IndraDrive Mi - Cabinet free Drive Technology

Transcription

1 IndraDrive Mi - Cabinet free Drive Technology for highest Flexibility and Efficiency 1

2 Basic System Structure Drive connection box central KCU for up to 20 drives multiple KCU s at one power supply possible Hybrid cable One-cable-solution for communication & power length up to 200 m Power supply central by converter HCS or power supply ppy HMV, regenerating possible KMS / KSM near motor drive KMS and motor integrated drive KSM user defined combinable 2

3 Motor Integrated Drive KSM Safe Torque Off (STO) safety-option Hybrid cable connection control communication DC-bus power Diagnostic LED Absolute encoder optional singleturn, multiturn, optical, capacitive Digital I/O on board Multi-Ethernet extraction Option (Integrated Fieldbus I/O Connectivity i.e. Sensors & Pneumatic Manifolds ) Motion Logic IEC firmware option shaft optional: smooth shaft, shaft with keyway Holding brake option 4 sizes frame size 41, 61, 71, 76 M max = 9,4 35 Nm, M cont = 2,2 10,5 Nm degree of protection IP65, easy to clean 3

4 Near Motor Drive KMS Safe Torque Off (STO) safety option Hybrid cable connection control communication DC-bus power Encoder conection option Digital I/O on board Multi-Ethernet extraction Option (Integrated Fieldbus I/O Connectivity i.e. Sensors & Pneumatic Manifolds ) Motion Logic IEC firmware option Motor connection brake temperature sensor 1 size I max = 18 A, I cont = 6 A degree of protection IP65, easy to clean 4

5 Drive Connection Box KCU 1 size P cont = 18,8 kw P max = 53 kw DC fuses 30 A fuses for hybrid cable Control voltage input DC-bus input Multi-Ethernet input LED diagnosis for safety technology Safety technology inputs E-Stop inputs LED s diagnosis Hybrid cable output control communication DC-bus control voltage 5

6 Hybrid Cable and End Connector shielding DC-power P cont = 18,8 kw P max = 53 kw internal signals modul bus, E-stop communication CAT5e control voltage 6

7 Accessories Ready made cable for Safe Torque Off Plug for safety zone subscriber Multi-Ethernet cable ready made with several plugs Motor cable for connection of smaller MSK motors 7

8 Content Introduction Principle, saving potentials, system characteristics, range of use Components System structure, motor integrated drive, near motor drive, drive connection box, electronic control system, hybrid cable, accessories Possibilities with IndraDrive Mi Power supply options, creation of Mi lines, communication link, Motion Logic, decentralized peripherals, safety technology Advantages & Customer Benefits 8

9 Power Supply of the Mi Line Feeding supply simple supply if no regeneration necessary Feeding and regenerating supply regeneration, best mains quality, regulated DCvoltage Converter cost efficient solution if existing axis already there KCU or or to the Mi line M Energy exchange via DC-bus, use of central energy storages (capacitors, kinetic buffering) or braking units already possible 9

10 Flexible Extension of a Drive Line Simple extension of Mi lines by adding of further KCU s insertion or adding of further drives in an existing Mi-line up to 20 drives extension of Mi-lines by adding of further KCU s up to 20 drives up to 20 drives 10

11 Communication Link Support of all relevant Ethernet-based protocols by using a single Multi-Ethernet hardware conventional communication via Gateway: 11

12 Integrated Motion Logic MLD Single axis Motion Logic MLD-S for axis related tasks optional per axis possible use of many predefined technology functions relief of the control 12

13 Integrated Motion Logic MLD Multi axis Motion Logic MLD-M for multi axis motion up to 10 axes (1 master + 9 slaves) complex motion tasks drive based no control above the drives necessary Option MLD-M in the first axis with sercos master (e. g. already existing converter with advanced control unit) 13

14 Integration of decentralized peripheral Devices Possibilities for integration of further components: via digital I/O s via Multi-Ethernet 4 digital configurable in-/outputs (2 of it can be used as quick inputs for probes) Standard in each drive! Option in each drive! I/O I/O I/O I/O 14

15 Safety Technology - Safe Torque Off Drive integrated safety technology for Safe Torque Off (STO) Cat 4, PL e according to EN ISO & SIL 3 according EN Creation of several safety zones Separate activation of certain zones - independent of other zones Number of zones and drives free configurable Central activation at KCU for first zone possible safety zone 1 safety zone 2 safety zone n 15

16 Safety Technology - Safe Torque Off Simple creation of an independent safety zone by zone-starter and free configurable number of subscribers safety zone ready made cable for safety starter zonestarter zonesubscriber zonesubscriber plug for zone subscriber 16

17 Certificate The function Safe Torque Off (STO) is certified according to: 17

18 Safety Technology - Safe Motion Wide range of safety functions for safe motion SS1, SS1-ES, STO Cat 4, PL e, SIL 3 SS2, SOS, SLS, SMS, SMD, SLI, SDI Cat 3, PL d, SIL 2 Activation of the functions via CIP Safety on sercos safe control e.g. Safe Logic 18

19 Content Introduction Principle, saving potentials, system characteristics, range of use Components System structure, motor integrated drive, near motor drive, drive connection box, electronic control system, hybrid cable, accessories Possibilities with IndraDrive Mi Power supply options, creation of Mi lines, communication link, Motion Logic, decentralized peripherals, safety technology Advantages & Customer Benefits 19

20 Advantages & Customer Benefits Up to 20 axes on one Mi line for up to 200m stretch Easily expandable Hybrid cable - one-cable-solution for power and communication Reduced installation effort, reduced variety Energy via converter, feeding or regenerating supply unit Energy saving operation: energy exchange via DC-bus, use of central DC-bus components, regenerating Multi-Ethernet - many connection possibilities and interfacing with different automation platforms Implementation in all relevant Ethernetbased communications and controls 20

21 Advantages & Customer Benefits Local extraction of command interface Reduce complexity and wiring effort Motion Logic with a wide range of ready made technology functions and free programmability (IEC 61131) Relief of the control or creation of independent machine modules without master control possible Safety technology: Safe Torque Off with creation of independent safety zones Saves hardware, reduced wiring, increased reliability Safety technology: Safe Motion with a wide range of functions for safe movements Reduced effort for engineering and flexible for all drive tasks 21

22 Milestone in Cabinet free Drives - Rexroth as Pioneer & Technology Leader st Generation 2 nd Generation First in the market with motor integrated drive one-cable-solution for power & communication, integrated Motion Logic, wide range of functions First in the market with near motor drive integration of smaller servo- or 3 rd party motors First in the market with Multi- Ethernet- communication, Safety with zoning extended communication by Multi-Ethernet, extraction of communication, Safe Torque Off with creation of safety zones First in the market with Safe Motion Safe Motion with a wide range of functions for safe motion 22

23 Thank you! 23