VersaFlow TWC 9000/TWC 010 Coriolis Mass Flow Converter Technical Datasheet. Specification. The high-performance solution. Industries.
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1 VersaFlow TWC 9000/TWC 010 Coriolis Mass Flow Converter Technical Datasheet 34-VF September 2009 Specification The high-performance solution The TWC 9000 is a universal coriolis meter converter suitable for a wide range of applications and installations. A common platform allows easy selection for the output options required, and is suitable for mounting in various housing configurations. The TWC 9000 is also suitable for all current and future mass flow sensors. The split architecture solution for the mass flow family ensures maximum security and redundant back up of calibration parameters, should a failure occur. There is no need for reprogramming after a failed unit is replaced. The TWC 010 implements all sensor drive and signal evaluation functions into an integrated front-end electronics module permanently fixed to the sensor. This cost effective solution eliminates unwanted and expensive I/O and display functions associated with traditional signal converters and transmitters, and is designed for use in OEM systems or packages where a PLC or DCS is already used for other functions. The TWC 010 Modbus communications is a simple 4-wire (1 pair data and 1 pair power) interface which is all that is required to connect the VersaFlow Coriolis meter to the PLC or DCS, utilizing its embedded Modbus RTU over RS485 connection. This allows programming, commissioning and measurement over a single data connection. Highlights Advanced diagnostic functions Excellent long-term stability Easy to install and configure Highest process safety Industry standard outputs including NAMUR Common hardware for all housings Figure 1 VersaFlow TWC 9000 Converter Figure 2 VersaFlow TWC 010 Converter Chemicals Food & Beverage Machinery Minerals & Mining Oil & as Industries Applications Liquids and gases Slurries and viscous products Concentration measurement Referred volume measurements Density measurement Pharmaceuticals Power Plants Pulp & Paper Water & Wastewater Honeywell Field Solutions 512 Virginia Drive Fort Washington, PA 19034
2 Page 2 Mass flowmeter product family All meters consist of a sensor and a converter, which may be mounted integral to the sensor, or remotely, either with a field mount kit, a wall mount housing or a 19" rack mount module. A sensor mount converter (TWC 010) with a Modbus output only is also possible for OEM manufacturers or where the user does not require a converter with analogue outputs. Converter: Common hardware for all converters makes spares holding simpler 1. TWC 9000 C: Compact or integrally mounted on sensor 2. TWC 9000 F: Field mount up to 300 m / 1000 ft from sensor 3. TWC 9000 W: Wall mount for non-hazardous areas 4. TWC 9000 R: 19" Rack mount module for control room installation 5. TWC 010: Sensor electronics with Modbus output Sensor: Sensors for any applications 1. VersaFlow Coriolis 100 The general purpose solution for the process industry 2. VersaFlow Coriolis 1000:The optimum solution for chemical, food & beverage and pharmaceutical industry 3. VersaFlow Coriolis 200 (pending): Large diameter meter suitable for custody transfer measurement
3 Page 3 Model C (compact) (Integral Mounted) F (field), W (wall), R (19" rack) (Remote Mounted) TWC 9000 C, TWC010 TWC 9000 F, TWC 9000 W, TWC 9000 R Display (TWC 9000) With local display (2 meas. pages: 1 status page, 1 graphical page) User interface via 4 optical keys Languages English, French, erman, Spanish Other languages (pending) Combinations VersaFlow Coriolis 100 VersaFlow Coriolis 1000 VersaFlow Coriolis 200 DN15 50 / ½ 3" DN06 80 / ¼ 3" DN / 4" 10 Communication TWC 9000 TWC010 Current, pulse & status output, frequency output, limit switch Not Available HART communication, control input, 3 counters Not Available Ex-i Option Not Available Foundation Fieldbus Option Not Available Profibus PA Option Not Available Profibus DP Option Not Available RS 485 MODBUS Option Not Available Modbus RTU over RS485 Not Available Verification Integrated verification, diagnostics: - instrument / process / measurement - advanced diagnostics Optional Power supply VAC (-15/+10%), 50/60 Hz VDC / 9 31 VDC Option 24 V AC/DC Option Power consumption 22 VA / 12 W Approval Non Ex Ex ib (ATEX or NEPSI) Option 1 FM - Class I DIV 1 / 2 Option 1 CSA - P / Class I DIV 1 / 2 Option 1 SAA - Aus Ex zone 1 / 2 (pending) Option 1 TIIS - zone 1 / 2 (pending) Option 1 1 Only for C and F versions
4 Page 4 Protection category (according to IEC 529 / EN ) C (compact) IP 66 / 67 (eq. to NEMA 4X) F (remote) IP 66 / 67 (eq. to NEMA 4X) W (wall) IP 65 (eq. to NEMA 4X) R (rack) IP 20 (eq. to NEMA 1) Temperature Process temperature Ambient temperature Storage temperature See flow sensor C / F C / F Signal cable (for F,W,R version) 4 core shielded cable Max. 300 m / 1000 ft Cable connection M20 x 1.5 ½" NPT Option PF ½ (TWC 9000) Option Measurement functions Mass flow rate Density Volume flow rate Totalizer Temperature Concentration Velocity g, kg, t, lb per second, minute, hour, day g, kg, t, lb per cm³, litre, m³, ft³, US gallon, specific gravity (S), referred density Litre, m³, ft³, US gallon per second, minute, hour, day, or barrel Mass, volume C, F, Brix, Baume, Plato, NaOH, 0% Mass, 0%Volume API (2540 Table 5B) + free unit conversion m/s, ft/s Low flow cut-off User Programmable 0 20% of nominal flow rate for each sensor size Time Constant for Flow measurement User Programmable for all outputs seconds System control (TWC 9000) User assignable output User assignable input Status message, limit switch Zero calibration, Totaliser reset, sensor standby, hold outputs, range change
5 Page 5 Dimensions and Weights 1 Compact version (TWC 9000 C) 2 Field housing (TWC 9000 F) - remote version 3 Wall-mounted housing (TWC 9000 W) - remote version 4 19" rack ( TWC 9000 R) - remote version Version Dimensions mm (inches) a b c d e f g h TWC 9000 C (7.95) (4.75) (6.10) (10.20) (5.40) TWC 9000 F (7.95) (4.75) (6.10) (5.50) (11.60) (10.90) TWC 9000 W (7.80 (5.40) (11.80) TWC 9000 R (5.59 (5.08) (7.68) Weight g (lbs) 4.2 (9.30) 5.7 (12.60) 2.4 (5.30) 1.2 (2.65) Refer to Coriolis Sensor Specification for TWC 010 dimensions.
6 Page 6 I/O Specifications (TWC 9000) Overall functionality Function Continuous measurement of mass flow, density, temperature, volume flow, velocity, concentration Bidirectional flow measurement and totalisation Flow direction identified via status or current output Current output Function Connection Basic / Modular IO: Active Ex-i: Active Basic / Modular IO: Passive Ex-i: Passive All operating data configurable; galvanically isolated; HART communication Q = 0%: 0 15 ma Q = 100%: ma Error identification: 0 22 ma I 22 ma / R L 1 kohm I 22 ma / R L 470 Ohm U 0 = 21 V / I 0 = 90 ma P 0 = 0.5 W C 0 = 90 nf / L 0 = 2 mh I 22 ma / U 32 VDC I 22 ma U i = 30 V / I i = 100 ma P i = 1 W C i = 10 nf / L i ~ 0 mh Pulse output and Status output Function Settings Connection Basic / Modular IO: Passive Passive Active Namur (acc.to EN ) Configurable as pulse output, identification for automatic range change, indicator of flow direction, overflow, errors, trip point or empty pipe indication Q = 100%: pulses per second or pulses per unit volume Pulse width: ms or auto or sym. Status: On or Off f 10 khz: I 20 ma f 10 Hz: I 100 ma U 32 VDC / I 100 ma U i = 30 V / I i = 100 ma P i = 1 W C i =10 nf / L i ~ 0 mh U nom 24 VDC / I < 1 ma U 0 = 1.5 V at 10 ma Passive
7 Page 7 Control input Function Settings Connection Basic / Modular IO: Active Basic / Modular IO: Passive Namur (acc. to EN ) Freeze output (e.g. during cleaning), forced return to zero, counter and error reset, ext. range selection. Freeze outputs, output zero, reset counter, reset error I nom 16 ma / U nom 24 VDC U 32 VDC U on > 19 VDC / U off < 2.5 V DC Active I/O-module combination possibilities Communication Basic I/O Ex-i I/O Modular I/O Current output Active / passive HART Pulse and status output Active Passive Namur (acc. to EN ) Foundation Fieldbus Foundation Fieldbus (pending) Profibus Profibus PA Profibus DP Protection Ex-d / e standard optional on request Note: Ex-i I/O: up to 1 additional in-/output module possible (see I/O-module combinations) Modular I/O: up to 2 additional in-/output module possible (see I/O-module combinations)
8 Page 8 I/O modules I/O 1st module 2nd module 1 Basic 0 no module possible 0 no module possible 2 Ex-i (Ia + Pp) 1 Ex-i (Ia + Pp/Cp) 3 Ex-i (Ip + Pp) 2 Ex-i (Ip + Pp/Cp) 4 Modular (Ia + Pa) 8 no module 8 no module 6 Modular (Ia + Pp) A Ia A Ia Ia = current output - active 7 Modular (Ia + Pn) B Ip B Ip Ip = current output - passive 8 Modular (Ip + Pa) C Pa/Sa C Pa/Sa Pa/Sa = pulse/status output - active, high current B Modular (Ip + Pp) E Pp/Sp E Pp/Sp Pp/Sp = pulse/status output - passive, high current C Modular (Ip + Pn) F Pn/Sn F Pn/Sn Pn/Sn = pulse/status output - passive, Namur D Profibus PA Ca Ca Ca = control input - active, high current E Foundation Fieldbus H Cn H Cn Cn = control input - active, Namur F Profibus DP Cp Cp Cp = control input - passive, high current RS485 Modbus H RS485 Modbus with interactive termination The TWC 9000 with standard basic I/O covers almost all applications, having 4 I/Os: active/passive current output (+HART) passive pulse/status output passive status output passive status output / control input The I/O-module combination is thus (see above). The TWC 9000 with modular I/O can be tailor-made to any application: Suppose you require a converter with passive pulse output and 3 passive current outputs. The I/O-module combination then becomes B-B-B. Suppose you require a converter with 2 active pulse/status outputs. The I/Omodule combination then becomes either 4-C-8 or 8-C-8 (depending on whether active or passive current output is required). The latter 8 indicates that 1 additional module can be added in the future. Suppose you require a converter with Profibus PA communication, 1 active current output and 1 passive control input. The I/Omodule combination then becomes D-A-. For I/O-module combinations, not described in the overview on the right, please consult HONEYWELL.
9 Page 9 Example for combination of I/O s Basic I/O Ex I/O Ex I/O Ex I/O Ex I/O D 0 0 E Modular I/O Modular I/O Modular I/O Modular I/O Comm 1st 2nd Comm 1st 2nd Comm 1st 2nd Comm 1st 2nd A 8 A 8 A 8 B 8 A A A B C C E F C H 8 E 8 F 8 C 8 C E F C H 8 8 H 8 8 H Modular I/O Modular I/O Modular I/O Modular I/O Comm 1 st 2 nd Comm 1 st 2 nd Comm 1 st 2 nd Comm 1 st 2 nd D 8 8 E H 8 8 A 8 A 8 A 8 A 8 A A A A C C C C C 8 C 8 C 8 C 8 C C C C Modular I/O Modular I/O Modular I/O Comm 1st 2nd Comm 1st 2nd Comm 1st 2nd B 8 8 C 8 8 F 8 0 B 8 B 8 A 0 B B B 0 E E F C 0 H E 0 8 F 8 F 0 E F 0 H H 0 8 H 8 0 H
10 Page 10 Technical data TWC 010 Communication protocol Baud rate Power supply Cable required Maximum cable length Connection topography Functionality Modbus RTU over RS baud 12 V DC ± 5% and 200 ma max. current 2 x twisted pair with overall screen (1 pair power and 1 pair signal) 300 m / 1000 ft Point-to-point or multidrop Full ability to program meter measurement configuration. All measurement variables available as readable address registers Ex ib IIC T6 ATEX FM/CSA Class I Div 1; class I Div 2 NEPSI Ex ib IIC T1..T6
11 Page 11
12 Page 12 Ordering Information Contact your nearest Honeywell sales office, or In the U.S.: Honeywell Process Solutions Honeywell International Inc 2500 West Union Hills Drive Phoenix, AZ In Europe and Africa: Honeywell S. A. Avenue du Bourget Brussels, Belgium In Asia: Honeywell Asia Pacific Inc. Honeywell Building, 17 Changi Business Park Central 1 Singapore Republic of Singapore In Canada: The Honeywell Centre 155 ordon Baker Rd. North York, Ontario M2H 3N In Eastern Europe: Honeywell Praha, s.r.o. Budejovicka Prague 4, Czech Republic In the Pacific: Honeywell Pty Ltd. 5 Thomas Holt Drive North Ryde NSW Australia 2113 (61 2) In Latin America: Honeywell Inc. 480 Sawgrass Corporate Parkway, Suite 200 Sunrise, FL (954) In the Middle East: Honeywell Middle East Ltd. halifa Street, Sheikh Faisal Building Abu Dhabi, U. A. E. In Japan: Honeywell Shibaura 1-chrome Minato-ku, Tokyo, Japan Or, visit Honeywell on the World Wide Web at: Specifications are subject to change without notice.
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