PowerCube by Onyx Power
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- Howard Sparks
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1 PowerCube by Onyx Power DOE 2016 DRY TYPE TRANSFORMER ONYX Power transformers are engineered to deliver optimal high efficiency for lower operating costs. Rated for 600 volts and below, the PowerCube meets or exceeds national efficiency standards (DOE 2016) thus delivering true energy savings under both linear and non-linear loads. PowerCube TM FEATURES Power Range - Up to 1000 kva, 600 V, 10 kv BIL Coils - Aluminum or copper conductors Coil Epoxy Varnish Sealing - Vacuum Pressure Impregnated (VPI) Cooling - Natural convection cooled Dual Electrostatic Shielding - Attenuates high frequency noise Enclosure - NEMA 1 drip-proof enclosure and NEMA 3R outdoor enclosure Harmonic Mitigation - Delta-Zigzag and Quad-Wye type designs Insulation between Windings C insulation provides an extra margin of safety and reliability to extend transformer life Monitoring - Electronic Temperature Monitor (ETM) integrates thermocouples and sensors. Phase Shift - 0 or 30 degrees Power Metering - Combines accurate three-phase energy and power measurement with data logging, power quality analysis, alarm and I/O capabilities not typically available in a compact meter. Refer to page 4 (Power and Energy Monitoring) for further details. Scan Window - hinged transparent Infrared scan window allows quick and easy access to power connections. Thermographic surveys are produced while the transformer remains in service without disrupting facility operations. Meets NFPA 70E, panels do not require removal for inspection Surge Protection Device (SPD) - (include fusing) 208/120 VAC, 480/277 VAC Taps - Brazed or welded tap connections Not all features are standard. Please contact factory for details. BENEFITS Lower total cost of ownership Custom options available Rapid turnaround on designs, quotations and order fulfillment for select models Engineered for ease of installation and maintenance Made in the USA STANDARDS AND CERTIFICATION Meets U.S. DOE 10 CFR Part 431 subpart K (DOE 2016) efficiency standards Designed to meet Canadian Regulations SOR/ (and/or C802.2) efficiency at 35% of rated load UL listed and CSA certified 100% tested per ANSI C ISO 9001 and ISO manufacturing facility APPLICATIONS The PowerCube is ideal for market applications where lower operating costs, reduced energy consumption and minimum environmental impact are a priority. Airport Terminals Alternative Energy Data Centers Government and Military Hospitals, Hotels and Schools Mass Transit Light Rail, Rapid Transit and Freight Office and Shopping Complexes Research Facilities Water Treatment Plants
2 POWERCUBE SPECIFICATIONS FOR STANDARD CONFIGURATIONS kva 1 Primary Voltage 2 Secondary Voltage 2 Frequency Compensation Taps 3 Temperature Rise ( C) K-factor Impedance V 600/347 V 2FCAN, 4FCBN V 480/277 V FCAN, 2FCBN V 415/240 V 60 Hz 80, 105, 115, 130, V 400/230 V FCAN, 1FCBN V 208/120 V Operating Temperature: Ambient Operating Frequency Relative Humidity Storage Temperature Operating and Storage Condition -30 C to +40 C 60 Hz (57-63 Hz) 95% Max. Non-condensing 60 C Max. 1 Meets U.S. DOE 10 CFR Part 431subpart K (DOE 2016) efficiency standards and the Canadian Regulations SOR/ (and/or C802.2) efficiencies at 35% of rated load. 2 Standard voltage configurations listed. Custom voltage configurations available upon request. 3 In steps of 2.5%. FCAN (Full Compensation Above)/ FCBN (Full Compensation Below Nominal) Standard tap configurations offered for primary side. Custom configurations available upon request 4 Please contact factory for requirements outside the range 2 5 % PRODUCT TESTING To ensure reliability and efficiency ONYX Power tests all transformers according to ANSI C Witness testing is also offered and can be arranged according to each customer s schedule. Resistance measurement Low frequency applied potential Induced potential Phase ratio Polarity and phase relation No-load losses and excitation current Load losses and impedance voltage Insulation resistance Audible sound-level measurement ENGINEERING EXPERTISE CUSTOMER SERIVCE At ONYX we ensure each PowerCube transformer is engineered and manufactured to your unique physical specifications, electrical requirements and to DOE 2016 standard. Custom design options including size, rating, impedance, low inrush, minimal sound (db) levels and nonstandard voltage tap transformers are available. Contact us at or online at to request further information on the design and ordering process. Dry-Type Transformer with Meter Display WARRANTY ONYX offers a standard (1) year warranty as well as a 25 year prorated extended warranty on PowerCube TM products.
3 High Efficiency Transformers EFFICIENCY COMPARISON, SPECIFICATIONS AND ORDERING GUIDE To further understand the value of the DOE 2016 standard, the following charts show the efficiency percentages between TP1 and DOE 2016 standards for three phase kva ratings at various load levels. EFFICIENCY (DOE 2016) % Load % EFFICIENCY (TP1) % EFFICIENCY (DOE 2016) TRANSFORMER EFFICIENCY EFFICIENCY (TP1) PERCENT OF LOAD STANDARD NEMA-1 ENCLOSURE SPECIFICATIONS The chart represents typical specifications for PowerCube transformers with standard temperature rise and NEMA 1 enclosure. The (db) information is per NEMA ST20 standard; consult factory for non-linear load requirements or different K-rated transformers. kva Height Width Depth Weight (LB) SoundLevel (db) 50 36" 28" 17" " 35" 21" " 35" 21" CF " 40" 28" CF " 40" 28" CF " 40" 28" " 49" 30" CF " 49" 30" " 49" 30" " 49" 30" CF " 49" 30" " 51" 44" CF " 73" 46" CF " 73" 46" CF 64
4 MODEL SELECTION GUIDE A BCD EFGH J K L M N ONYX offers over 800 different PowerCube configurations. The following table shows the various options available in the PowerCube series. NOTE: When ordering, select in the following order: 1. Select Core & Coil 2. Select Enclosures 3. Select Options Voltage (A) Winding Material (B) K Factor (CD) kva (EFGH) Primary Voltage (J) Secondary Voltage (K) Serialization (LMN) Factory use only XXX 600V Class 1 Copper Coil 2 Aluminum Foil 1 K1 Design 13 K13 Design 20 K20 Design kva Rating (1) 120 Vac Primary (2) 208 Vac Primary (3) 380 Vac Primary (4) 480 Vac Primary (5) 400 Vac Primary (1) 120 Vac Secondary (2) 208 Vac Secondary (3) 380 Vac Secondary (4) 480 Vac Secondary (5) 400 Vac Secondary POWER AND ENERGY MONITORING ONYX Power offers a variety of Power and Energy monitoring options for our customers who require metering capabilities in their DOE 2016 transformers. The PowerLogic PM8000 and PM5000 series provide compact, cost effective, multifunction meters that ensure reliability and efficiency for unique network requirements. PM8000 SERIES Features Accurate energy metering: IEC Class 0.2S, IEC PDM-S Graphical, color display Multi-tariff support with WAGES technology On-board, customizable web pages Ports: RS-485, dual-port Ethernet, Ethernet-to-serial gateway PQ compliance monitoring: IEC class S, IEC 62586, EN 50160, IEEE 519 PQ analysis capabilities: Dip & swell detection, waveform capture, disturbance detection, trending & forecasting Protocols: Modbus, DNP3, IEC Time synchronization Benefits Provides relevant and actionable data, in an easy to use format to support operational and sustainability goals. Avoids costly downtime and assures increased productivity and equipment life. Quick availability to critical information for energy, electrical network, and asset management. Detailed PQ compliance reporting as well as root-cause and power quality data for network analytics. Power monitoring, logging, and forecasting confirms each electrical system operates within safety tolerances to avoid the risk of overloads, unbalances, or high peak demand. Maximize use of capacity by performing detailed load studies, circuit optimization, and accurate infrastructure expansion planning. PM8000 SERIES SPECIFICATIONS Model PM8240 PM8243 PM8244 Display Type Colour TFT LCD Without display Remote LCD display Mount Flush-mounted Clip-on Flush-mounted, Clip-on Mounting Support Framework DIN rail Framework (remote display) DIN rail (meter device) Measurement H x W x D (mm) 96 x 96 x x 90.5 x x 90.5 x 90.8 Weight (g) 581 g 528 g 528 g IP Protection IP30 (body) conforming to IEC IP54 (front) conforming to IEC IP30 conforming to IEC IP30 conforming to IEC Display Resolution 320 x 240 pixels QVGA Consult us 320 x 240 pixels QVGA Provided Equipment Consult us Consult us Remote display
5 PM5000 SERIES SPECIFICATIONS PM5000 series power meters provide affordable precision metering for high-end cost management applications, delivering measurement capabilities for applications including energy use allocation, tenant metering, energy savings analysis, and assessment of overall power quality in an electrical network. Model PM5110 PM5330 PM5340 PM5560 Power Quality Analysis Up to the 15th harmonic Up to the 31st harmonic Up to the 31st harmonic Up to the 63rd harmonic Application Power monitoring Power monitoring, Multi-tariff Power monitoring, Multi-tariff WAGES metering, Power monitoring, Gateway, Multi-tariff Voltage VDC VAC ( Hz) VDC VAC ( Hz) VDC VAC ( Hz) VAC ( Hz) VDC Power Consumption 10 VA at 415 V 10 VA at 415 V 10 VA at 415 V 10 VA at 480 V Sampling Rate 64 samples/cycle 64 samples/cycle 64 samples/cycle 128 samples/cycle Measurement Current 10 ma...9 A 10 ma...9 A 10 ma...9 A 5 ma...10 A Measurement Voltage Measurement Accuracy VAC Hz between phase and neutral VAC Hz between phases +/- 0.5 % voltage +/- 0.5 % current +/ % power factor +/ % frequency +/- 0.5 % apparent power +/- 0.5 % active power +/- 2 % reactive energy +/- 0.5 % active energy VAC Hz between phase and neutral VAC Hz between phases +/- 0.5 % voltage +/- 0.5 % current +/ % power factor +/ % frequency +/- 0.5 % apparent power +/- 0.5 % active power +/- 2 % reactive energy +/- 0.5 % active energy VAC Hz between phase and neutral VAC Hz between phases +/- 0.5 % voltage +/- 0.5 % current +/ % power factor +/ % frequency +/- 0.5 % apparent power +/- 0.5 % active power +/- 2 % reactive energy +/- 0.5 % active energy VAC Hz between phase and neutral VAC Hz between phases +/ C current +/ % power factor +/- 0.1 % voltage +/- 0.2 % active power +/- 1 % reactive energy +/- 0.2 % active energy +/ % frequency +/- 0.5 % apparent power Accuracy Class Class 0.5S (active energy according to IEC ) Class 0.5S (active energy according to IEC ) Class 0.5S (active energy according to IEC ) Class 0.2S (active energy according to IEC ) Electromagnetic Compatibility conducted and radiated emissions class B, conforming to EN conducted and radiated emissions class B, conforming to EN conducted and radiated emissions class B, conforming to EN voltage dips and interruptions immunity test, conforming to IEC magnetic field at power frequency class level 4, conforming to IEC conducted RF disturbances class level 3, conforming to IEC electrostatic discharge class level 4, conforming to IEC magnetic field at power frequency class level 4, conforming to IEC conducted RF disturbances class level 3, conforming to IEC electrostatic discharge class level 4, conforming to IEC magnetic field at power frequency class level 4, conforming to IEC conducted RF disturbances class level 3, conforming to IEC electrostatic discharge class level 4, conforming to IEC surge immunity test class level 4, conforming to IEC electrical fast transient/burst immunity test class level 4, conforming to IEC radiated radio-frequency electromagnetic field immunity test, conforming to IEC limits for harmonic current emissions class A, conforming to IEC IEC limits for harmonic current emissions class A, conforming to IEC limits for harmonic current emissions class A, conforming to IEC electrostatic discharge class level 4 (8 kv ), conforming to IEC limitation of voltage changes, voltage fluctuations and flicker in low-voltage, conforming to IEC conducted and radiated emissions class B, conforming to EN magnetic field at power frequency class level 4, conforming to IEC conducted RF disturbances class level 3, conforming to IEC limits for harmonic current emissions class A, conforming to IEC Continued on page 6
6 Number of Outputs 1 digital 2 digital 2 relay 2 digital 2 relay 2 digital Communication Port Protocol JBUS Modbus RTU and ASCII 2 wires, : 9.6, 19.2 and 38.4 kbauds, even/ odd or none, insulation: 2500 V JBUS Modbus RTU and ASCII 2 wires, : 9.6, 19.2 and 38.4 kbauds, even/ odd or none, insulation: 2500 V Modbus TCP/IP : 10/100 Mbit/s, insulation: 2500 V Communication Port RS485 RS485 Ethernet Ethernet RS485 Data Recording Min/max of instantaneous values Time stamping Data logs, Event logs, Min/max of instantaneous values, Time stamping, Alarm logs, Maintenance logs Data logs, Event logs, Min/max of instantaneous values, Time stamping, Alarm logs, Maintenance logs Product Weight 380 g 430 g 430 g 450 g Operating Altitude 2000 m 2000 m 2000 m 3000 m Ethernet Modbus TCP/IP daisy chain Modbus TCP/IP : 10/100 Mbit/s, insulation: 2500 V JBUS Modbus RTU and ASCII 2 wires, : 9.6, 19.2 and 38.4 kbauds, even/ odd or none, insulation: 2500 V Data logs, Event logs, Min/max of instantaneous values, Time stamping, Alarm logs, Maintenance logs Sustainable Status Not Green Premium product Not Green Premium product Consult us Green Premium product Number of Inputs Consult us 2 digital 2 digital 4 digital Information Displayed Consult us Tariff 4 Tariff 4 Tariff 8 Memory Capacity Consult us 256 kb 256 kb 1.1 MB Communication Gateway Consult us Consult us Consult us Ethernet/serial Web Services Consult us Consult us Consult us Alarm notification by , Diagnostic via predefined web pages, Web server real time viewing of data Ethernet Service Consult us Consult us Consult us SNTP client SNMP-Traps RoHS (date code: YYWW) Consult us Consult us Consult us Compliant - since 1340 REACH Consult us Consult us Consult us Reference not containing SVHC above the threshold
7 PowerCube TM NEMA 1 Enclosure with Metering Display Option (Example)
8 PowerCube TM NEMA 3R Enclosure (Example)
9 Enclosure Size Options (Example)
10 Rev Description Date 1 Initial release 07/13/2015 ONYX reserves the right to make changes to the product at any time without notice. Information provided by ONYX is believed to be accurate and reliable. No responsibility is assumed by ONYX for its use, or for any infringements of patents of third parties which may result from its use.
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