GMT INC. EZGO Radio Console Present Section I Installation Preparation. Part Number: EZ40X-X Section I Installation Preparation Kit Contents

Transcription

1 Part Number: EZ40X-X Kit Contents Quantity Reqd. Color Applicability/Trim Level Description Radio Console Left Mounting Bracket Right Mounting Bracket Accessory Color Item # 2 3 Vehicle/Trim Color All Hardware Bag Contents Item # Quantity Reqd. 6 Description Stainless Screws Additional Items Required For Installation Item # Quantity Reqd. As needed Description Various connectors as req. General Applicability Conflicts Note:- Note: None Recommended Sequence of Application Recommended Tools Safety Tools Vehicle protection Seat / Floor Covers Installation Tools Electric Drill Phillips Bit Socket Set Wrench set Lint-Free Scratch Resistant Cloth Wire Crimping tool Drill Bit *Mandatory #2 Legend WypAll Disposable Cloth (recommended) As needed Windex or equivalent Accessory Install Speakers Install Radio Install mounting brackets Mount console to roof Wire as necessary 4 5 Special Chemicals Cleaner Item # 2 3 Page of 8 pages : Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CRITICAL PROCESS: Proceed with caution to ensure a quality installation. These points will be audited on a completed vehicle installation. GENERAL PROCESS: This highlights specific processes to ensure a quality installation. These points will be audited during the accessory installation. TOOLS & EQUIPMENT: Calls out the specific tools and equipment recommended for this process. REVISION MARK: This mark highlights a change in installation with respect to previous issue.

2 Section II Installation Procedure A. Installation Precautions. Use Seat & Floor Protectors to avoid damage to surfaces. (Fig. A) 2. Wear protective latex gloves while cleaning factory panels. A NOTE: The use of protective latex gloves during cleaning isfig. mentioned as a precaution to those installers who may be sensitive to the chemicals being used in this process. The use of protective gloves is not mandatory. 3. When cleaning with Windex. A. Always use a clean (lint free, scratch resistant) soft cloth (or wipe), and clean a small area at a time (~3 ft. x 3 ft. max.). (Fig A2) B. Fig. A2 Apply Windex to cloth or wipe. Do not spray cleaning solutions directly to any vehicle surfaces.(fig.a3) C. Clean surface thoroughly and wipe dry immediately with a new clean cloth. Do not allow Fig. A3 cleaner to air dry. (Fig. A4) Fig. A4 B. Inspection of Parts. Inspect all parts. (Fig. D.) 2. Remove Console top cover Page 2 of 8 pages

3 B. Clean Factory Surfaces 3. Thoroughly clean (using method in Step A.3) all applicable surfaces highlighted in Fig. D. C. Install Speakers. Using speaker manufacturer supplied template, carefully cut speaker openings. 2. Install speakers as instructed by manufacturer. D. Install Radio Page 3 of 8 pages

4 4. Using radio manufacturer supplied template, or instructions carefully cutout radio opening above Storage compartment. 2. Install radio as instructed by manufacturer. E. Complete Wiring of Radio Console prior to Cart Installation 5. Complete all required Speaker, Antenna, and Radio wiring, as instructed by each manufacturer. 6. Locate and Cut access holes in Console top cover as needed for antenna and power wiring. 7. Route wires through holes 8. Re-install Console top cover. Page 4 of 8 pages

5 C. Attach Driver and Passenger Side Mounting Brackets. Install Brackets into Radio Console. 2. Using 8 included screws attach brackets to Radio Console. Use care not to overtighten. Page 5 of 8 pages

6 D. Prepare Cart for Radio Console Installation. Position the Radio Console between the Roof and the inside edge of the roof supports. 2. Remove front roof bolts, position over existing bolt hole locations and reinstall bolts 3. Using 2 screws per side attach side brackets to roof. 4. Align the 4 bracket holes with the four holes in the roof and roof supports. 5. Reinstall and tighten previously removed roof mount bolts. Page 6 of 8 pages

7 F. Complete all Wiring 6. Complete all wiring as necessary. Note: Consult cart owners manual, and manufactures instructions of proper power wiring requirements. G. Clean Up 7. Wipe down (using method in Step A. 3.) all molded surfaces to remove fingerprints, etc.. 8. Remove protective covers from vehicle interior. Page 7 of 8 pages

8 GMT INC. EZGO Radio Console 98X-999 Section III Functional Verifications Section III Functional Verifications Check: Look For: Check all Radio Funtions Check for loose bolts Check all electrical connections Radio should function properly. All bolts should be tight. All connections should be tight and secured.