Z-LASER Improved Beam Modeling With Optical Fibers. Vision Technology Forum April 15th, 2015
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1 Z-LASER Improved Beam Modeling With Optical Fibers Vision Technology Forum April 15th, 2015
2 Laser for 3D-Measurement One typical application is the optical 3D measurement of an object with laser triangulation A laser device projects a line on an object which is detected by a camera
3 Z-Lasers for Machine Vision Free launching standard lasers Free launching high power laser Custom specific laser module
4 Typical Applications Inspection, Quality control 3D Proofing and Mapping Medical applications Adjustment, Alignment Bio-detection Gas analysis Road inspection
5 Typical Applications Inspection, Quality control 3D Proofing and Mapping Medical applications Adjustment, Alignment Bio-detection Gas analysis Road inspection
6 Required Line Properties - Thin more accurate position detection, higher resolution - Straight Higher measurement accuracy - Homogeneous Intensity optimal usage of camera dynamics - Coaxial to housing reduced alignment effort, field changeable - Temperature stable Calibration remains accurate - Low stray light Higher SNR - High depth of focus Increased working range
7 Assembly of a Laser Module Electronics Circuitry Housing Optics incl. focus adjustment Thermal management Laser Diode Optics Collimation Beam Shaping
8 Ideal Prerequisites Laser source should be a circular dot as small as possible Beam profile should be Gaussian M² should be as small as possible (single mode) Beam divergence (NA) should be small Optical axis should be aligned to the optical elements (coaxial) Beam profile should be constant / reproducible Laser power should be stable Independent on environmental parameters
9 Real Laser Diode The beam profile of a laser diode is elliptic Picture of a blue laser diode with significant distortions in its beam profile
10 Real Laser Diodes Beam profile of a real laser diode (typical for higher laser powers), Real Laser diodes have a high divergence (NA) of Divergence (NA) and beam profile are subject of large variations.
11 Real Laser Diodes Depth of focus depends on M² ( for real laser diodes)
12 Good Line
13 Bad Line
14 Optical single-mode Fiber Laser light is coupled into a glass fiber with a core diameter of 3 4 µm Only the fundamental mode is transported The emitted beam is perfectly circular, ideally Gaussian with an M² of ~ 1.05 The emitted beam is very small (3 4 µm) and free of variances The beam divergence is very small (NA = 0.1) and free of variances The optical axis is perfectly centric and coaxial within the ferrule
15 A Single Mode fiber after Collimation
16 Advantages for Line Lasers - Optimization and reproducibility of all optical properties - Decoupling of the optics module from the laser diode and the electronics more robust in difficult environmental conditions - Smaller Optics Modules, specialized optics and materials - Modular concept - Leverages many fiber-optical standard components E.g. 2 optics driven by a single ZFSM and a fiber splitter.
17 ZFSM Red, green blue and IR wavelengths available Optical output power up to 50 mw Single-Mode, M² < 1,05 Line homogeneity < ±5% Line thickness / Spot diameter down to 5µm (1/e²) Bore sight error: < 2mrad 4,5 30VDC Supply Voltage with reverse polarity protection Power stabilized (optionally with TEC) Analogue and digital Modulation (concurrently) up to 200kHz Highest degree of functional safety
18 Limitations Limited coupling efficiency (<50 60%) lower output power Transport efficiency is affected by the bend radius fixed assembly preferred Polarization of the light is depending on temperature and the bend radius To be considered in the application
19 Thank you very much for your attention Z-LASER Optoelektronik GmbH Merzhauserstr Freiburg, Germany Tel:
20 Abstract Laser modules for machine vision applications suffer from variances and fluctuations in laser sources. The design of optics for precise laser projections includes many features to compensate for those variances, however not all can be addressed. Z-Laser has released a family of vision lasers that decouple the laser source from the optics by a single mode optical fiber. Thus most imperfections and variances of real laser sources are removed from the optical design.
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