CONTROL MICROSYSTEMS. SCADAPack Micro 16. Quick Start Guide

Transcription

1 SCADAPack Micro 16 Quick Start Guide CONTROL MICROSYSTEMS SCADA products... for the distance 48 Steacie Drive Telephone: Kanata, Ontario Facsimile: K2K 2A9 Technical Support: Canada 888-2CONTROL

2 Control Microsystems Inc. All rights reserved. Printed in Canada. Trademarks TeleSAFE, TelePACE, SmartWIRE, SCADAPack, TeleSAFE Micro16 and TeleBUS are registered trademarks of Control Microsystems Inc. All other product names are copyright and registered trademarks or trade names of their respective owners. Material used in the User and Reference manual section titled SCADAServer OLE Automation Reference is distributed under license from the OPC Foundation. 1

3 Table of Contents 1 OVERVIEW IMPORTANT SAFETY INFORMATION QUICK-START PROCEDURE Connect Input Power Power Up In Cold Boot Mode Connect Computer to TeleSAFE Micro Install TelePACE Software Configure Computer Serial Port Select Controller Type Configure Register Assignment Configure Controller Serial Ports Program Ladder Logic Configure Monitor List Write Ladder Logic to the Controller Monitor On Line Mode TROUBLESHOOTING

4 1 Overview This document is meant to be a guide to help new users configure, program and operate the TeleSAFE Micro 16 controller, in a timely fashion. It is not meant as a substitute for the TelePACE Ladder Logic and TeleSAFE Micro 16 Controller manuals, but rather as a companion to these manuals. A strong background in both programmable logic controllers (PLC) and personal computers (PC) using Windows is highly recommended. If any problems arise during the setup, it may be necessary to then consult the appropriate manual or call the Control Microsystems Technical Support Department for assistance. 3

5 2 Important Safety Information Power, input and output (i/o) wiring must be in accordance with Class I, Division 2 wiring methods Article (b) of the National Electrical Code, NFPA 70 for installations in the U.S., or as specified in Section 18-1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction. WARNING! EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1, DIVISION 2. WARNING! EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING MODULES. WARNING! EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS. 4

6 3 Quick-Start Procedure 3.1 Connect Input Power Connect the 16Vrms or 24V wiring to the AC/DC PWR IN terminals on the 5203/5204 board. Do not apply power to the controller at this time. AC/DC PWR IN Terminals 3.2 Power Up In Cold Boot Mode This procedure initializes the serial communication parameters and the I/O database registers to their default values, erases the Register Assignment, Ladder Logic and C programs, and unlocks the controller. Hold down the LED POWER button. Apply power to the Micro 16 controller. Continue holding the LED POWER button for 25 seconds until the STAT LED begins to flash on and off continuously. Release the LED POWER button. LED Power Button 3.3 Connect Computer to TeleSAFE Micro 16 Connect a null modem cable from the computer serial port to com2 on the TeleSAFE Micro 16 controller board. 5

7 Null Modem Cable com2 3.4 Install TelePACE Software Insert TelePACE Programming Software Diskette #1 into the computer floppy diskette drive and run the setup.exe file included on this diskette. Follow the instructions and install the TelePACE Programming Software to the computer hard drive. 3.5 Configure Computer Serial Port Open the TelePACE program and select Communications PC Serial Port Settings from the pull-down menu bar. Select the Default button (lower right side of dialog box) and then change the Port (upper right side of dialog box) to reflect the computer serial port assignment. Select OK to close the dialog box. 6

8 3.6 Select Controller Type Select Controller Type and choose Micro Configure Register Assignment Make a list of all I/O modules that are to be connected to the TeleSAFE Micro 16 controller. Include 5000 Series modules as well as on-board I/O modules. Select Controller Register Assignment. If 5000 Series modules are to be used, select ADD and enter the module which corresponds to the particular 5000 Series module. Select a module address from the Address box and ensure that the 5000 Series module s dipswitch settings correspond to this address. Enter an appropriate Modbus register address in the Start box. Repeat this step for each 5000 Series module. If on-board modules are to be used, select ADD and enter the module which corresponds to the particular on-board module. Enter an appropriate Modbus register address in the Start box. Repeat this step for each on-board module. 7

9 The following example is a completed Register Assignment for a TeleSAFE Micro 16 controller with an on-board DIN 5203/4 digital inputs module and an AIN 5501 analog input module, addressed as Configure Controller Serial Ports Select Controller Serial Ports and modify the settings for com1, if applicable. The following example shows how com1 would be programmed to communicate via an external dial-up modem. 8

10 Controller serial port com2 is being used to write the ladder logic to the controller. It is recommended, therefore, that the settings for com2 not be modified at this time. Any changes to the com2 settings will disrupt the program download and cause a serial communication failure. 3.9 Program Ladder Logic Program the ladder logic code for your application. Refer to the TelePACE Ladder Logic User Manual for more information Configure Monitor List Select Edit Monitor List and add the registers that are to be monitored to the Monitor Addresses list on the right side of the dialog. This is accomplished, by either selecting addresses from the Addresses in Use list, and then selecting the Addresses >> button, or by entering a range of consecutive registers into the First Register and Last Register boxes, and then selecting the Range>> button. A completed Monitor List may appear like this: 3.11 Write Ladder Logic to the Controller Select Communications Write to Controller and write the ladder logic to the controller by selecting Start from the dialog Monitor On Line Mode Select Activity Monitor Online and follow the screen prompts: To Log On to the Controller, select Start. 9

11 To Switch to Debug to monitor the program execution, select Yes. The following Monitor List will appear and display the registers that were added to the Monitor List in step 11. The Quick-Start procedure is complete! 10

12 4 Troubleshooting If any problems occur at any step in the procedure, review the pertinent steps to ensure that they have been followed correctly. If you are unable to resolve the problem, please contact the technical support department at Control Microsystems for further assistance. Toll Free Technical Support Users in Canada and the United States may call our technical support department free of charge. You will be connected to the nearest support center to your time zone. Telephone: ( CONTROL) Kanata Technical Support Center Telephone, facsimile and support are available from 8:00 to 18:30 (North American Eastern Time Zone) at the following numbers. When calling, please ask for a Technical Support Representative. Telephone: Facsimile: Mailing Address: technicalsupport@controlmicrosystems.com Control Microsystems 48 Steacie Drive Kanata, Ontario, Canada K2K 2A9 11