Partner conference The digital revolution
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1 Partner conference 2018 The digital revolution
2 SIRIUS 3RW5 Soft Starters As versatile as your application Unrestricted Siemens AG 2017 siemens.com/softstarter3rw5
3 SIRIUS 3RW5 Soft Starters As versatile as your application 3RW52 3RW55 Page 3
4 SIRIUS 3RW Soft Starters Portfolio at a glance Functionality Size 1 Size 2/3 Size 4 High performance 3RW55 ( 3) 3RW44 3-phase controlled General performance 3RW52 ( 3) Basic performance 3RW40 S0-S3 3RW40 S6-S12 2-phase controlled 3RW30 S00-S3 0 1,5 5, Power [kw] at 400 V Page 4
5 The SIRIUS 3RW5 Soft Starters sets new standards in Digitalization in the Motor Starters market available HMI 2018 Digitalization Condition Monitoring SIMATIC Energy Suite Digital Twin (Efficient Engineering) + Full Portfolio From 5.5 kw up to 1200 kw 3 product lines: Basic, General and High Performance + Simulation Tool Application specific functions Auto parameterization Preventive Maintenance + TIA Integration Communication PROFINET, PROFIBUS,... + Efficiently Combined Tested combinations (SIRIUS Modular System) Certificates for worldwide use + Simple and efficient Engineering Page 5
6 SIRIUS 3RW Soft Starters matches the versatility of your individual challenges in fixed speed applications Pumping Ventilating Compressing Conveying Processing Water & waste water sewage Cooling pump Hydraulic press Air conditioning Cooling Compressor Tunnel ventilation Air compressor Cooling compressor Compressor in biogas plant Conveyor belt in cement factory Conveyor belt in quarry Reamer in biogas plant Stone crusher in quarry Agitator in chocloate factory Centrifuge in card board recycling plant Page 6
7 SIRIUS 3RW30/40 Soft Starters Basic performance Top highlights Feature / Function Benefit Voltage ramp and current limitation function τ Protection of electric and mechanic Hybrid-technology (integrated bypass contactor) τ Less heat dissipation and temperature rise in the control cabinet, energy saving Parameter assignment by only two parameters τ Fast and easy commisioning Compact design τ Space and cost saving Tested load feeder combinations possible with components from the SIRIUS modular system τ Easy selection and design of electric components for motor control Page 7
8 SIRIUS 3RW52 Soft Starters General performance Top highlights Feature / Function Benefit Hybrid technology and 3-phase motor control τ Minimal heat dissipation and symmetric/optimal motor control TIA-Integration communication module, operator panel optional τ Efficient engineering and highest flexibility in many automation fields Soft Torque τ Reduced mechanical stress and optimal pump stopping Parameterization via rotary knobs/potentiometers τ Fast and easy commissioning Wide range control and main voltage τ Less variants, high availability in weak power grids Page 8
9 SIRIUS 3RW55 Soft Starters High performance Top highlights Feature / Function Benefit Autoparameterization τ Easy and adaptive commissioning even in changing load profiles Hybrid technology and 3-phase motor control τ Minimal heat dissipation and symmetric/optimal motor control TIA-Integration communication module, operator panel optional τ Efficient engineering and highest flexibility in many automation fields Operator panel with colored display, local ethernet, micro-sd τ High flexibility in user-interface and intuitive menu structure Pump stopping and Soft Torque τ Reduced mechanical stress and optimal pump stopping Page 9
10 SIRIUS 3RW55 Soft Starters Autoparameterization Use-Cases Autoparameterization in 3RW55 A B The clueless commissioning engineer What needs to be done? How does it work? Set rated motor current I e Set points: ramp-up time + current limitation ramp-up time Ramp-up time as control value Continuous optimization of parameters with every single start (initially with default-parameter set) Changing load What needs to be kept in mind? Underdimensioning (Soft Starter and/or motor) and/or too high switching frequency causes tripping of motor overload or device self proteciton Previously: Commissioning difficult and time consuming Autoparameterization: Soft and smooth motor start guaranteed perfect for constant and slightly changing load characteristics Page 10
11 SIRIUS 3RW59 Accessories Communication PROFINET-HF (switched Ethernet) PROFINET-Std, EtherNet/IP, Modbus-TCP PROFIBUS Modbus-RTU HMI HMI High-Feature HMI Standard Page 11
12 Product data overview 3RW44 3RW52 3RW55 Rated current A A A Main voltage V V V V V V V Bypass system Integrated (hybrid-technology) Number of controlled phases 3 Connection type Control voltage 115 V AC 230 V AC Standard, Inside Delta 24 V AC/DC V AC Electronic motor overload protection CLASS 5, 10, 15, 20, 30 CLASS 10A, 10E, 20E CLASS 5, 10, 15, 20, 30 Thermal motor overload protection PTC, Klixon, Thermoclick PTC Typ A, Thermoclick (optional) PTC Typ A, Thermoclick Analog Output V, 4-20 ma (optional) 0-10 V, 4-20 ma Protocol PB, PN-HF PN-Std, PB, MB-TCP, PN-HF, ETH-IP, MB-RTU Communication Operator panel/display PCB coating optional HMI Standard- and High-Feature-HMI High-Feature-HMI optional for cabinet door detachable/optional for cabinet door all PCBs Page 12
13 SIRIUS 3RW Soft Starters Size 4 Size 2/3 Size 1 3RW55 Depth < 200 mm Size 4 Size 2/3 Size 1 3RW52 Page 13
14 SIRIUS ACT with PROFINET short introduction Unrestricted Siemens AG 2017 siemens.com/sirius-act
15 SIRIUS ACT Performance in Action! Modern design + Extremely rugged + Easy to use + Flexible communication + Page 15
16 What is SIRIUS ACT with PROFINET?
17 SIRIUS ACT PROFINET Flexibility in all applications 1. PLC 2. Interface Module 3. Terminal Module 1. PLC 2. Failsafe Interface Module 3. Terminal Module System data Maximum expansion: 1 interface module + 20 terminal modules Cable length between modules: 1 meter Total cable length (IM TM): 10 meters Power supply: 24 V DC Page 17
18 SIRIUS ACT PROFINET Flexibility in all applications SIRIUS ACT PROFINET/PROFIsafe If there is a safety-related SIRIUS ACT device (e.g. EMERGENCY STOP up to SIL 3) in the application, it can be integrated easily via the fail-safe interface module (IM F). If safety-related, then connection to IM F. 1. PLC 2. Failsafe Interface Module 3. Terminal Module SIRIUS ACT application WITH safety SIRIUS ACT PROFINET All devices that are not safety-related can be integrated easily with the interface module (IM). 1. PLC 2. Interface Module 3. Terminal Module SIRIUS ACT application WITHOUT safety SIRIUS ACT PROFINET combined with standard cabling SIRIUS ACT standard contact modules + communication application A combination of terminal modules with standard modules is also possible. The standard contact modules must be snapped on first, always three of them; then the terminal modules. Page 18
19 SIRIUS ACT is part of integrated safety technology Integrated safety technology Features τ Customer benefits Detecting SIRIUS ACT AS-i AS-Interface SIRIUS ACT PROFINET F IM SIRIUS ACT can be integrated easily and quickly into the safety technology of an automation process via PROFINET/PROFIsafe. Reduces components and wiring Extended diagnostic capabilities Evaluating AS-Interface Reacting Page 19 PROFINET/PROFIsafe Distributed I/O with F modules SIRIUS motor starters Fail-safe controller SIRIUS contactors SIRIUS ACT enclosures and devices can be integrated easily and quickly into the safety technology of an automation process via ASIsafe. SIRIUS ACT is also integrated in the Safety Evaluation Tool. Link: Integrated in the TIA Portal Quick creation of reports and determination of the safety integrity level (SIL/PL) achieved via Safety Evaluation Tool
20 SIRIUS ACT PROFINET Just a few components for a complex panel Interface module Failsafe IM F Interface module IM Terminal module TM (command module) Terminal module TM (command and LED module) Terminal module TM (LED module) PROFINET/ PROFIsafe 4 DI (digital inputs) 1 DQ (digital output) 1 AI (analog input) 24 V power supply Spring-type connection: 3SU1400-1LL10-3BA1 Screw terminals: 3SU1400-1LL10-1BA1 PROFINET 24 V power supply Spring-type connection: 3SU1400-1LK10-3AA1 Screw terminals: 3SU1400-1LK10-1AA1 Max. 2 mechanical signals for mounting on all nonilluminated SIRIUS ACT devices Non-illuminated push buttons, selectors MLFB: 3SU1400-1MA10-1BA1 For mounting on all illuminated SIRIUS ACT devices, max. 2 mechanical signals Colors: red, green, yellow, white, amber, blue MLFB: 3SU1401-1MC CA1 For mounting on all SIRIUS ACT indicator lights Colors: red, green, yellow, white, amber, blue MLFB: 3SU1401-1ME DA1 Page 20
21 SIRIUS ACT PROFINET Accessories facilitate handling Memory module LEDs that can be integrated Cables Enables fast device replacement without engineering tools and product-specific engineering know-how Optional for IM; always available for IM F. Enhanced flexibility thanks to fast LED replacement on the interface module. 7-wire ribbon cable Grid: 1.27 mm Cross section: mm² (per stranded wire) MLFB: 3RK AA00 MLFB: 3SU1401-3BA 2 0-5AA Cable 5 m 3SU1900-0KQ80-0AA0 Cable 10 m 3SU1900-0KP80-0AA0 Page 21
22 Which customer benefits do SIRIUS ACT with PROFINET provide?
23 SIRIUS ACT PROFINET The clever way to connect Engineering Operator control & monitoring Ethernet Controller PROFINET Yesterday Standard Significantly reduced wiring Easy connection to HMI via PROFINET Quick and easy installation Reduces fault probability SIRIUS ACT PROFINET Today Panel HMI + SIRIUS ACT Panel HMI + SIRIUS ACT SIRIUS ACT with PROFINET Added value through reduced wiring Page 23
24 SIRIUS ACT PROFINET Fast and safe through PROFIsafe Engineering Operator control & monitoring Ethernet Controller PROFINET PROFINET / PROFIsafe SIRIUS ACT interface module EMERGENCY STOP does not need to be wired separately Safety and standard technology through one cable Reduced wiring SIRIUS ACT failsafe interface module Panel HMI + SIRIUS ACT Panel HMI + SIRIUS ACT SIRIUS ACT PROFINET Added value integrated safety technology Page 24
25 SIRIUS ACT PROFINET Create a digital twin Hardware configuration Features τ Customer benefits Engineering Ethernet Controller Structure of SIRIUS ACT Application in the TIA Portal SIRIUS ACT PN integrated into the TIA Portal Visual representation in the TIA Portal for better matching with hardware structure Simple and fast hardware configuration thanks to visual representatives No addressing of individual modules, physical addressing according to sequence Standardized data management Time saving thanks to intuitive hardware configuration PROFINET HMI - Touchscreen SIRIUS ACT PROFINET Hardware structure of the SIRIUS ACT application Page 25
26 Which advantages do you get with SIRIUS ACT PROFINET?
27 SIRIUS ACT PROFINET Diagnostics options without controller Hardware diagnostics Features τ Customer benefits How are faults found? LED test: all LEDs light up for 2 sec. when the supply voltage is applied Diagnostics via status LEDs Fast fault detection on the device Function test possible without controller and without controller know-how With or without controller No fault Function tests can be performed without controller System configuration possible without subject-specific knowhow Device defective! Wiring error SIRIUS ACT device has been operated Page 27
28 SIRIUS ACT PROFINET Device replacement without software and without stopping the system Device replacement Features τ Customer benefits How can modules be replaced in the field? Old interface module New interface module Remove EEPROM All data is stored on the EEPROM Insert EEPROM in a new device Devices can be replaced by persons who have no special knowledge Rapid device replacement No/brief system downtime EEPROM Page 28
29 SIRIUS ACT PROFINET A versatile system Integration into the TIA Portal + Integrated safety technology + Universal system for all SIRIUS ACT devices + Quick and easy installation + Reduced wiring + High flexibility based on additional interfaces (DI, DQ, AI) + Page 29
30 Thank you for your attention Wim Janssens Sales Specialist RC-BE DF CP / SIRIUS Soft Starter 3RW Guido Gezellestraat Beersel Mobile: wim.janssens@siemens.com Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested performance features are binding only when they are expressly agreed upon in the concluded contract. All product designations, product names, etc. may contain trademarks or other rights of Siemens AG, its affiliated companies or third parties. Their unauthorized use may infringe the rights of the respective owner. siemens.com Page 30
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