ODU AMC. ODU Advanced Military Connector.

Transcription

1 ODU Advanced Military Connector

2 ODU AMC Advanced Military Connector Applications Defence and security PTT and PRR systems Ruggedized computers and hand-helds Nightvision Power supply Dismounted soldier Unmanned systems Land vehicles Software defined radios Features Low weight Compact design Easy to handle Watertight Easy-Clean Robust MIL approved The latest version of this catalogue is posted on our websites: This pdf document is interactive: Blue underlined texts lead to the appropriate sides in the catalog and/or to the appropriate Internet sites. All shown connectors are according to DIN EN 698:009 connectors without breaking capacity (COC). All dimensions in mm. Most of the pictures are illustrations. All data and specifications subject to change without notice. Page

3 Table of Contents Chapter From page Product description ODU AMC ODU AMC Standard version with Push-Pull or Break-Away function ODU AMC Standard version Details for the part number key 9 ODU AMC Easy-Clean ODU AMC Easy-Clean Details for the part number key 6 Accessories 7 ODU The system supplier 7 8 Technical information 6 Page

4 For Your Notes Page

5 Product Description ODU AMC Page

6 Product Description Only the Best Solution Keeps You Running Since its founding in 9, ODU has developed and manufactured reliable connector systems for the military and defence sectors. These high-quality, innovative products are produced for the global market. ODU connectors are involved in many different sectors of the defence and military market, e.g. soldier communication systems, various Soldier of the future programmes, night vision systems, radio systems, radar systems, sonar systems for nuclear and non-nuclear submarines, weapon systems, portable navigation systems, launcher/rockets, aviation, battleships, armoured vehicles, etc. ODU has all necessary technologies under one roof, so we can respond to our customers requests flexibly and quickly. Design and Development, Tool Manufacture, Injection, Stamping, Turning, Electro Plating, Fully automatic assembly as well as cable assembly are all housed in our facility in Mühldorf a. Inn Germany. ODU connectors are certified to: ISO 900, ISO 8 : 00 + AC : 007, ISO/TS 699, ISO 00:009 and furthermore VDE, UL, CSA, VG, MIL. Page 6

7 Product Description ODU AMC a Connection You Can Count On ODU is involved in soldier modernisation programs worldwide. In this field connectors must meet a number of rigorous conditions including ease-of-use and reliability under the most extreme conditions. ODU connectors meet and often exceed these by providing a reliable connection under the harshest of conditions. If you are looking for an innovative, robust, secure and reliable connector solution in the military/defence area ODU is your partner! To meet all requirements of the future ODU developed the military connector ODU AMC Advanced Military Connector. GPS antenna Coax Size 0 Push-Pull locking Group voice and data radio Good shielding Good data transmission Right-angled connector Navigation module Easy-Clean version Personal computer Small Light Colour coding possible Soldier control unit Cable-to-cable connection Vehicle adaption Page 7

8 Product Description Features ODU AMC Series Push-Pull locking or Break-Away function Lightweight, small and easy handling Operating temperatures range from C to + C Optimized mechanical and colour keying Lifetime of greater than,000 mating cycles Easy handling and blind mateable A lot of standard inserts available Individual contact configuration: signals, low/high voltage transmission, coax/triax, fiber optic, compressed air and fluids inserts are possible in one connector Version with spring loaded contacts available: Easy-Clean System solution inclusive cable assembly and overmolding: everything from one source Excellent shielding features (60 ) Version for hot-plugging available Watertight protection class IP 68 and IP 69 K Excellent data transmission Page 8

9 Product Description ODU AMC Your Flexible Solution ODU AMC offers flexibility for all system engineers. Push-Pull and Break-Away version are interoperable with the same receptacle and in-line receptacle. Cables could be changed later on without touching the receptacle (housing). The soldier has an option. Receptacle Push-Pull version In-line receptacle Break-Away version System Solution ODU provides all necessary cable assemblies and overmoulding tools. Standard solutions Application specific solutions Page 9

10 Product Description The Part Number Key No. Description Coding Type S = Push-Pull plug G = Receptacle K = In-line receptacle A = Break-Away plug Style, 8, K, W Size 0,, A,,, E Series Y = ODU AMC Keying (colour and mechanical) A D 6 Material / surface of housing R = Ruthenium 8 Material insulator 9 0 Contact configuration ( positions) Contact type / surface Contact diameter Termination cross section 0 6 Locking principle 0 = Standard Version R = Easy-Clean Version 7 Cover / nut 0 = Standard Receptacle earth tag GK and G8 L Example plug S Y A R P 0 8 F G = Plug = Style = Size = Series Y = ODU AMC = Coding A = light brown 6 = Ruthenium over Aluminium 8 = Peek insulator 9, 0 = 8 positions = Solder pin = Contact diameter 0.7 mm = Cross section AWG /0.8 mm = free (0) 6 = Locking Push-Pull 7 = free (0) 8 = free (0) 9 = free (0) Example receptacle G 8 Y A R P 0 8 W F G L = Receptacle = Style 8 = Size = Series Y = ODU AMC = Coding A = light brown 6 = Ruthenium over Aluminium 8 = Peek insulator 9, 0 = 8 positions = Solder pin = Contact diameter 0.7 mm = Cross section AWG /0.8 mm = free (0) 6 = Locking Push-Pull / Break-Away 7 = free (0) 8 = free (0) 9 = Earth tag Page 0

11 ODU AMC Standard Version with Push-Pull or Break-Away Function Page

12 Standard Version Push-Pull Locking Principle Pulling on the cable Normal position. Position if someone pulls on the cable. Pulling on the cable the locking fingers grip tighter into the groove inside the receptacle. A separation is virtually impossible. Pulling on the plug housing Position if someone pulls on the outer housing. Demating of the connection. Pulling on the plug housing disengages the locking fingers from the receptacle groove and the connector separates easily. The advantages of Push-Pull connectors Quick and easy mating and demating Quick and easy separating Easy blind mating in difficult-to-reach places Less panel space required Definite and secure locking condition Page

13 Standard Version Break-Away Function Pulling on plug or cable Connected position (fig. ). Demating of the connection (fig. ). Pulling on the cable with a certain force, the locking ring keeps the plug connected (fig. ). Pulling on the cable with more force, the plug will disconnect (fig. ). Break-away forces depend on size and contact configuration. Additional information on request. The advantages of Break-Away function Disconnect in a hurry Quick and easy mating and demating Page

14 Standard Version Push-Pull Plug Size S Y R Dimensions in mm Size Size L L L L D D D SW A Max. cable ) A E Based on cable with one braided shield. Technical data see page 6 Contact configuration and PCB layout see page Cable assembly information see ODU instruction (available at /amc/assembly) L L L L D D D Max. cable SW A Page

15 Standard Version Break-Away Plug Size A Y R Dimensions in mm Size Size L L L D SW A Max. cable ) A Based on cable with one braided shield. Technical data see page 6 Contact configuration and PCB layout see page Cable assembly information see ODU instruction (available at /amc/assembly) L L L D Max. cable SW A Page

16 Standard Version In-Line Receptacle Size K Y R Dimensions in mm Size Size L L L L D D SW A Max. cable ) A Based on cable with one braided shield. Technical data see page 6 Contact configuration and PCB layout see page Cable assembly information see ODU instruction (available at /amc/assembly) L L L L D Max. cable SW A D Page 6

17 Standard Version Receptacle Connector Type Y R L Size Y R L Connector type Type Size L L max. Size L Dimensions in mm max. Panel cut out +0. SW +0. D D SW A M SW G K For installation from rear of panel low profile inside the device A Technical data see page 6 Contact configuration and PCB layout see page IP 68, also in unmated condition SW A Nutdriver for slotted nut Size Number Torque in Nm D Earth tag M D A (.) L L L Page 7

18 Standard Version Receptacle Connector Type Y R L Size Y R L Connector type Type Size L L max. Size L L max. Dimensions in mm Panel cut out +0. SW +0. D D D SW A M SW G 8 For installation from rear of panel low profile outside the device A E Technical data see page 6 Contact configuration and PCB layout see page IP 68, also in unmated condition D Earth tag D SW A M D Nutdriver for slotted nut Size Number Torque in Nm A (.) E (.) L L L L Page 8

19 ODU AMC Standard Version Details for the Part Number Key Keying Housing Material Contact Inserts Page 9

20 For your Notes Page 0

21 Standard Version Keying Possibilities Housing Material Y R Y R P Keying Receptacle Front view Colour keying Housing material Standard A Light brown R Aluminium EN-60 Ruthenium over electroless Ni B Red C Blue D Green Page

22 Standard Version Contact Configurations Size Y R Size Insulation body Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side 0 P P P P P High speed inserts: 0 Ethernet ) Type CAT up to 00 Mbit P USB.0 ) P U Male contact side P 0 8 Female contact side Maximal operating voltage at sea level up to.000 m acc. to SAE. More information on page 69. Derating factor see page 70. Other contact configurations on request. Acc. IEC 80 : 00. Additional information on request. Acc. USB spec. rev..0 : 000. Additional information on request. Page

23 ODU AMC Standard Version PCB Layout for Print Contacts Size 0 Contact type Termination Solder Print 0 Y R Contact diameter / Termination cross section Y R Solder contacts ) Print contacts Other cross sections on request. Contact type Socket Socket Contact diameter Contact type W U V Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm 0. C D F G J G C F J pos. Standard and high speed pos. 7 pos. 9 pos. 0 pos Fig. G8 (mm) Fig. GK (mm) Fig. : Length earth tag and pin G8. Fig. : Length earth tag and pin GK. Earth tag.. Earth tag Page

24 Standard Version Contact Configurations Size Y R Size Insulation body Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE in mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side P P P P High speed inserts: Ethernet ) Type CAT up to 00 Mbit Ethernet ) Type CAT E up to Gbit P M D Maximal operating voltage at sea level up to.000 m acc. to SAE. More information on page 69. Derating factor see page 70. Other contact configurations on request. Acc. IEC 80 : 00. Additional information on request Page

25 ODU AMC Standard Version PCB Layout for Print Contacts Size Contact type Y R Termination Solder Print Contact diameter / Termination cross section Y R Solder contacts ) Contact diameter.. Contact type..... Contact diameter Term. cross section Termination cross section Termination diameter. mm.0 AWG mm mm 0. C D F G J G Print contacts. 0. C F J Other cross sections on request Fig. : Length earth tag and pin G8 Fig. : Length. earth tag and pin GK Earth. tag.0 Earth tag.0.. Contact type Socket Socket W U0.6 V High speed 8 pos. High speed pos. 6 pos. pos. 8 pos. pos Fig. G8 (mm) Fig. GK (mm) Page

26 A Y R Page 6 ODU AMC Size Insulation body Number of contacts ) Contact diameter Nominal current load per contact Test voltage acc. SAE Rated voltage Termination View on the termination side mm A Contact to contact kv kv Solder Print Male contact side Female contact side A P A P High speed insert A Ethernet ) Type CAT E up to Gbit P D Standard Version Contact Configurations Size. Maximal operating voltage at sea level up to.000 m acc. to SAE. More information on page 69. Derating factor see page 70. Other contact configurations on request. Acc. IEC 80 : 00. Additional information on request.

27 8 8 ODU AMC Standard Version PCB Layout for Print Contacts Size. Contact type A Y R Fig. G8 Fig. GK Termination Solder Print Contact diameter / Termination cross.9 section A Y R Solder contacts ) Contact type Socket Socket Contact diameter Contact diameter Term. cross section Termination cross section.8 Termination diameter.9 mm 7 AWG mm mm.9 0. C D F G Contact. type Print contacts 0. C F Other cross sections on request W U V pos. 9 pos. High speed 8 pos Fig. : Length earth tag and pin G8 Earth tag (mm) (mm) Fig. : Length earth tag and pin GK Earth tag.0 Page 7

28 Standard Version Contact Configurations Size Y R Size Insulation body Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side P P P High speed inserts: P Ethernet ) Type CAT6 A up to 00 Mbit Ethernet ) Type CAT6 A up to 0 Gbit ) P D Maximal operating voltage at sea level up to.000 m acc. to SAE. More information on page 69. Derating factor see page 70. Other contact configurations on request. Acc. IEC 80 : 00. Additional information on request. Page 8

29 ODU AMC Standard Version PCB Layout for Print Contacts Size Contact type Termination Solder Print Y R Contact diameter / Termination cross section Y R Solder contacts ) Print contacts Contact type Socket Socket Contact diameter Contact type Contact diameter Term. cross section Other cross sections on request. W U V Termination cross section Termination diameter mm AWG mm mm 0. C D F G 0.8. P H C F P pos. 9 pos. 6 pos. High speed pos. High speed 8 pos Fig. : Length earth tag and 6. pin G8 Earth tag Fig. G8 (mm) Fig. GK (mm) Fig. : Length earth tag and pin GK Earth tag Page 9

30 Standard Version Contact Configurations Size Y R Size Insulation body Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side P P P P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information on page 69. Derating factor see page 70. Other contact configurations on request. Page 0

31 ODU AMC Standard Version PCB Layout for Print Contacts Size Contact type Y R P Termination Solder Print Contact type Socket Socket Contact type Contact diameter / Termination cross section W U 0.7 V pos. 8 pos Fig. G8 (mm) Y R Solder contacts ) Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm 0. C D F G J G T S Print contacts 0. C F J T Other cross sections on request pos. 7 pos Fig. : Length earth tag and pin G8 Earth tag Page

32 Standard Version Contact Configurations Size E Y R Size Insulation body Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side E P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information on page 69. Derating factor see page 70. Other contact configurations on request. Page

33 Standard Version PCB Layout for Print Contacts Size. Contact type E Y R P Fig. G8 (mm) Termination Solder Contact type Socket Contact type W Print Socket U V pos Contact diameter / Termination cross section E Y R Fig. : Length earth tag and pin G8 Earth tag 6.0 Solder contacts ) Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm 0.7 F G 0.8 Print contacts Other cross sections on request. 0.7 F 0 0. Page

34 For your Notes Page

35 ODU AMC Easy-Clean Page

36 Easy-Clean ODU AMC Easy-Clean Version Easy-Clean version fast and easy cleaning of the connection in the field. Size 0 7 positions Size 0/6 positions Size. 9 positions All solder and print termination. Plug Intermateable with receptacle and in-line receptacle. Receptacle In-line receptacle Docking plug Cable-to-cable connection available. The contacts within the Easy-Clean version are patented spring loaded contacts made by a company of Switzerland. Page 6

37 Easy-Clean Break-Away Plug Size A Y R 0 R Dimensions in mm Size L L L D SW A Max. cable ) Size A Based on cable with one braided shield. Technical data see page 6 Contact configuration and PCB layout see page 6 Cable assembly information see ODU instruction (available at /amc/assembly) L L L D max. cable SW A Page 7

38 Easy-Clean In-Line Receptacle Size K Y R 0 R Dimensions in mm Size L L L L D D SW A Max. cable ) Size A Based on cable with one braided shield. Technical data see page 6 Contact configuration and PCB layout see page 6 Cable assembly information see ODU instruction (available at /amc/assembly) L L L L D max. cable SW A D Page 8

39 Easy-Clean Receptacle Connector type / Style Y R 0 R 0 0 L Size Y R 0 R 0 0 L Connector type Style Size L L max. Size L Dimensions in mm max. Panel cut out +0. SW +0. D D SW A M SW G K For installation from rear of panel low profile inside the device A Technical data see page 6 Contact configuration and PCB layout see page 6 IP 68, also in unmated condition Earth tag SW A Nutdriver for slotted nut Size Number Torque in Nm A (.) D M D L L L Page 9

40 Easy-Clean Receptacle Connector type / Style Y R 0 R 0 0 L Size Y R 0 R 0 0 L Connector type Style Size L L max. Size L L max. Dimensions in mm Panel cut out +0. SW +0. D D D SW A M SW G 8 For installation from rear of panel low profile outside the device Technical data see page 6 Contact configuration and PCB layout see page 6 IP 68, also in unmated condition Earth tag SW A Nutdriver for slotted nut Size Number Torque in Nm D D M D L L L L Page 0

41 Easy-Clean Docking Plug Connector type / Style Y R 0 R 0 0 L Size Y R 0 R 0 0 L Connector type Style Size L L L max. Size Dimensions in mm Panel cut out +0. SW +0. D D SW A M SW G W Docking plug Technical data see page 6 Contact configuration and PCB layout see page 6 IP 68, also in unmated condition Earth tag SW A Nutdriver for slotted nut Size Number Torque in Nm D M D L L L Page

42 For your Notes Page

43 ODU AMC Easy-Clean Details for the Part Number Key Keying Housing Material Contact Inserts Page

44 Easy-Clean Keying Possibilities Housing Material Y R 0 R Y R P 0 R 0 0 Keying Receptacle front view Colour keying Housing material Standard A Light brown R Aluminium EN-60 Ruthenium over electroless Ni B Red C Blue D Green Page

45 Easy-Clean Spring Loaded Contacts Environmental Operating temperature range: stainless steel C to + C Materials ( ) Piston Gold plated machined brass Barrel Tin plated machined brass Spring Stainless steel Clip Gold plated BeCu C700 Mechanical Min. diameter 0.8 mm Min. initial height 9 mm Travel / height ratio max. 0. Max. travel (stroke). mm Min. initial spring force 0. N Mechanical life ) 0,000 cycles Electrical Contact resistance ) max. 0 mohm Max. operating current ) A cont. / A peak Tested at nominal stroke with perpendicular pad connector area. Static measurement in halfway position of piston travel. Above max. current values are for single contacts in free air and for 0 C temperature rise. Values are indicative and may be affected by contact force, static or dynamic applications, shocks or vibrations. Page

46 Easy-Clean Contact Configurations Size Y R 0 R 0 0 Size Insulation body Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Pogo-pin contact side Flat contact side 0 P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information on page 69. Derating factor see page 70. Other contact configurations on request. Page 6

47 Easy-Clean PCB Layout for Print Contacts Size 0 Contact type Y R P 0 R 0 0 Fig. G8 Fig. GK Fig. GW (mm) (mm) (mm) Termination Solder Print Contact type Socket Socket Contact type W U V 7 pos Fig. : Length earth tag and pin G8 Earth tag. Fig. : Length earth tag and pin GK Earth tag. Contact diameter / Termination cross section Fig. : Length earth tag and pin GW 0 Y R P 0 R 0 0 Earth tag.0 Solder contacts Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm 0.6 D D 6 0. Print contacts 0.6 D 0 0. Page 7

48 Easy-Clean Contact Configurations Size Y R 0 R 0 0 Size Insulation body Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Pogo-pin contact side Flat contact side P P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information on page 69. Derating factor see page 70. Other contact configurations on request. Page 8

49 Easy-Clean PCB Layout for Print Contacts Size Contact type Y R P 0 R 0 0 Fig. G8 Fig. GK Fig. GW..9 (mm) (mm) (mm) Termination Solder Contact type Socket. Contact type W pos Print Socket U V pos Contact diameter / Termination cross section Y R P 0 R Fig. : Length earth tag and pin G8 Fig. : Length earth tag and pin GK Earth tag.8 Earth tag.8 Solder contacts Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm Fig. : Length earth tag and pin GW Earth tag D D 6 0. Print contacts 0.6 D 0 0. Page 9

50 Easy-Clean Contact Configurations Size A Y R 0 R 0 0 Size Insulation body Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage termination side kv Solder Print Pogo-pin contact side Flat contact side A P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information on page 69. Derating factor see page 70. Other contact configurations on request. Page 0

51 Easy-Clean PCB Layout for Print Contacts Size. Contact type A Y R P 0 R 0 0 Fig. GK (mm) Termination Solder Contact type Socket Contact type W 9 pos Print Socket U V.8 Fig. : Length earth tag and pin GK Earth tag. Contact diameter / Termination cross section A Y R P 0 R 0 0 Solder contacts Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm 0.6 D D 6 0. Print contacts 0.6 D 0 0. Page

52 For your Notes Page

53 Accessories Page

54 Accessories Protective Caps for Standard and Easy-Clean Version For receptacles G8 Size Part number Dimensions in mm A B C D L Crimp ferrule and cable lug are included. C B Crimp ferrule Cable lug. D A L For in-line receptacle and receptacle GK Size Part number Dimensions in mm A B C L Receptacle GK: In-line Receptacle: Crimp ferrule Cable lug. Crimp ferrule and cable lug are included. A B C L Page

55 Accessories For plugs Push-Pull plug and Break-Away plug S and A Size Part number Dimensions in mm A B C L Crimp ferrule and cable lug are included. Crimp ferrule Cable lug. A B C L Environmental and electrical characteristics Type Performance Standard Tightness IP 67 IEC 609 Operating temperature C to + C IEC i+j Shielding effectiveness > db VG 9- Material Part Material Flammability Cap Conductive silicone UL9 (V) Lanyard Crimp ferrule, cable lug Polyester (PES) Brass, copper Shrinktube FPO (RNF-00) ASTM D 876 (0 sec) Assembly information including tools see ODU instruction (available at odu.de\amc\assembly). Page

56 For your Notes Page 6

57 ODU The System Supplier Page 7

58 ODU The System Supplier Everything from one Source Don t buy just the connector ODU supplies you with the ODU AMC series as a complete solution including cable assembly and over-moulding. Cable assembly is a very complex subject. It requires equal measures of expertise in the areas of connectors, cable and assembly. ODU meets all these requirements fully. We handle everything for you consultation, problems analysis, project planning, development, prototype construction with first sample test report, assembly, technical documentation in short, all the jobs involved in creating a complete solution you get everything from one source, with no intermediary suppliers. Assembly instruction you will find on our website: /amc/assembly Standard solutions Application specific solutions Page 8

59 ODU The System Supplier Every connection also needs its cable. Make no compromises here when it comes to the quality of the complete connection system. ODU gives you the complete system solution from one source, with no intermediary suppliers. Cable assembly is a very complex subject. It requires equal measures of expertise in the areas of connectors, cables and assembly. ODU meets all these requirements in full. Our competent assembly team tests the complete system to your specifications. Our assembly service promises you the same quality found in our connectors without compromises. Advantages for the customer Close cooperation with our customers to find the optimal solution ODU handles the complete processing, from pro - curing the cable to procuring connectors from other companies and assembly up to individual extrusion or potting Close cooperation and experience with well-known cable manufacturers Assembly of all standard lines, as well as special lines such as hybrid cable Assembly of extruded cable crossovers 00 % inspection systems can be used at the customer without testing Various potting options for a water-tight or vacuumtight system. Page 9

60 ODU The System Supplier Our outstanding supplier management system allows us to find the right cable for each customer whether it s a standard line or a special cable. We can connect almost every cable. Our companys global presence allows us to produce all projects, from small scale to large scale production, within the group swiftly and flexibly, and above all in constant quality. Not every company offers you all this 00 % final inspections Production in clean room acc. to EN ISO6- possible Automatic processes (cutting, stripping, attaching) Extrusion possible with a hot-melt and high pressure/ temperature process Ultrasound welding EMC-compatible assembly Application specific labeling Widest range of potting possibilities for sealed systems Extruded cable crossovers possible. Advantages for the customer Modern manufacturing facilities in Mühldorf (Germany), Shanghai (China), Sibiu (Romania) and Camarillo (USA) Reliability thanks to our company-wide quality strategy Products with durability and functional reliability Production to UL (file: E666) possible Inspections, such as crimp force monitoring, during production. Page 60

61 Technical Information Page 6

62 Technical Information Technical Data ODU AMC Standard Environmental and testing Type Performance Standard Tightness IP 68 IP 69 K Sand and dust Blowing sand and dust, settling dust Operating temperature Thermal shock C up to + C 6 C up to +0 C Humidity cyclic 8 % up to 9 %, 8 up to 7 C Low pressure (rapid decompression) Low pressure Icing Corrosion resistance 9. kpa to 8.8 kpa 7. kpa - C Rime ice 6 mm 96 h salt mist, % salt solution, C IEC 609 / MIL-STD-80F 8./ DIN MIL-STD-80F 0./ Procedure I / II DIN / IP6kx IEC i+j EIA 6--E IEC MIL-STD-A Method 00. Type III IEC AECTP 00, Procedure III (STANAG 70) MIL-STD-80F 00./ IEC MIL-STD-80F./ EIA-6-6B STANAG 70, AECTP MIL-STD-80F 09./ Mould growth European fungus IEC Solar radiation Chemical endurance Several substances ) ISO 670- Substances listed at ODU Datasheet Mechanical data Type Performance Standard Mechanical endurance Electrical data Type Performance Standard Contact resistance (fig. ) over 000 mating cycles,000 mating cycles IEC a EIA-6-09 Vibration MIL-STD Method 00 EIA-6-8 Shock 00 g amplitude, half sine pulse of ms, no discontinuity > us Contact diameter / resistance 0. mm < mohm 0.7 mm < mohm 0.9 mm < mohm. mm < mohm.0 mm < mohm IEC 60-- Shell resistance (fig. ) < mohm IEC 60-- Insulation resistance > 00MOhm IEC 60-- Shielding effectiveness ) > 6 db VG 9- AY, GKY connector pair MIL-STD Method 00 EIA-6-7 Fig. Measurement points A mv A Fig. Measurement points A mv A Page 6

63 Technical Information Material and surface treatments Material Standard Surface Standard Flammability EU Housing (conductive parts) Aluminium AlMgSiSnBi EN-AW 60 Ruthenium over electroless nickel Housing / Nut (non conductive parts) Aluminium AlMgSiSnBi EN-AW 60 Black anodized (hardcoat) US Backshell (Push-Pull plug) Backshell (Break-Away plug and in-line receptacle) Aluminium AlMgSiSnBi EN-AW 60 Ruthenium over electroless nickel Aluminium AlMgSiSnBi EN-AW 60 Electroless nickel SAE-AMS0 EMI-locking ring CuBe CW0C (.8) Electrodeposited nickel Crimp sleeve CuZn8Pb. CW608N (.07) C00 Electrodeposited nickel Colour ring PSU UL9 (V0) Insulation body PEEK UL9 (V0) contact Copper alloy CW6N (.00) C800.µm gold over electrodeposited nickel MIL-G-0D Socket contact Copper alloy CW6N (.00) C800.µm gold over electrodeposited nickel MIL-G-0D O-rings FVMQ (floursilikon) Potting potting compound UL9 (V0) Overmolding material TPU UL9 (HB) Shrink boots Polyester-elastomeer acc to. VG9 Page 6

64 Technical Information Technical Data ODU AMC Easy-Clean Environmental and testing Type Performance Standard Tightness IP 68 IP 69 K Sand and dust Blowing sand and dust, settling dust Operating temperature Thermal shock C up to + C 6 C up to +0 C Humidity cyclic 8% up to 9 % 8 up to 7 C Low pressure (rapid decompression) Low pressure Icing Corrosion resistance 9. kpa to 8.8 kpa 7. kpa C Rime ice 6 mm 96 h salt mist, % salt solution, C Mould growth European fungus IEC Solar radiation Chemical endurance Several substances ) ISO 670- IEC 609 / MIL-STD-80F 8./ DIN MIL-STD-80F 0./ Procedure I / II DIN / IP 6kx IEC i+j EIA 6--E IEC MIL-STD-A Method 00. Type III IEC AECTP 00, Procedure III (STANAG 70) MIL-STD-80F 00./ IEC MIL-STD-80F./ EIA-6-6B, STANAG 70, AECTP 00-09, MIL-STD-80F 09./ Mechanical data Type Performance Standard Mechanical endurance Electrical data Type Performance Standard Contact resistance (fig. ) over 000 mating cycles,000 mating cycles IEC a EIA-6-09 Vibration MIL-STD Method 00 EIA-6-8 Shock 00 g amplitude, half sine pulse of ms, no discontinuity > us MIL-STD Method 00 EIA-6-7 Contact diameter / resistance mm pogo pin < 0 mohm IEC 60-- Shell resistance (fig. ) < 0 mohm IEC 60-- Insulation resistance > 00 MOhm IEC 60-- Substances listed at ODU Datasheet Fig. Measurement points A mv A Fig. Measurement points A mv A Page 6

65 Technical Information Material and surface treatments Material Standard Surface Standard Flammability EU US Housing (conductive parts) Aluminium AlMgSiSnBi EN-AW 60 Ruthenium over electroless nickel Nut Aluminium AlMgSiSnBi EN-AW 60 Black anodized (hardcoat) Backshell Aluminium AlMgSiSnBi EN-AW 60 Electroless nickel SAE-AMS0 EMI-locking ring Stainless steel CW0C (.8) Electrodeposited gold Crimp sleeve CuZn8Pb. CW608N (.07) C00 Electrodeposited nickel Colour ring PSU UL9 (V0) Insulation body PEEK / PBT / PCT UL9 (V0) contact (pogo-pin) Copper alloy, CuBe, steel,. µm gold over electro deposited nickel (on piston) MIL-G-0D Socket contact Copper alloy CW6N (.00) C800. µm gold over electrodeposited nickel MIL-G-0D O-rings FVMQ (floursilikon) Potting potting compound UL9 (V0) Overmolding material TPU UL9 (HB) Shrink boots Polyester-elastomeer Acc. to VG9 Page 6

66 Technical Information International Protecting (IP) Classes DIN EN 609 (respectively IEC 9 / VDE 070 T) The housing and the locking system of the ODU AMC protect the contacts against outside mechanical influence, such as impact shocks, impurities, dust, unintended contact and penetration of moisture, waster or other liquids (coolants, oils, etc.). Protection classification is indicated with the letters IP and two numbers. Code letters (international protection) First index figure (foreign bodies protection) IP 6 8 Second index figure (water protection) Index Degree of protection Index Degree of protection 0 No protection against accidental contact, no pro tection against intrusion of solid foreign bodies. 0 Protection against contact with any large area by hand and against large solid foreign bodies with > 0 mm. Protection against contact with the fingers, protection against large solid foreign bodies with > mm. Protection against tools, wires or similar objects with >. mm. Protection against small foreign solid bodies with >. mm. No protection against water. Protection against vertical water drips. Protection against water drips (up to a angle). Protection against diagonal water drips (up to a 60 angle). As however > mm. Protection against splashed water from all directions. 6 Full protection against contact. Protection against interior detrimental dust deposition. Total protection against contact. Protection against intrusion of dust K Protection against water spray from all directions. Protection against temporary flooding. Protection against temporary immersion. Protection against water pressure. Protection against water jet of bar at a temperature of 80 C in accordance with DIN 000 / part 9. In accordance with DIN VDE 070, DIN EN 60 9, IEC 9 Source: ZVEI = German Association of the Electrotechnical and Electronic Industry e.v. Page 66

67 Technical Information Watertightness of the Series AMC Plug and in-line receptacle connection (case ) Overmolding Potting O-Ring O-Ring Potting Overmolding Plug and receptacle connection (case ) Overmolding Potting O-Ring O-Ring O-Ring Potting In mated condition the contacts are protected (in cases and ). In unmated condition the contacts can be protected using a protective cover (see page ). The cover must be removed before mating the plug with the receptacle. Protection against water through following seals Termination area Mated Unmated Position Position Cable Cable (Case ) Yes No Device Cable (Case ) Yes Yes Page 67

68 Technical Information Insulation Groups / Nominal Voltage / Test Voltage Insulation groups in acc. with DIN VDE 00 T/.79 Groups of connectors based on ambient and operating conditions. Example: A connector used in a shop environment falls into group B. (Laboratory environment would fall into Group A). Insulation group A0: For low power equipment in climate-controlled and dry rooms with only minimal heat rise when subjected to short circuit conditions. Insulation group A: For equipment operated in climate-controlled and dry rooms. Determination of nominal voltage from test voltage in accordance with VDE 067 The following explains how to derive the nominal voltage from the test voltage (for practical purposes nominal voltage, rated voltage and reference voltage are the same.) The operating voltage must be less than the nominal voltage. Example: The selected connector has a test voltage of,000 VAC and will be operated in a clean mechanical shop environment (insulation group B). According the table below, the connector has a nominal voltage of 0 VDC (the example shows both printed in bold). Notice: According to MIL-STD-, Method 00 higher test voltages are acceptable (see next page). Insulation group B: For equipment operated in living quarters, offices, and other commercial environments. Also for clean machine shops, laboratories, test stands, and medical environments. Insulation group C: Equipment primarily operated in industrial, commercial, and agricultural establishments. Non climate-controlled warehouses, workshops, boiler rooms and manufacturing floors. Insulation group D: Equipment operated on vehicles subjected to dirt, brake dust, and splash water or snow. Unprotected by housing. Table from DIN VDE 067 Reference voltage / Nominal voltage Test voltage in Volt (AC 0 Hz) Insulation group in Volt (DC) in Volt (AC) A0 A B C D , ,000, ,000, ,000,0, ,0,70, ,000,70,0, ,000,0,000,70, ,0,70,00,00, ,00,70,70,00,00,00,000,70,0,00,00,00 Page 68

69 Technical Information Operating Voltage acc. to SAE AS -Method 00. The values acc. to SAE AS -method 00. comply with MIL-Std. method 00. The chart values results are acc. to IEC 60-. The inserts have been tested in mated condition and the test voltage was applied to the pin insert. 7 % of the measured break-down voltage is the basic for the further calculation. of this value is the corresponding operating voltage. Caution Electrical appliances: for various applications the safety requirements regarding the operating voltage is even more severe! The relevant datas in such cases for the operating voltage are the creepage and clearance distances. For any advise how to chose the proper connector please consult us and indicate the safty standard which your product has to meet. All tests were performed at standard environment conditions (room temperature) and can be applied up to an altitude of,000 m. For any deviations one has to consider the reduction factor acc. to the relevant standards. Test voltage: Break-down voltage 0.7 Operating voltage: Break-down voltage Page 69

70 Technical Information Current Load Contacts Nominal single contact current load for pin / slotted socket (nominal diameter 0. mm.6 mm) Ø 0. mm Ø 0.7 mm Ø 0.9 mm Ø. mm Ø.6 mm 80 Measured temperature in C Load Current in Ampere Upper maximum temperature for standard contacts: + C Test contact was terminated to largest possible conductor. Connectors or cables with more than one contact or conductor generate a higher heat than a single contact. Therefore, a derating factor must be applied. For connectors the derating factor is applied according to DIN IEC 60- / VDE The derating factor is used starting with loaded wires. Derating factor Number of loaded wires Derating factor Page 70

71 Technical Information Conversions AWG Cross Section (AWG = American Wire Gauge) The AWG system describes the cross section of a wire using a gauge number for every 6 % increase in conductor cross section. With larger wire diameters, the AWG gauge numbers decrease; as the wire sizes increase, the AWG gauge numbers decrease. This is only valid for solid conductors. Most wires are made with stranded conductors. Compared to solid conductors stranded wires offer higher durability, higher flexibility and better performance under bending and vibration. Stranded wires are made from wires with smaller gauge sizes (higher AWG gauge number). The AWG gauge number of the stranded wire is equal to that of a solid conductor of the same size wire. The cross section of the stranded conductor is the sum of cross sections of the single conductors. For example, a AWG-0 stranded wire of 7 AWG- 8 conductors has a cross section of 0.6 mm²; an AWG- 0 stranded wire with 9 AWG- conductors has a cross section of 0.66 mm². Conversion table AWG/mm² Circular wire AWG Diameter Cross section Weight Max. resistance Inch mm mm² kg/km Ω/km 0 () (7/6) () (9/) (7/8) () (9/7) (7/0) () (9/9) () (9/0) () (7/8) (9/) () (7/0) (9/) () (7/) (9/6) () (7/) (9/8) () (7/6) (9/0) () (7/8) (9/) () (7/0) (9/) () (7/) , () , (7/) ,.00 8 () , () , () ,96.00 () , Page 7

72 For your Notes Page 7

73 Quality Management ODU has had a powerful quality management system in place for years. ODU has been successfully certified to ISO 900 since 99. In addition, the automotive sector of the company group is certified to ISO TS 699. The certification process was carried out by the internationally active BVQI (Bureau Veritas Quality International) company. ODU is also certified according the medical norm ISO 8 : 00 + AC : 007. Additional to this ODU is approved to different certifications: VDE, UL, UL wiring harness, SCA, VG, MIL, and DIN EN ISO 00:009. Please Visit our Websites! Page 7

74 The Complete ODU Product Range Single contacts (round or flat) High current connectors Cylindrical connectors with Push-Pull locking Modular attachable connectors PCB connectors Robust connectors Disposable Systems Application specific solutions AMC Advanced Military Connector Cable assembly Page 7

75 Your Partner in All Areas ODU means quality, flexibility and reliability. That s the reason why customers of all areas trust in our products: Automotive Energy Industrial Medical Measurement and testing Military Page 7

76 ODU Worldwide ODU Steckverbindungssysteme GmbH & Co. KG Otto Dunkel GmbH Pregelstr. 8 Mühldorf a. Inn Germany Telefon: Telefax: zentral@odu.de ODU France Phone: odu@odu.fr ODU Scandinavia Phone: sales@odu.se ODU UK Phone: sales@odu-uk.co.uk ODU USA Phone: sales@odu-usa.com ODU Shanghai Trading Phone: oduchina@odu.com.cn Other qualified representatives shown on our website: /sales Stand: 0/0 99-Katalog-AMC Design: KOMMA Werbeagentur GmbH