. Spacer MB Part Number D SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 9/15

23 7. Socket Contact for Signal (for Plug) MB Part Number DW1S04K4F1 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 10/15

24 MB Pin Contact Long for Signal (for Receptacle) Part Number DW1P04K4F1 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 11/15

25 MB Pin Contact for Signal Short (for Receptacle) Part Number DW1P04K4F2 SJ JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 12/15

26 MB Applicable Board Dimensions (for reference) Receptacle Side Drawing from connector installed side Plug Side JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 13/15

27 MB DW2 Series Receptacle Side Connector for Signal DW2P020 *Contact is Reel Part Number Pin Contact (Long) for Signal DW1P04K4F1 DW1P04K4F2 Pin Contact (Short ) for Signal D Spacer (Floating Area) Receptacle DW2R002ZH1 Spacer (Floating Area) D Plug Side Plug DW2P002ZH1 Connector A for Signal DW2R0101 DW1S04K4F1 Socket Contact for Signal DW2R0102 Connector B for Signal JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 14/15

28 MB Technical Documents Technical Document No. (Document Content) Product Drawings Specifications Handling Instructions Crimp Applicator Handling Instructions Hand Crimp Tool Handling Instructions SJ (DW2 Receptacle) SJ (DW2 Plug) SJ (DW2 Connector for Signal Receptacle Side) SJ (DW2 Connector A for Signal Plug Side) SJ (DW2 Connector B for Signal Plug Side) SJ (Spacer) SJ (DW1 Socket Contact for Signal) SJ (DW1 Pin Contact Long for Signal) SJ (DW1 Pin Contact Short for Signal) JACS JAHL T (for semi-automatic crimping machine) *Please contact us regarding automatic crimp tool. T Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc. Product Marketing Division Aobadai Building, , Aobadai, Meguro-ku, Tokyo Phone: FAX: * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright 2016, Japan Aviation Electronics Industry, Ltd. 15/15

29 COMPONENTS PRODUCT INFORMATION NEW DW3 Series (UL Recognized Product) CONNECTOR MB January 2014 RoHS Compliant Drawing when DW3 is mounted Plug (DW3P002ZH1) Receptacle (DW3R002ZH1) The DW3 Series is a rack and panel connector with 2 contacts for high-current (150A). It enables the connection of the 2 contacts for power supply and the 24 contacts for signal at once. The DW3 Series is suitable for use in a wide range of applications such as storage battery systems, power supply systems, UPS, and other power supply control equipments. The DW3 Series is a UL recognized product. Features UL Recognized Product: File No.E67741 High-current: compatible with 150A Electrical Shock Prevention: structure that prevents a person's fingers from touching the terminal. Floating Amount: ±2.0mm Robust housing integrating complex power supply and signal area. Low-profile, compact, possible to be equipped on a 19 inch 1U rack. Signal connector can be attached to the main unit using an exclusive jig. Signal area has a 2-point contacting structure contact. Connection of receptacle side power supply can be made at once using the bus bar. Signal contacts in 3 types enable adjustment of 3-step first mate last break mating. General Specifications No. of Contacts: 2 pos. (power supply) 24 pos. (signal) Rated Current: 150A (power supply) 2A (signal) Rated Voltage: 600V (power supply) *Note1 100V (signal) Contact Resistance: 0.3mΩ max. (initial) power supply 20mΩmax. (initial) signal Durability: 100 times Operating Temperature: -25 Deg. C to +105 Deg. C Wire Size: 22AWG, twisted wire with insulation cover outer diameter 1.5mm Dia. (signal) Note 1: Please contact us when considering use in usage environments that exceed 600V. JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 1/18

30 MB Ordering Information DW3R002ZH1 Series Connector Type R: Receptacle Modification Code Plating of Contact Area H: Ag plating Connection Type Z: Others No. of Contacts 002: 2 pos. (shown in 3 digit) DW3R012A Series Connector Type R: Receptacle P: Plug Modification Code No. of Contacts 012: 12 pos. (shown in 3 digit) DW3P04K4F1 Series Connection Type S: Crimp, socket P: Crimp, pin Modification Code Plating of contact area F: Sn plating Applicable Cable Size: 4: 22AWG No. of Contacts 04K: 4000 pcs. Reel Part Number K: unit of 1000 pcs. (Note 1) Note 1: An embossed reel contains 4,000 pcs. JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 2/18

31 MB Product Drawing 1. Plug (Main Unit) Part Number DW3P002ZH1 SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 3/18

32 2. Receptacle (Main Unit) MB Part Number DW3R002ZH1 SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 4/18

33 MB Connector A for Signal (Plug Side) Part Number DW3R012A SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 5/18

34 MB Connector B for Signal (Plug Side) Part Number DW3R012B SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 6/18

35 MB Connector A for Signal (Receptacle Side) Part Number DW3P012A SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 7/18

36 MB Connector B for Signal (Receptacle Side) Part Number DW3P012B SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 8/18

37 MB Bus Bar Cover Part Number DW3R002-CV SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 9/18

38 8. Pin Contact for Signal (for Receptacle) MB Part Number DW3P04K4F1 SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 10/18

39 MB Shoulder Bolt Part Number D SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 11/18

40 MB Socket Contact for Signal (for Plug) Part Number DW1S04K4F1 SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 12/18

41 MB Pin Contact Long for Signal (for Receptacle) Part Number DW1P04K4F1 SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 13/18

42 Part Number DW1P04K4F2 MB Pin Contact Short for Signal (for Receptacle) SJ JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 14/18

43 MB Applicable Board Dimensions (for reference) Receptacle Side Plug Side JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 15/18

44 Connection Diagram of Receptacle Side Bus Bar Bus Bar Bus Bar MB Connection between batteries using Bus Bar Bus Bar Cover Bus Bar Bus Bar Outer Dimensions (for reference) L-shaped Bus Bar Connection of the terminal ends using Bus Bar. Note: By applying bus bar cover electrical shock will be prevented. Also, noise countermeasure for signal cable is taken in to consideration. 16±0.2mm 10mm min. t3±0.1 18±0.7mm 32±0.3mm 16±0.2mm コネクタ取付ヒ ッチ ±0.2mm t3±0.1 18±0.7mm Material: pure copper system material Surface Finish: Ag plating L-shaped Bus Bar Outer Dimensions (for reference) Approx. 30~40mm Material: pure copper system material Surface Finish: Ag plating *Above Dimensions are for reference, please contact us for more information on bus bar. JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 16/18

45 MB DW3 Series *Contact is Reel Part Number Receptacle Side Shoulder Bolt D Connector B for Signal DW3P012B Bus Bar Cover DW3R002-CV Pin Contact for Signal DW3P04K4F1 DW3R002ZH1 Receptacle DW3P012A Connector A for Signal DW1P04K4F1 DW1P04K4F2 Pin Contact (Long) for Signal Pin Contact (Short) for Signal Plug Side Connector A for Signal DW3R012A Socket Contact for Signal DW1S04K4F1 Plug DW3P002ZH1 DW3R012B Connector B for Signal JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 17/18

46 MB Technical Documents Technical Document No. (Document Content) Product Drawings Specifications Handling Instructions Crimp Applicator Handling Instructions Hand Crimp Tool Handling Instructions SJ (DW3 Plug) SJ (DW3 Receptacle) SJ (DW3 Connector A for Signal Plug Side) SJ (DW3 Connector B for Signal Plug Side) SJ (DW3 Connector A for Signal Receptacle Side) SJ (DW3 Connector B for Signal Receptacle Side) SJ (Bus Bar Cover) SJ (Shoulder Bolt) SJ (DW3 Pin Contact for Signal Receptacle Side) SJ (DW1 Socket Contact for Signal Plug Side) SJ (DW1 Pin Contact Long for Signal Receptacle Side) SJ (DW1 Pin Contact Short for Signal Receptacle Side) JACS JAHL T (for semi-automatic crimping machine) * Please contact us regarding automatic crimp tool. T Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc Product Marketing Division Aobadai Building, , Aobadai, Meguro-ku, Tokyo Phone: FAX: * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 18/18

47 COMPONENTS PRODUCT INFORMATION NEW DW4 Series (UL Recognized Product) CONNECTOR MB January 2014 RoHS Compliant Plug Red (DW4P001ZF2) Plug Black (DW4P001ZF1) Drawing when DW4 is mounted <<Outline>> The DW4 Series is a 1 pin connector compatible with 100A connection with cable and can be directly attached to the electrical pole of the battery module. The DW4 Series is suitable for use in a wide range of applications such as storage battery systems, power supply systems, UPS, and other power supply control equipments. The DW4 Series is a UL recognized product. Features UL Recognized Product: File No.E67741 High-current: compatible with 100A Electrical Shock Prevention: structure that prevents a person's fingers from touching the terminals on receptacle side. Mis-mating prevention structure Lock structure General Specifications No. of Contacts: 1 pin Rated Current: 100A Rated Voltage: 600V *Note 1 Contact Resistance: 0.3m max. (initial) Mating Cycles: 50 times Termination: Screw fixing (electrical pole side) Ultrasonic welding (electrical wire side) Durability: 50 times Operating Temperature: -40 Deg. C ~ +75 Deg. C Wire Size: 22sq (4AWG equivalent) Note 1: Please contact us when considering use in usage environments that exceed 600V. JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 1/7

48 MB Ordering Information DW4P001ZF1 Series Connector Type P: Plug (with Cable) Modification Code Plating of Contact Area F: Sn Plating Connection Type Z: Others No. of Contacts 001: 1 pos. (shown in 3 digit) DW4R001W Series No. of Contacts 001: 1 pos. (shown in 3 digit) Connection Type W: Ultrasonic wave Last five digits of SJ No. Modification Code JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 2/7

49 MB Product Drawing 1. Plug Black (Main Unit) Part Number DW4P001ZF1 SJ COMPANY LOGO 社標表示 PART NO. 品名表示 2 ± (0.7) (NOTE1 注 1 参照 ) (37.7) (24.7) ±0.2 (11) NOTE4 注 4 参照 ±0.2 (9) ±0.3 (25) 51 1 NOTE1 注 1 参照 (16.6) IDENTIFICATION FEATURE 識別形状 (15) NOTE1 注 1 参照 ±0.3 (2) (7.5) (16.9) (15.9) ± (2.25) ±0.3 (2) (29) ±0.3 (2) (3) ±0.1 ( t2 ) ±0.3 (2) (71) ±0.3 (25.3) ±1.5 (105.9) (THE MATED DIMENSION) ( 嵌合寸法 ) (76) EXPOSURE OF BASE METAL 素地露出 EXPOSURE OF BASE METAL 素地露出 FIG.2 MATED CONDITION(REF.) 図 2 嵌合状態図 ( 参考 ) EXPOSURE OF BASE METAL 素地露出 FIG.1 CONTACT FORM(REF.) 図 1 コンタクト形状 ( 参考 ) EXPOSURE OF BASE METAL 素地露出 NOTE1. THREE 0.7mmHEIGHT BOSSES ARE SET TO NOTED PART. 2. CONTACT PLATING IS AS FOLLOWS: CONTACT AREA:REFLOW TIN OVER NICKEL SCREW AREA :NICKEL 3. THE COPPER APPEARS TO THE HATCHING AREA OF FIGURE THE LOT NUMBER IS PRINTED TO THIS AREA. 注 1. 本注記に示す箇所 (3 ヶ所 ) に高さ 0.7mm のホ スを設ける 2. コンタクトの表面処理は下記のようになる 接触部 :Ni 上リフロー Sn 結線部 :Ni 3. 図 1 中の斜線部は銅素地が露出する 4. 図示の位置にロット番号を表示する LOT NUMBER DISPLAY EXAMPLE ロット番号表示例 J12022 DAY(01~31) 生産日 NOTE4 注 4 参照 MONTH(1~9,OCT:0, NOV:X, DEC:Y) 生産月 (1~9,10 月 :0, 11 月 :X, 12 月 :Y) YEAR(LAST DIGIT ONLY) 生産年 ( 西暦末尾 2 桁 ) PRODUCT CODE 製造コート RATED CURRENT AND RATED VOLTAGE DISPLAY EXAMPLE 定格電流定格電圧表示例 100A / 600V RATED VOLTAGE 定格電圧 RATED CURRENT 定格電流 NOTE4 注 4 参照 JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 3/7

50 2. Plug Red (Main Unit) Part Number DW4P001ZF2 SJ MB COMPANY LOGO 社標表示 PART NO. 品名表示 2 (37.7) (24.7) ± ±0.2 (11) (0.7) (NOTE1 注 1 参照 ) NOTE4 注 4 参照 ±0.2 (9) ±0.3 (25) 51 1 NOTE1 注 1 参照 (16.6) IDENTIFICATION FEATURE 識別形状 (15) NOTE1 注 1 参照 ±0.3 (2) (7.5) (16.9) (15.9) ± (2.25) ±0.3 (2) (29) ±0.3 (2) (3) ±0.1 ( t2 ) ±0.3 (2) (71) ±0.3 (25.3) ±1.5 (105.9) (THE MATED DIMENSION) ( 嵌合寸法 ) (76) EXPOSURE OF BASE METAL 素地露出 EXPOSURE OF BASE METAL 素地露出 FIG.2 MATED CONDITION(REF.) 図 2 嵌合状態図 ( 参考 ) EXPOSURE OF BASE METAL 素地露出 FIG.1 CONTACT FORM(REF.) 図 1 コンタクト形状 ( 参考 ) EXPOSURE OF BASE METAL 素地露出 NOTE1. THREE 0.7mmHEIGHT BOSSES ARE SET TO NOTED PART. 2. CONTACT PLATING IS AS FOLLOWS: CONTACT AREA:REFLOW TIN OVER NICKEL SCREW AREA :NICKEL 3. THE COPPER APPEARS TO THE HATCHING AREA OF FIGURE THE LOT NUMBER IS PRINTED TO THIS AREA. 注 1. 本注記に示す箇所 (3 ヶ所 ) に高さ 0.7mm のホ スを設ける 2. コンタクトの表面処理は下記のようになる 接触部 :Ni 上リフロー Sn 結線部 :Ni 3. 図 1 中の斜線部は銅素地が露出する 4. 図示の位置にロット番号を表示する LOT NUMBER DISPLAY EXAMPLE ロット番号表示例 J12022 DAY(01~31) 生産日 NOTE4 注 4 参照 MONTH(1~9,OCT:0, NOV:X, DEC:Y) 生産月 (1~9,10 月 :0, 11 月 :X, 12 月 :Y) YEAR(LAST DIGIT ONLY) 生産年 ( 西暦末尾 2 桁 ) PRODUCT CODE 製造コート RATED CURRENT AND RATED VOLTAGE DISPLAY EXAMPLE 定格電流定格電圧表示例 100A / 600V RATED VOLTAGE 定格電圧 RATED CURRENT 定格電流 NOTE4 注 4 参照 JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 4/7

51 MB Harness Part Number DW4R001W ZF2 SJ ± EXPOSURE OF BASE METAL 素地露出 EXPOSURE OF BASE METAL 素地露出 FIG.1 CONTACT FORM(REF.) 図 1 コンタクト形状 ( 参考 ) JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 5/7

52 MB DW4 Series Plug (Red) DW4P001ZF2 DW4P001ZF1 Plug (Black) DW4R001W Harness JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 6/7

53 MB Technical Documents Technical Document No. (Document Content) Product Drawings Specifications Handling Instructions SJ (DW4 Plug Black) SJ (DW4 Plug Red) SJ (DW4 Harness) JACS JAHL Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc Product Marketing Division Aobadai Building, , Aobadai, Meguro-ku, Tokyo Phone: FAX: * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright 2014, Japan Aviation Electronics Industry, Ltd. 7/7

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