M260 Load Cell Amplifiers

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1 E L M260 Load Cell Amplifiers Description. This fast start guide shows basic installation, setup, and calibration for most applications. For more specific information contact Minsterport. M260D LOAD CELL AMPLIFIER DANGER SUPPLY PLY N VAC COM O/P-2 O/P-3 Set Points Tare GROSS OUTPUTS TS INPUTS CONTROLOL LOAD CELLS CO OM I/P- -1 O/P- -3 I/P- -2 O/P- -2 ND GN +24 4V -A +A -A +A E E E E M260D; DIN rail mounting with external plug and socket terminals. For inclusion in an overall enclosure, for electrical safety. The 260D has plug and socket terminals for quick cabling access, and field servicing. M260S LOAD CELL AMPLIFIER M260S; Surface mounting. Internal terminals and gland entries. IP65 protection is conditional upon correct installation. The 260S is supplied with cable gland blanking plugs. Cables Ø 7-13mm Cables Ø 6-10mm Product Power Supply Part Number M260S Surface mount 10-32VDC M260/S0000 M260S Surface mount VAC M260/S0001 M260D DIN rail mount 10-32VDC M260/D0000 M260D DIN rail mount VAC M260/D0001 Supplied fitted in ABS Glanded enclosure; M260A in ABS Enclosure 10-32VDC M260/A0000 M260A in ABS Enclosure VAC M260/A0001 Optional interface expansion cards; Ethernet TCP/IP Single Channel + CANbus + USB M260/00010 Analogue V or ma Output + CANbus + USB + RS232 AW260/00100 [4-20mA] [0-24mA] [0-20mA] [+/- 10V] [+/- 5V] [0-10V] [0-5V] Profibus DP + CANbus M260/00020 Ethernet IP + CANbus M260/00030 Profinet + CANbus M260/00040 EtherCAT + CANbus M260/00050 Page 1

2 MINSTERPORT LTD LOAD CELL JUNCTION BOX PART NO: M100/0000X 1180 M260 Load Cell Amplifiers Target 260 Connections Typical M260 Connections using a standard load cell junction box shown, or M190 intelligent load cell junction box VAC or 10-32VDC supply options 3 Configurable SP relay outputs from Net or Gross values. Output max; 240VAC / 30VDC 5A Configurable Volt free/ttl Inputs for; Tare, Zero, Net / Gross, Print, Input max; 48VDC Optional Interface cards to provide CAN Bus / Analogue V or ma output / USB / RS232 / Ethernet / Industrial protocol All electrical work should be carried out by a competent person. Ensure power is isolated from the equipment before removing covers or disconnecting terminals. Optional Interface Expansion Cards Optional expansion cards may be fitted, providing either analogue voltage or current signals, CAN Bus, Ethernet TCP/IP, Ethernet IP, EtherCAT, Profinet, Profibus, RS232 and USB communication for process control. Disconnect power to process equipment before making changes to Interface cards, analogue signal wiring, programming, or output relay set points. A separate technical sheet is available for the Expansion cards. Contact Minsterport. Page 2

3 M260D V0.1 E L M260 Load Cell Amplifiers The M260D uses removable detachable screw terminal connectors. Connect to terminals on the front of the M260D. To access terminals on the M260S undo the 4 screws in each corner. A Littelfuse is fitted or equivalent. Series: TR5 250V AC, 1.25A 260S Internal Connections on PCB LOADCELL OUTPUT INPUT RELAY O/P-2 O/P-3 CAN_L CAN_H A- A+ COM EARTH LIVE/POS NTRL/NEG Options VAC 10-32VDC LOADCELL CAN_L CAN_H A- A+ Power supply cables to be 90 C / 380V continuous rating. Conductor c.s.a; > 22 gauge AWG / 0.5mm 2 <16 AWG / 1.5mm 2 Tighten screw terminals to 7.0 lb./in or 0.8 Nm torque. COM O/P-2 O/P-3 EARTH LIVE/POS NTRL/NEG OUTPUT INPUT RELAY POWER M260D LOAD CELL AMPLIFIER Input max; 48VDC TTL Control Volt free Contacts OUTPUTS DANGER SUPPLY OUTPUTS INPUTS CONTROL LOAD CELLS Options: VAC 10-32VDC SUPPLY Input max; 48VDC INPUT N VAC COM O/P-2 O/P-3 -A +A E E 260D Connections CONTROL LOAD CELLS EARTH LIVE +V NTRL -V COM O/P-2 O/P-3 TTL Signal Volt free Contacts CAN_L CAN_H A- A+ Load cell colour code Red + Excitation () White (+ Sense) () Blue - Excitation () Black (- Sense) () Green + Signal (+IN) Yellow - Signal (-IN) Screen (Scr) Connect Screen to -Ex Page 3

4 MINSTERPORT LTD LOAD CELL JUNCTION BOX PART NO: M100/0000X M260 Load Cell Amplifiers Excitation connections at load cell junction box TARGET 260D V0.1 LOADCELL M260 LOADCELL CAN_H A- A+ CAN_L OUTPUT INPUT RELAY O/P-2 O/P-3 COM LIVE/POS NTRL/NEG EARTH R G SC Y B SCN 6 Core to Junction Box. At the Junction Box; Link and. Link and. LOADCELL Optional Expansion Cards and CAN Bus connection CAN BUS up to 200 meters CAN_H CAN_L INPUT CONTROL M190 Junction boxes CAN_L CAN_H A- A+ M260 4 Core to Junction Box. At the Loadcell input; Link and. Link and. CAN BUS Termination TARGET 260D V0.1 LOADCELL CAN Bus is provided on all optional expansion cards. See separate leaflet for Expansion Card configuration. Up to 8 AW190 Intelligent load cell junction boxes can be connected to the CAN BUS. Each weigh controller can be set up to monitor any of the M190 IT Junction boxes connected, in any combination, and report back individual load cell faults or errors. No loss of accuracy from cable noise or resistance. Page 4

5 M260 Load Cell Amplifiers Operation of the set points is indicated M260 Display This indicates that the load has settled within the set motion band If the load is less than 1.9% of the maximum span; this symbol shows the display may be set to zero. To eliminate static system load, (tanks, containers, or pallet trucks etc,) press Tare. The display will show NET weight. Toggle between NET and GROSS weight displays. It is possible to inspect and adjust the set point values from the weighing display. Select the required set point. Adjust the value. See Output Setup. Press to return to the normal weighing display. 0 7Kg Zero 0Kg GROSS 0 30Kg Zero Set Points SP 1: 4000kg G SP 2: 2000kg N SP 3: 3000kg G SP 1 SP2 SP3 Set Point 1 0Kg NET 0 0Kg Zero Set Points Tare NET kg Page 5

6 M260 Load Cell Amplifiers Setup s Press the Minsterport logo panel Enter Password: Enter Password: Use to select digits. Roll round to start again. Increment the digits to the correct value. Press. Password is 260 The Main will display. Press to go the sub menus for each item. Use to increment digits. Roll over to start again. Enter Password: Press 0260 Display Edit the value as required. to save the value. to return to the previous menu. Graduations Decimal Point Divisions Graduations Page 6

7 M260 Load Cell Amplifiers Full Structure Display Brightness Info Graduations Decimal Point Divisions Motion Band Motion Time Units Sample Rate Digital Filtering Zero Span Zero Count Span Count Zero mv Span mv Input Setup Input 1 OFF Input 2 OFF Output Setup Fault Setup Optional Card Time & Date Keypad Access Unit Setup Set Point 1 Type Set Point 1 SP 1 Hyst. Set Point 1 Source Set Point 2 Type Set Point 2 SP 2 Hyst. Set Point 2 Source Set Point 3 Type Set Point 3 SP 3 Hyst. Set Point 3 Source Out of Range Fault Cable Break Fault Excitation Fault Optional Interface Expansion Card Set up - see separate Expansion card leaflet. Set Time Set Date Keypad 1 Access Keypad 2 Access Keypad 3 Access Keypad 4 Access Serial No. Trade Mode Remote display Restore Defaults Brightness Scroll to the required setting value. Press to return to the previous menu. 85% 80% Press to set the value. Optional Interface Expansion Cards The software will automatically identify optional expansion cards fitted to the main PCB. Further menu items will appear to configure the card features. Page 7

8 M260 Load Cell Amplifiers Display Graduations Decimal Point Divisions Graduations Graduations Number of increments dividing the full display range. Display range is Graduations x size of Divisions. Decimal Point Sets the Decimal position. Also affects the scale of Divisions, and the full display range. Divisions Divisions sets the size of the increments. Scale is related to decimal point. 1, 2, 5,10, 20, 50 or decimals thereof. Motion Band Motion Time Weight range and the period after which the load is deemed to be settled. Weight steps; 1, 2, 5,10, 20, 50 or decimals thereof. Units Select Kg, g, t, lb Sample Rate Display and edit the sample rate. Lower sample frequencies may also have 50 & 60Hz filters applied Digital Filtering Digital Filtering reduces noise effects. 0.0 is filter Off 0.99 is filter Maximum Decimal Point Divisions Motion Band Motion Time Units Units: Sampling Rate Sampling Rate: No Filtering: Sampling Rate Sampling Rate: 50Hz kg 0.10kg 0.20kg 0.10kg S Kg 33.2Hz 16.7Hz Digital Filtering Alpha value: 0.5 Page 8

9 M260 Load Cell Amplifiers Display Zero Span Zero Count The scale here is related to decimal point. Zero Calibrating... Zero Cal 0kg Zero Remove any weight from the scale. Wait for the system to settle. Press Cal. After a delay the display will return to the menu at Span. Span Span The weight should be as close to maximum capacity as possible. Enter the calibration weight into the display. Place the weight on the system. Allow the system to settle. Press Cal. After a delay the display will return to the. Span Calibrating... Span Cal kg Zero Count Span Count Displays the A/D counts, at calibrated zero, and calibrated span. We recommend leaving these as set. Note the values for future reference. Zero mv Span mv Displays the mv value of the zero calibration, and the span calibration at the calibration weight. We recommend leaving these as set. Note the values for future reference. Zero Count Span Count Zero Exc. Span mv Exec mV mV Page 9

10 TARGET 260S LOAD CELL AMPLIFIER M260 Load Cell Amplifiers Input Setup Input Setup Input 1 Input 2 OFF OFF Two inputs may be configured to Tare or Zero the display, switch between Net / Gross, or Print. Both accept +high external TTL signals. An onboard isolated 24V 100mA output is also available to loop back through external volt free signal contacts. Set Point 1 Type Input Setup Output Setup Default is Higher. Select Off, Lower or Healthy. Healthy output is on unless there is a fault. Set Point 1 Weight at which the relay will switch. Value dependent on the decimal setting. Set Points must be within the span range. SP1 Hyst. Hysteresis; The weight must change by this value to reset the switch. Set Point 1 Source The Set Point is based on the Net Weight or Gross Weight. These settings are repeated for all three Set Points 0 30Kg Input 1 Input type: Set Point 1 SP1 Hyst. Set Point 1 Type Set Point Type: SP Higher Healthy Set Point 1 Source Source: Higher or Lower Gross or Net weight Set Point Value Input Setup Print Net/Grs Zero Tare TTL Control Off Volt free Contacts INPUT Input max; 48VDC Output Setup Higher SP Lower kg kg Gross Set Points SP 1: 4000kg G SP 2: 2000kg N SP 3: 3000kg G SP 1 SP2 SP3 Page 10

11 M260 Load Cell Amplifiers Fault Setup Input Setup Output Setup Fault Setup Out of Range Fault Cable Break Fault Excitation Fault The unit can display self resetting warnings, or latching alarms. Alarms can only be cleared by access to the unit. Warning Set Points Alarm Set Points Kg Tare GROSS Kg Tare GROSS Alarm Warning Off Out of Range Fault Fault Type: Warning Warning Alarm Fault Setup Clear Default fault type is Warning, select Off, or Alarm. It is not possible to Calibrate in any Alarm. Set all fault types to Off whilst Calibrating. Complete calibration first. Then set fault types Faults Local: Out of Range Remote: No remote unit detected Clear Out of Range Fault Remove the load, Check the system. Cable Break Fault Detects if cables are broken. Excitation Fault Excitation supply is shorted. Cable Break Fault Fault Type: Warning Excitation Fault Fault Type: Warning Time & Date Time: 21:23:05 Date: 22Jan 14 Fault Setup Analogue Setup Time & Date Set Time Set Date Time & Date Set Time 21:23:08 Set Date 22 Jan 14 Page 11

12 TARGET 260S TARGET 260S Remote Display Zero Tare LOAD CELL AMPLIFIER LOAD CELL AMPLIFIER GROSS M260 Load Cell Amplifiers Keys may be disabled in normal weighing mode. All keys will function in Set up mode. Setup is repeated for all 4 keys. Set key On or Off Analogue Setup Time & Date Keypad Access Keypad 1 Access Keypad 2 Access Keypad 3 Access Keypad 4 Access Keypad 1 Access Enabled: Keypad Access On Time & Date Keypad Access Unit Setup Serial No. Displays unit serial number Trade Mode Select Trade mode; Yes or No. Trade mode is selected when the system is to be weights and measured approved. Remote display Two M260s may be connected together via CAN BUS with one as a slave. Select Remote Display Yes on the slave unit. The unit will reboot. Tare / Gross / Zero on Slave will be relayed to Master unit. Use Keypad Access to disable keys on slave unit if required. Both master and slave unit must be set to the same CAN BUS input channels. See CAN BUS settings on optional Analogue Card. Trade Mode CAN 1+3 Zero Set Points Remote Display Zero Unit Setup Yes No Tare GROSS Tare GROSS 1 3 Restore Defaults Reset the unit to factory default settings. Select Yes. Press. The unit will reboot. Restore Default Yes No MINSTERPORT LTD First Floor, Organia House, Bradford Road, Guiseley, Leeds, LS20 8NH, England. Tel: (01943) Fax: (01943) info@minsterport.com Web site: M260/ DS05352 issue 1 Minsterport Ltd 2018 Page 12

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