INJECTION EXPLORER STARDEX 0501

Transcription

1 INJECTION EXPLORER STARDEX 0501

2 1. Security information Read the instructions carefully before using Stardex 0501 (the device). The device must be connected only to AC 220V with cable from the delivery kit. Getting of electrical charges on the equipment is strictly prohibited! Getting liquids inside the device is strictly prohibited! Device body is constructed to protect its components from mechanical impact while operating. Avoid body and front panel damage, do not drop the device and do not put heavy objects on the top of it. In case of defect (smoke, sparks, specific smell) immediately unplug it and send to the service center. All cables from the delivery kit must be supplied with standard plugs and do not have mechanical damage. The device does not contain self repairable parts inside. It is strictly prohibited to open the device. Keep and use the device in the areas inaccessible to children and pets. The device is designed to work with Common Rail system. The user must understand structure and working principle of injection systems. Incorrect use of the device may cause the damage of the device or user s injury. 2. Technical requirements and operation directions Dimensions 230 mm х 290 mm х 60mm AC power supply 220V 50Hz Power consumption Operating temperature Relative humidity 50 W from С to С no more than 90% at 25 0 С

3 3. General Description STARDEX 0501 is a highly professional universal device for the relative exploration of the injection characteristics in Common Rail diesel systems and UIS. The device allows making high precise measurements and registers the delay time of injection (the difference in time between the moment of getting the electric pulse to the injector and the beginning of injection) with output parameters on the colored touch screen display in digital and graphical form. The results of measurements are saved in the device memory that allows making a comparative analysis of the characteristics of all injectors mounted on the engine, and making the necessary adjustments. 4. Switching on/off the device, connectors Power supply connector Injection sensor connector Universal cable connector 1) Connect universal cable to the appropriate connector and connect it to the signal wires of the injector using the appropriate cap. 2) Install the injection sensor into the appropriate adapter and install it into the fuel line as shown at the connection pattern (item 6) and connect injection sensor into the appropriate connector of the device. 3) Connect power supply unit connector to the appropriate connector of the device and plug it in AC 220 V 50 Hz outlet. 4) To switch off the device unplug the power supply unit from the AC outlet. 5) All connections to the device must be done when the power of the device is off.

4 5. Interface description and control buttons Main window Average delay time Minimal delay time Maximal delay time Accomplished injection counter Missed injection counter RPM Injection diagram Interactive button Menu Interactive button Reset Interactive buttons of injectors selection Navigation buttons Delay time on the graph Menu button Reset button Interactive button All RPM - the number of injections per minute, equal to the revolutions of the CamBox shaft, if UIS is tested. Average delay time average parameter of injection delay time. Minimal delay time minimal registered injection delay time. Maximal delay time maximal registered injection delay time. Accomplished injection counter the number of signals to the injector after which the injection from the nozzle was registered by the injection sensor. Missed injection counter the number of signals to the injector after which the injection from the nozzle was not registered.

5 Injection diagram graphic representation of the injection process registered by injection sensor. The graph is updated when you click on the Reset button or touch the graph image area on the screen. Delay time on the graph delay time of injection for a particular graph displayed on the screen. Reset button resets all the parameters to the origin and the previous results are not saved. Menu button switches on the device menu. Also the Menu button takes you back to the main window of the device from the menu or exit from the submenu to the menu with saving all the made changes. Navigation buttons are used for navigation in the menu and also to move between different results of injectors testing or to display a comparative exploration of all tested injectors on the screen. Interactive buttons of injector selection numbered interactive buttons according to the order of testing the injectors. They are also used to switch between the results of injectors testing. Exploration results of each injector are saved in the memory until the device is unplugged. Interactive button All opens the statistics window for all tested injectors. Interactive buttons Menu and Reset mean the same as Menu and Reset buttons on the front panel.

6 Menu window Pulses count button Number of measurements Sensitivity settings button Markers of keyboard control Navigation buttons Enter button Pulses count button pulses counter changes the number of measurements values (500, 1000, 2000) Number of measurements the number of accomplished injections after which delay time counting will be finished. Markers of keyboard control are used for backlight of the selected menu item. Navigation buttons are used for selection of menu items. exits to the main window with saving all the made changes. Enter button is used for activation of the selected menu item. Sensitivity settings button opens the window of sensitivity settings.

7 Sensitivity settings window Sensitivity threshold Increase sensitivity threshold button Sensitivity settings gragh Decrease sensitivity threshold button Navigation buttons Sensitivity threshold with the increase of sensitivity threshold the sensor receptivity to the small fuel supply decreases and vice versa. It is recommended to change the sensitivity threshold only in case of delay time measurements of very small or very large fuel delivery modes. Sensitivity settings graph the curve on the graph schematically shows the level of injection sensor signal and the horizontal line shows the threshold of sensitivity. Injection is fixed at the point where the injection sensor signal crosses the threshold of sensitivity. It is recommended to set the sensitivity threshold in such a way that it will cross the curve of injection sensor level as low as possible (watch example). The curve of sensor signal injection level corresponds to the curve of the last injection measured in the main window. Decrease sensitivity threshold button decreases the sensitivity threshold of injection sensor. Increase sensitivity threshold button increases the sensitivity threshold of injection sensor.

8 Navigation buttons change the sensitivity threshold (more\less). saves all changes made in the sensitivity settings window and exits to the menu window. Statistics window for all tested injectors Type selection buttons of the injection delay Values diagrams of injection delay for each injector Numeral values of injection delay Navigation buttons Numeral values of injection delay numeral displaying of injection delay for a particular injector. Type selection buttons of the injection delay AVG, MIN, MAX buttons change the type of the displayed parameters in the area of numeral values of injection delay (average, minimal and maximal). Values diagrams of injection delay for each injector graphic display of all delay time values for all tested injectors. Navigation buttons changes the type of displaying values of injection delay AVG, MIN, MAX (average, minimal and maximal). exits to the main menu.

9 6. Installation on the test bench and the beginning of work. Install the injection sensor into the injector fuel line as shown at the connection pattern. Connect injection sensor into the appropriate connector of the device. Connect the universal cable of the device to signal wires of the injector using universal adapter or probe so that the signal from the pulse simulator to the injectors comes both on the injector and on the device as shown at the connection pattern. Switch on the device. Start the injector testing on the test bench. Wait about a minute to fill the fuel line. To start the injection delay measurement, choose the number of injector and press the button Reset. When the accomplished injection counter reaches the number of measurements indicated in the menu window, the counting of all parameters will be stopped and the results will be saved (it is possible to re-view the results of injectors testing by clicking the button with the number of required injector in the main window or open the statistics window for all the tested injectors). To get the correct results of injection delay time exploration for injectors kit, it is necessary to test all injectors in one and the same mode (RPM, fuel pressure, pulse length and frequency). Common Rail Injector and UIS connection pattern.

10 7. Delivery kit Stardex 0501 Power unit Universal cable Universal cable adaptor # 1 Universal cable adaptor # 2 Universal cable adaptor # 3 Probes for getting the signal from injector cables Injection sensor Quick connector for injector d 7 mm Quick connector for injector d 9 mm Rubber feet for the device Technical description 2 pc. 4 pc.

11 8. Warranty and technical support. The equipment has 1 year warranty. The manufacturer is not responsible for the damage due to violation of the operation terms, misuse including unskillful or mistaken personnel actions and if there are traces of mechanical impact. Post-warranty service of device is performed at cost components and the work. The manufacturer reserves the right to design modifications, equipment and the warranty period without advance notice. 9. Shipping details. The product is packed into bubble wrap and carton box. Weight 3.5 kg. Length 40 mm. Width 30 mm. Height 12 mm. MANUFACTURED BY: OY STARDEX LTD PULTTITIE HELSINKI FINLAND +358 (0)