MET 487 Instrumentation and Automatic Control. Topics of Discussion
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1 ET 487 Instrumentation and Automatic Control Intro to Programmable Logic Controller Paul I-HaiI Lin, Professor Electrical and Computer Engineering Technology Purdue University Fort Wayne Campus Intro to PLC 1 Topics of Discussion Industrial Control using Relay Logics PLC Definition Evolution of PLC PLC System Components Brands of PLC PLC Programming Basic PLC Programming Examples Intro to PLC 2
2 Industrial Control Using Relay Logic On-Off Off Control of a 3-3 Phase Induction otor Star the otor Push START button coil energized Auxiliary contact closed: memorize the start action contact closed -otor start and run Stop the otor Intro to PLC 3 Industrial Control Using Relay Logic On-Off Off Control of a 3-3 Phase Induction otor Star the otor Stop the otor Push STOP button The coil circuit is interrupted and the coil is deenergized Both main contact and Auxiliary contact are open otor stop Intro to PLC 4
3 Evolution of the PLC Relay logic with wiring, relays, timers (cam timer, pneumatic system time delay), limit switches, and other component mounted on control panels (1960s) The first computer/plc (late 1960s to 1970s) ODICO 084 the world s s first commercial PLC The microprocessor-based PLC (1980s now) Other new technology - possible replacement for PLC Intro to PLC 5 Evolution of the PLC Other new technology - possible replacement for PLC Programmable Automation Controller Embedded PC Control, Reference History of the PLC, by Jim Pinto, 24/History_of_the_PLC.htm Intro to PLC 6
4 Definition of PLC A real-time computer system for automation control of electromechanical processes such as control of machines on manufacturing floor or assembly lines. Typical inputs connected to the PLC are switches (user inputs), sensors (process controlled variables), and/or analog inputs. Typical output connected to the PLC are actuators such as magnetic relay coil, solenoids, or analog outputs which in term drive motors, pneumatic or hydraulic cylinders. Communication modules (including RS 232, RS 485, Fieldbus,, Ethernet, Wireless, etc) are added for program download/upload and process data sharing Intro to PLC 7 PLC System Components PLC System Components CPU and emory Input odules Output odules Power Supply Programming Tools Communication odule Intro to PLC 8
5 Brands of PLC Rockwell Automation (Allen Bradley), Siemens SIATIC S (HI Basic Panel, Step 7 Basic engineering software), Schneider PLC (ODICO), electric.us/products-services/products/plcs services/products/plcs-pc-based-control-io/ GE Fanuc PLC, ABB PLC, AutomationDirect, e_controllers Intro to PLC 9 Brands of PLC Rockwell Automation (Allen Bradley), SLC 500 PLC 5 icrologix CompactLogix Intro to PLC 10
6 Brands of PLC Hitachi PLC, ds.com/en/product/plc/ EH odular ini PLC EH-150 EHV odular High Speed ini PLC H Series Large PLC for Plant Engineering ICRO-EH Webcontroller Fuji PLC, Panasonic PLC, Intro to PLC 11 PLC Programming Basic IEC Standard defines 5 programming languages Function Block Diagram (FBD) Ladder Diagram (LD) Structure Text (similar to Pascal Programming Language) Instruction List (similar to Assembly Language) Sequential Function Chart (SFC) Intro to PLC 12
7 PLC Programming Basic Ladder Diagram Boolean Algebra Logical AND Logical OR Logical NOT (Inverter) Truth Table V+ V- STOP START Auxiliary Contact AND Operation Coil ON = STOP (closed) AND START (ON) OR Coil ON = STOP (closed) AND Auxiliary Contact Closed Coil OR Operation Coil ON = SATRT (ON) OR Auxiliary Contact Closed Intro to PLC 13 PLC Programming Logical AND V+ V- A B V+ AND Operation = A AND B Coil V- A B AND Operation = A AND B Coil A B Standard Digital AND Gate Intro to PLC 14
8 PLC Programming Logical OR Intro to PLC 15 PLC Programming Logical NOT V+ V- A Coil Truth Table Inputs Output A Boolean Equation = NOT A A Standard Digital NOT Gate Intro to PLC 16
9 PLC Programming Boolean Equation F = (AB) + C Truth Table Inputs Output A B C F Boolean Equation F = (AB) + C F = (A AND B) OR C Intro to PLC 17 PLC Programming Rungs - Each horizontal row is called a rung Rails -The two vertical lines is called rails Input Examine If Closed (Normally Open) Examine if Open (Normally closed) Output symbol --( ( ) ) Addresses Input: I:1/0 I:1/15 Output: O:2/0 O:2/15 Intro to PLC 18
10 Internal Relay Timer Counter Parallel Circuits Series Circuits PLC Programming Intro to PLC 19 PLC Programming Equivalent Ladder Diagram for F = (AB) + C Intro to PLC 20
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