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1 In automated systems, sensors and actuators must interact with one another functionally and safely. The necessary coordination is performed by the programmable Safety Controller. The controller monitors all safety functions, e.g. of E-Stop buttons, two-hand controls, protective doors, AOPDs and similar, in machines and systems in extremely compact form. With an overall width of just 67.5 mm, the device makes 20 safe inputs and safe outputs available to the user. Additional clock- and ground-switching outputs increase the safety of the monitoring circuits. Message outputs are available for diagnostics. The programming for defining the device function can be quickly and easily performed with the MSIsafesoft software. The software's certified function blocks, which can be integrated using drag & drop functionality, facilitate menu-driven and trouble-free configuration of every safety circuit application. Typical areas of application Robot cells Automatic processing centers Packaging machinery Tool manufacturing p. 82 MSI 200 p. 88 MSI-EM p. 9 MSI-FB-PB p. 96
2 Safety Switches SIL in accordance with IEC 6508 and SILCL in accordance with EN/IEC 6206 Performance Level (PL) in accordance with EN ISO 89- e Category in accordance with EN ISO 89 Supply voltage 2 V DC Reaction time <0 ms Ambient temperature, operation C Protection rating IP 20 Dimensions (W x H x D) 67.5 mm x.5 mm x 99 mm Connection system Plug in screw terminals, spring-cage terminals Number of safe inputs 20 (up to SIL / EN/IEC 6206) Safety-related switching outputs (OSSDs) (cat. / EN 89- / EN 95) Interfaces USB, TBUS DIN rail for bus coupler Functions Freely configurable safety base module Monitoring of all safe functions in machines and systems Transfers diagnostic data via MSI-FB fieldbus module (option) Special features 20 safe inputs, safe switching outputs (OSSDs) message outputs, 2 clock switching outputs, 2 ground-switching outputs Free configuration with MSIsafesoft software Extensive device library with certified function blocks Data stick with configuration memory Designs with screw terminals as well as with spring-cage terminals Start-up set for quickly getting up to speed Features Further information Page Ordering information 8 Electrical connection 8 Technical data 85 Dimensional drawings 86 Accessories ordering information 87 Safety Locking Safety Command Safety Relays Programmable Safety Controllers Accessories Glossary Product Finder
3 Ordering information Included in delivery: connecting and operating instructions, terminal set, data memory module, TBUS Safety connection plug. Start-up set can be ordered separately. Functions: Freely configurable safety base module, monitoring of all safety-oriented functions in machines and systems Part no. Article Description Safe inputs / safety-related switching outputs (OSSDs) MSI0 Programmable MSI Safety Controller, screw terminal 20 safe inputs, transistor outputs 5782 MSI02 Programmable MSI Safety Controller, spring-cage terminal 20 safe inputs, transistor outputs Electrical connection, connection example +2V +2V S -S2 -S -S -S5 -H W -W A +2V n.c. 2 Test -A2 Start Restart +2V 2 EDM RES active OSSD 5 OSSD2 6 -A +2V A +2V T0 T0 T T I0 I I2 I I I5 I6 I7 I8 I9 I0 I M0 SOLID-E / SDT SOLID-E / SDRE A2 O0 O O2 O O- O0- -W SH -W2 7 SH A -K A A2 -K2 A2 with SOLID-E Safety Light Curtain and several S200 Safety Switches Please observe the operating instructions of the components! p. 82 MSI 200 p. 88 MSI-EM p. 9 MSI-FB-PB p. 96
4 Safety Switches General system data SIL in accordance with IEC 6508 and SILCL in accordance with EN/IEC 6206 Performance Level (PL) in accordance with EN ISO 89- e Service life (T M ) in accordance with EN ISO years Probability of a failure to danger per hour (PFH d ).7 x 0-8 Category in accordance with EN ISO 89 Mean time to dangerous failure (MTTF d ) in accordance with EN ISO years Supply voltage 2 V DC Current consumption Approx. 200 ma without external load Maximum reaction time <0 ms Restart recovery time <5 ms Readiness delay s Protection rating Housing IP 20 Connection terminals IP 20 Ambient temperature, operation C Ambient temperature, storage C Dimensions (W x H x D) 67.5 mm x.5 mm x 99 mm Conductor cross-section Screw connection mm² Spring-cage connection mm² Housing material Unreinforced polyamide PA Mounting On 5 mm DIN rail Connection system Plug in screw terminals, spring-cage terminals Interfaces USB, TBUS DIN rail for bus coupler Input data logic Nominal input voltage U N 2 V DC, -5% to +0% Typ. current consumption at U N 200 ma Inputs Number of safe inputs 20 (up to SIL / EN/IEC 6206) Nominal voltage U N 2 V DC (to ground A2) Typ. current consumption at U N ma Safety Locking Safety Command Safety Relays Programmable Safety Controllers Accessories Glossary Product Finder
5 Technical data Outputs Safety-related switching outputs (OSSDs) (cat. / EN 89- / EN 95) Ground-switching outputs 2 Nominal voltage 2 V DC, -5% to +0% Limiting continuous current for devices at A and A2 terminals (wired-through current paths 6A A/A and A2/A2) Limiting continuous current via TBUS (when supplying external modules via TBUS) A Clock outputs 2, limiting continuous current 00 ma at 2 V DC Signal outputs, limiting continuous current 00 ma at 2 V DC Please note the additional information in the connecting and operating instructions and at Leuze website. Dimensional drawings. A A A A 2 2 2V V O 0 0 O 0 0 T T T T 0 M M M2 M CFG STICK CONFIRM 06. 2V PWR EXT ERR CFG I0 I I2 I O0 O O2 O 5 I I I6 I I I I I 2 I I I I5 I7 I6 I8 I programmable Safety Controller Dimensions in mm p. 82 MSI 200 p. 88 MSI-EM p. 9 MSI-FB-PB p. 96
6 Safety Switches Part no. Article Description AC-MSI-CFG 0x plug-in data memory modules 5782 AC-MSI-TCS 0x MSI TBUS safety connection plugs AC-MSI-USB MSI USB cable MSI-PC, 2 m 5782 AC-MSI-TC 0x MSI TBUS standard connection plugs (for fieldbus gateways) Safety Locking Safety Command MSI-SWC MSI start-up set (includes: CD with MSIsafesoft, USB cable, Quick Start Guide) MSI-FB MSI-FB-PB0 PROFIBUS module, screw terminal Start-up set for, MSI 200 The start-up set offers everything for fast realization of the application. It includes: MSIsafesoft configuration software USB cable for connecting the Safety Controller to a PC (not included in delivery) Quick Start Guide for a quick introduction to the topic: First Steps. Safety Relays Programmable Safety Controllers MSIsafesoft configuration software for simple device configuration The MSIsafesoft configuration software helps the user avoid systematic errors. The software supports the user with certified function modules, automatic logic testing, practical wiring inspection and extensive simulation. With the software, users easily configure the functions of MSI modules through drag & drop functionality.. Select and configure safety functions. 2. Connect inputs and outputs of the module to the safety functions.. Test the safety functions and save finished. The integrated simulation mode and automatic logic testing provide safety even during creation. Configured with the click of a mouse, the device simultaneously reduces wiring and minimizes sources of error. Thanks to the simple configuration, new protective devices can be integrated quickly and safely at any time. Accessories Glossary Product Finder
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In automated systems, sensors and actuators must interact with one another functionally and safely. The necessary coordination is performed by the programmable Safety Controller. Unlike the MSI 100 controller,
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