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1 I P MAC AD D RE S S Getting Started This is a brief document designed to quickly get you started setting up your valve manifold with an integrated Numatics G2-2 Series EtherNet/IP communication node. 1) Initial Unpacking and Inspection 1) Examine exterior of package for signs of damage. Report any damage to shipping carrier. 2) Remove wrapped manifold assembly from box. a) Remove manifold assembly from anti-static packaging b) Retain documentation for installation and configuration 3) Examine manifold assembly for any shipping damage such as: a) Bent pins or connectors b) Report any damage to shipping carrier immediately 4) Examine manifold assembly for proper ordered configuration. (Valves, I/O, Protocol, etc.) 2) G2-2 Introduction Below is an example of a 2012 series valve manifold. This fieldbus manifold series is capable of addressing a total of 224 I/O. The manifold can be viewed as having two sections to it, the Valve Side and the I/O Side. The Valve Side supports a maximum of 32 solenoid coils and the I/O Side supports a maximum of 6 modules totaling 192 Outputs, 96 Inputs, or various combinations. The communication module has two connectors: a communication connector and a 4-pin power connector. Pin-outs for these, along with I/O connectors, are labeled on the side of the respective modules. I/O Connectors I/O Point LED Indicator(s) I/O Side (Maximum of 6 Modules) Module/ Network LED's Valve Side (Maximum of 32 Solenoids) Chassis Ground Connection Valve End Plates Valve EtherNet Dual 25 Pin Sub-D w/aux Power Output Module Analog Module 19 Pin Round Connector Module 8 Connector I/O Module Terminal Strip Module Communications Module (Node) Manual Configuration Module (MCM) Valve Side Sub-D Output Module Manual Override Solenoid LED Indicator Page 1

2 3) EtherNet/IP Communication Module Part Numbers TM EtherNet/IP Communication Replacement Part Numbers Connector Type Description Part Number Complete Module M12 D Coded Communication Board with Cover Valve Driver Board Complete Module IP67 RJ45 Communication Board with Cover Valve Driver Board Page 2

3 4) MCM - Manual Configuration Module (Optional) Rotary Switch (SW4) Rotary Switch (SW3) DIP Switch (SW2) DIP Switch (SW1) The MCM is the module that allows the user to manually set the IP address, fault conditions, and other user definable options, without the need for software configuration. If software configuration is preferred, this module is not necessary. The MCM consists of two DIP switch sets (SW1 and SW2) and two rotary switches (SW3 and SW4). MCM Module Part Numbers All DIP switches shown in the "OFF" position Description Part Number Complete Module Replacement Board Page 3

4 DIP Switch Settings (SW1 and SW2) IP Address: The SW1 and SW2 DIP switches provide a manual way to configure the node s IP address. The values of the first and second octets are factory set to , respectively. The switches set the binary value of the last two octets in the IP address. SW1 sets the fourth octet, while SW2 sets the third octet. When all DIP switches are set to OFF, manual configuration is disabled and other means of setting the IP address must be used. DIP switch configuration settings require power to be cycled before any changes will take effect. IP address: XXX.XXX ( SW2.SW1) Subnet Mask Gateway address: (no gateway set) XXX = DIP switch setting per the table below Octet Value (Decimal) 2 7 =128 SW =64 SW =32 SW =16 SW =8 SW =4 SW =2 SW =1 SW-1 OFF OFF OFF OFF OFF OFF OFF OFF 0* OFF OFF OFF OFF OFF OFF OFF 1 OFF OFF OFF OFF OFF OFF OFF 2 OFF OFF OFF OFF OFF OFF 3 OFF OFF OFF OFF OFF OFF OFF 4 OFF OFF OFF OFF 120 OFF 253 OFF * All switches shown in the "OFF" position. Address Example: *Not valid for fourth octet To configure the IP address, , the DIP switches must be set accordingly: Rotary Switch (SW4) Rotary Switch (SW3) DIP Switch (SW2) DIP Switch (SW1) Rotary Switch Settings (SW3 and SW4) (Third Octet) (Fourth Octet) 35 The rotary switches, SW3 and SW4, control several features of the node including the state of the outputs during a communication fault. If the EtherNet/IP node loses communication to the controller, the outputs can be set to a predetermined state. There are two states to choose from: All Outputs Off or Hold Last State. The rotary switches also are used to enable Self-Test mode (see next page). Communication Fault / Idle Mode: SW3 SW4 Description 0** 0** Turn Off All Outputs 1 0 Hold Last Output State MCM Disabled/Future Expansion 9 9 Self-Test Mode **Factory Default Settings Page 4

5 5) Self-Test Mode An internal diagnostic tool can also be enabled using the optional MCM module. This tool allows the user to confirm that all of the Inputs and Outputs on the manifold are fully functional without needing a network connection or controller. There are two test modes that the user can choose using SW2-8. The Output test mode tests all the outputs by sequentially turning them one at a time. The Input/Output test mode tests the inputs by causing all of the outputs to toggle between even and odd values when any input is made. To use the Self-Test Mode, the user must first set some initial conditions using the MCM module. Follow these steps to obtain the needed initial condition settings. Remember to remove power from the manifold before making changes to the MCM when setting these initial conditions. 1) Disconnect power and air from the manifold! 2) Record current MCM settings. 3) Set the rotary switches to 99 (SW3 and SW4). 4) Make sure that SW1-5, SW2-1, and SW2-7 are in the position. 5) Select the desired test mode with SW2-8 (see table below) Switch Testing Setting Description Mode Output Off Sequentially turns all the outputs and OFF. SW2-8 Input/ Output On Causes all of the odd outputs to come on and stay on until an input is made. When an input is made, the outputs will toggle to the even outputs. 6) Make sure that all of the other switches are in the OFF position. The initial conditions are now set. To enable the Self-Test Mode, apply power to the manifold and make the following changes while the module status LED is blinking green (within 2 to 5 seconds of power up): 1) Set SW2-6 to the position. 2) Set SW2-7 to the OFF position. Once Self-Test Mode is enabled, the module status LED will flash red/green until Self-Test Mode is terminated by removing power to the unit. Remember to return the MCM settings to their original settings to return the communication node to normal operation. An error during initialization during self-test mode will result in a blinking red module status LED.! Air should be disconnected to the manifold when attempting to run the Self-Test Mode to prevent unwanted motion. Communication lines should be disconnected before attempting to run the Self-Test Mode. Page 5

6 6) I/O Mapping Example Example: Assumed Settings - Single Z-Boards TM used with single solenoid valves - Double Z-Boards TM used with double solenoid valves I/O Configuration Pos In Out Module Type Part No. No. Bytes 1 MCM O Sourcing (PNP) O Sourcing (PNP) I Sinking (NPN) I Sinking (NPN) Manifold I/O Configuration Outputs and Mapping Location Byte 0; Bits 0-7 Valve Outputs = 12 Byte 1; Bits 0-3 Allocated Unused Byte 1; Bits 4-7 Valve Outputs = 20 Bytes 2-3; Bits 0-7 Bytes 4,5 and 6; Outputs = 24 Bits 0-7 Total Outputs = 56 Inputs and Mapping Location Byte 6; Bits 0-3, Inputs = 12 Byte 7; Bits 0-7 Allocated and Byte 6; Bits 4-7 Inputs = 4 Total Inputs = 16 When the 12 End Solenoid is energized, the 2 port is pressurized. When the 14 End Solenoid is energized, the 4 port is pressurized. Page 6

7 I/O Mapping Table Example Continued Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit No. 8 Output No. 7 Output No. 7 Output No. 15 No. 7 Output No. 6 Output No. 6 Output No. 14 No. 6 Output No. 5 Output No. 5 Output No. 13 No. 5 Output No. 4 Output No. 4 Output No. 12 No. 4 No. 12 Output No. 3 Output No. 3 Output No. 11 No. 3 No. 11 Output No. 2 Output No. 2 Output No. 10 No. 2 No. 10 Output No. 1 Output No. 1 Output No. 9 No. 1 No. 9 Output No. 0 Output No. 0 Output No. 8 Input Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit Coil No. 8 Coil No. 16 Coil No. 24 Coil No. 32 Input No. 7 Coil No. 7 Coil No. 15 Coil No. 23 Coil No. 31 Input No. 6 Coil No. 6 Coil No. 14 Coil No. 22 Coil No. 30 Input No. 5 Coil No. 5 Coil No. 13 Coil No. 21 Coil No. 29 Input No. 4 Coil No. 4 Coil No. 12 Coil No. 20 Coil No. 28 for Outputs No Input No. 3 Input No. 3 Coil No. 3 Coil No. 11 Coil No. 19 Coil No. 27 for Outputs No Input No. 2 Input No. 2 Coil No. 2 Coil No. 10 Coil No. 18 Coil No. 26 for Outputs No. 4-7 for Outputs No. 4-7 Input No. 1 Input No. 1 Coil No. 1 Coil No. 9 Coil No. 17 Coil No. 25 for Outputs No. 0-3 for Outputs No. 0-3 Input No. 0 Input No. 0 Page 7

8 7) Output Short Circuit Protection ( Input Bits) Input Bits report the integrity of the load being driven by the output driver. They must be mapped to the scanner as part of the Input Size Value. Please refer to the table below for Input Bit action during fault condition: Output Type Output State Fault Condition Bit No Fault 0 Valve Solenoid Coil Driver or Fault - Short Circuit, Over Temp/Over Current 1 Sinking (NPN) No Fault Outputs 0 OFF Fault - Open Load 1 Sourcing (PNP) No Fault 0 Outputs Fault - Short Circuit, Over Temp/Over Current 1 8) Ground Wiring All Numatics Inc. communication nodes should be grounded during the installation process. These grounding guidelines can be found in National Electrical code IEC or EN There also is a, ATTENTI: CNECT TO EARTH GROUND FOR PROPER GROUNDING OF UNIT, label attached to the chassis ground connection point on the G2-2 series communication node housing. This label also points out where the grounding guidelines can be found.! Proper grounding will alleviate and prevent many intermittent problems with network communication. When grounding to a machine frame, please ensure that the machine frame itself is already properly grounded. Better grounding can be achieved when larger diameter (lower gauge) wire is used. Page 8

9 9) Auxiliary Power Connector Pin-Out Pin No. Function Description 1 +24VDC Voltage Used to Power Outputs (Valves and Outputs) (s and Outputs) 2 Earth Ground Protective Earth (Case Ground) 3 0VDC Common 0VDC Common, for Valves, I/O, and Node Power 4 +24VDC (Node and Inputs) Voltage Used to Power Inputs and Node Electronics Pin-Out (M12 D Coded) Pin-Out (IP67 RJ45) Com. - M12 D Coded Aux. - MINI EtherNet / IP Com. - IP67 RJ45 Aux. - MINI EtherNet / IP ! Maximum current capacity on the 0VDC common pin of the auxiliary power connector is 8 Amps. The combined draw of the +24VDC Valves and Outputs and +24VDC Node and Inputs pins cannot exceed 8 Amps, at any given moment in time. The auxiliary power +24VDC Node and Inputs pin supplies power to the node electronics. This pin must be powered at all times for communication node to be functional. Page 9

10 10) LED Functions Upon power up, the LEDs indicate the status of the unit. There are seven LEDs on the G2-2 EtherNet/IP TM node. The module is equipped with seven LEDs which are described below. LED Name Color Description Off OFF No power applied to module Device operational. The module is operating correctly. Green FLASHING Standby. The module has not been configured. MOD STATUS Major fault. A major internal error has been detected. (Module ) Red Minor fault. A minor recoverable fault has been detected. FLASHING Self -Test Mode - An error has occurred in the initialization process. Green Red FLASHING Self -Test Mode. Off OFF IP address has been not been assigned to node. Or no power applied to unit. Connected. The module has established an EtherNet/IP connection. Green NET STATUS No connection. There are no EtherNet/IP connections established FLASHING (Network ) to the module. Red Duplicate IP address. The module has detected that its IP address is already being used elsewhere on the network FLASHING EtherNet/IP connection has timed out. One or more of the connections for which this module is the target has timed out. OFF No EtherNet connection is detected ACTIVITY/LINK Green The module is connected to an EtherNet network FLASHING The LED flashes each time a packet is received or transmitted. FUSE 1 Red OFF Internal fuse F1 is OK (valid only when power is applied to +24V VLV / OUT pin on Aux. Power connector). Internal fuse F1 is open; No power is internally provided to valves or outputs. Communication NOT affected. No DC Power present at +24V OFF VLV / OUT pin on Aux. Power +24V VLV/OUT Green connector. DC Power applied to +24V VLV / OUT pin on Aux. Power Connector. FUSE 2 Red OFF Internal fuse F2 is OK (valid only when power is applied to +24V NODE / IN pin on Aux. Power connector. Internal fuse F2 is open; No power is internally provided to node electronics or inputs. Communication Node will not function. No DC Power present at +24V OFF NODE / IN pin on Aux. Power +24V NODE/IN Green connector. DC Power applied to+24v NODE / IN pin on Aux. Power connector. Page 10

11 11) IP Address Configuration The IP address of the Numatics G2-2 EtherNet/IP node may be configured via several different methods: DHCP/ BOOTP Integrated Web Page Configuration ARP/PING Command Manual Configuration via DIP Switch Use the area under IP to label the IP address of your manifold. A.) DHCP/ BOOTP The node is shipped from the factory with DHCP/BOOTP feature enabled. This allows a DHCP server to automatically set the IP address to the node when connected to the network, or a BOOTP server to establish communication to the node and set the IP address. These addressing methods require that the unique MAC ADDRESS of the node is known. The MAC ADDRESS can be found on the label located on the node cover (see above). It will be different for every node. When DHCP/BOOTP is enabled and a DHCP server is found, the IP address, Subnet mask, and gateway are automatically configured by the DHCP server. The DHCP/ BOOTP setting can be enabled or disabled via the nodes integrated web server. Simply log on to the node with any web browser and go to the configuration page (see Web Page Configuration on the following page). If the optional MCM module is installed, all DIP switches must be set to the OFF position and the DHCP/BOOTP option must be selected on the web page configuration for proper DHCP/BOOTP operation. Page 11

12 B.) Web Page Configuration The Numatics G2-2 EtherNet/IP node has an integrated web server. This server can be accessed via any standard web browser program. If the IP address of the node is known, the Node Configuration page for the node can be called up and the configuration parameters updated. If the IP address of the node is not known, it can be set using any of the previously described methods. Please note that the PC, where the web browser is installed, must be correctly configured for operation with the appropriate network IP ranges and Subnet settings that match the G2-2 EtherNet/IP node.! Consult appropriate personnel before changing your computer s network settings and always record previous settings for later reversal before attempting changes. Below is a representation of the Node Configuration page which is stored in the EtherNet/IP node. IP address, Subnet Mask, Gateway Address, SMTP server address and DHCP/BOOTP enabled selections can all be configured from this page. These parameters will be programmed in the node s non-volatile FLASH memory once Update Configuration is clicked. After several seconds the node will automatically reboot, and the new parameters will be set. Page 12

13 C.) ARP/PING Command ARP (Address Resolution Protocol) and PING are DOS commands that can be used to set an IP address. This will require a PC equipped with an Ethernet Network Interface Card (NIC). The IP address will be stored in the node s non-volatile FLASH memory after it is set. No power cycle is necessary. Follow these steps to configure an IP address using the ARP/PING commands. 1) Use the ARP-s command to configure the IP address from a DOS window. arp -s <IP address> <MAC address> Where: <IP address> is the IP address that the node is to be set to <MAC address> is the unique MAC address of the node where the IP address is to be set (see label on cover) Example: arp -s ) Use the PING command to send the IP address to the node. ping <IP address> Where: <IP address> is the IP address that was previously used in the arp -s command. Example: ping ) Use the ARP-d command to remove the static entry from the PC ARP table. arp d Example: arp -d! The ARP command automatically configures the subnet mask to (thus the first three octets of the IP address will be the same as the PC executing the command). When the ARP and PING commands are used, the DHCP/BOOTP is disabled. The parameters set in the node are programmed in non-volatile FLASH memory. They will NOT be lost during loss of power. Page 13

14 D.) Manual Configuration DIP Switch Please see pages 3 and 4 for Manual Configuration Module information and settings. 12) Configuration with RSLOGIX 5000 When commissioning your EtherNet/IP network, specific values must be entered in the Connection Parameters section for the Assembly Instance column with regards to Input Size, Output Size, and Configuration. The Size values are determined from the actual physical configuration of the manifold (i.e. how many and which I/O modules are installed on the manifold). The size values are a minimum value; higher values can be used if future manifold I/O expansion is required. Below is a sample screen shot taken from Allen Bradley s RSLogix 5000 programming software, it shows where the appropriate values for the IP Address, Assembly Instance, Size and Configuration must be entered. Module Properties Comm. Format: Description Comm. Format Data Data SINT Connection Parameters: Description Input Output Configuration Assembly Instance Values 100 (Decimal) or 64 (Hexadecimal) 150 (Decimal) or 96 (Hexadecimal) 1 (Decimal) or 1 (Hexidecimal) Size (8 Bits=1 Byte) Total Input Bytes value (in bytes) from manifold configuration (including status Input bits). This is a minimum value; larger values may be specified for future expansion purposes. Total Output Bytes value (in bytes) from manifold configuration. This is a minimum value; larger values may be specified for future expansion purposes. 0 Page 14

15 13) Factory Default Settings Unless otherwise requested, all standard G2-2 Series EtherNet/IP manifolds ship with specific factory default settings. Below is a list of the factory default settings: 14) Technical Support For technical support, contact your local Numatics distributor. If further information is required, please call Numatics Inc. at (248) and ask for Technical Support. Issues relating to network set-up, PLC programming, sequencing, software related functions, etc should be handled with the appropriate product vendor. Information on device files, technical manuals, local distributors, and other Numatics, Inc. products and support issues can be found on the Numatics, Inc s. WEB site at The Numatics EtherNet/IP node has successfully passed conformance testing at an ODVA authorized test service provider at composite test level version 3. For general help, more information regarding EtherNet/IP, or a printable copy of the Declaration of Conformity, please see the following appropriate web pages: ODVA - Description IP address MAC Address Baud Rate DHCP/BOOTP Input Module Power Jumper Output Module Power Jumper Default Settings DHCP/ BOOTP Enabled ( in FLASH) A unique alpha-numeric code for each node ( XX-XX-XX). Located on the cover of the EtherNet/IP node. (Not user configurable) 10/100 Mbit per sec. (Autobaud) Enabled PU (Input sensor power supplied by +24VDC Node and Inputs pin on the Aux. power connector) SP (Output module power supplied by +24VDC Valves and Outputs pin on the Aux. power connector) 4 Bytes (32 Allocated Outputs) Valve Side Output Bytes I/O Side - I/O Bytes Self-Configuring based on the I/O modules installed. The following is a trademark used under license by ODVA: EtherNet/IP Page 15

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