Quality inspection systems for pharmaceutical packing process
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1 Quality inspection systems for pharmaceutical packing process PHARMACEUTICAL PACKAGING APLICATIONS Brand protection and consumer safety continue to rise in importance. With ViShark inspection system, you can provide simple, reliable and efficient quality control and ensure that the pack multiple problems and its labelling are faultless. We offer a wide spectrum of solutions for meeting statutory regulations and maintaining the highest quality standards. Our quality tests include: foreign object detection, correct product, damaged products, color problems, overfill or absence, form problems, text recognition, package pictures verification and detection of the weight check, right up to the final pack inspection.
2 Blister packing verification 1. No-Fill Detection test 2. Size test 3. Broken tablets test 4. Extra objects test 5. Foreign objects test 6. Powder spill on blister area 7. Color accuracy test 8. Shape accuracy 9. Spotting or Defects test 10. Contamination test 11. Film overheating test 12. Counting test 13. Pharma code and expire date inspection Presence Missing content verification Color verification Multiple color verification by definition Overfilling Overfilling or Double content Average Color Product Recognition Product quality verification no influence of position, text on product or shine background Contamination Even the slightest contamination gets detected Foreign Objects / Color Mix-up Qualitative and product safety Damage / Faulty Positioning Damaged products Product Size Measurements The measurement detects length, thickness and height of capsules Shape Control Deformed products
3 Height Analysis Double object fill verification Powder Spill Detection Identifying small amount Open Capsules Detection Identifying even in difficult, low-contrast surroundings Foil Inspection Damage verification Powder Spill Analysis Identifying small amount Under-heating Foil Identifying even in difficult, low-contrast surroundings Overheating Foil Foil sticks to capsules Sealing Problem Toast verification of foil surface Product Expired Date Validation Verification of product expired date Portion Validation Verify different multiple colors capsules and tablets by definition
4 Industrial Camera Technical Specifications MODEL PIXELS SENSOR V5200 2MP (Color) EV76C570 SENSOR SIZE 1/1.8" MAXIMUM RESOLUTION PIXEL SIZE FRAME RATE SHUTTER EXPOSURE TIME SPECTRAL RANGE SNR DYNAMIC RANGE OPERATING MODE EXPOSURE WHITE BALANCE IMAGE PROCESSING IMAGE DATA FORMAT PRODUCT ID HARDWARE TRIGGER INTERFACE DATA INTERFACE TRANSMISSION DISTANCE SOFTWARE INTERFACE OPERATING SYSTEM LENS MOUNT RATED VOLTAGE (V) 1600(H) x 1200 (V) 4.5μm x 4.5μm 52FPS Global Shutter 0.02ms ~ 300ms 380nm ~ 650nm 39dB >52dB Continuous Output / Software Trigger / Hardware Trigger Manual / Auto / Area Manual / One-Time / Auto / Area RGB Gain;GAMMA ;Contrast;Saturation;Black Balance;Sharpness;2D 3D Noise Reduction;Saturation 8bit / 10bit RAW User Defined 6 PIN Connector(1*trigger input interface (Opto-couplers isolation),1*flashlight output interface (Opto-couplers isolation) GIGE VISION 100 Meters GIGE Vision V1.2/ GENICAM/ DirectShow / TWAIN Wind XP (32 bit) / Win7(32 bit/64 bit) / Win8(32 bit/64 bit) / Win8.1(32 bit/64 bit) / Win10 (64 bit) C / CS Mount 9~24V(Standard 12V Power Supply) RATED POWER (W) < 2.5W WORKING TEMPERATURE 0~50 WORKING HUMIDITY DIMENSION (MM) WEIGHT 10%~90%RH(No condensation) 44mm x 44mm x 42mm Approx. 150g
5 Industrial PC Technical Specifications PROCESSOR SUPPORT 1 core per 1 camera PROCESSOR MODEL OPERATIONAL MEMORY CONNECTION FOR SYSTEM Core I7 At least 8 GB USB port ETHERNET BOARD Gigabit Ethernet adapter ETHERNET NET SPEED Gigabit ОС Win7 \ Win10 64 bit External Software DATABASE TYPE SQL Server Express (or equivalent) MULTI-USER CLIENT SERVER MULTI-USER MOBILE ALLERTS MODULE VERSION MULTI-SERVER INSTALLATION Available option Available Option (This option allow for supervisor of production line to see the problems alerts and reports on-line on his on mobile phone and make instructions further to maintenance team order etc.) Available option this is global site\s installation version that allowing user to work with single control system with multiple cameras applications and combine in control business under singe system control with integration of our system to ERP system of client
6 Installation type Ethernet or Standalone Database of system Including alerts history, reports, settings, changes of system configuration, supervisors or operator data, we are storing all necessary information for system management and QA department.
7 Additional applications for medication safety improvements using desktop or mobile versions Medicine fill level control Medicine portion control Pharma codes, text and expired date control Product Color or Contrast Color Contrast verification Color verification
8 Machine Vision Systems and Components VISION SYSTEMS A selection of easy to deploy compact machine vision systems and smart cameras that can be used immediately for your application. ILLUMINATION Individual sources and lighting technologies like LED illumination, cold light sources, light guides, high frequency and halogen illumination, diode lasers, accessories for illumination units. OPTICS High quality lenses for general purpose, telecentric measuring lenses, macro and system lenses, semi-automatic and motorized lenses, accessories. CAMERAS A wide range of area scan and line scan cameras, 3D cameras, thermal cameras and contact image sensors, smart camera systems and accessories. CABLING Tested analogue and digital cables, plug-in connectors for machine vision, custom-made solutions produced in our own factory. ACQUISITION Wide range of products covering all acquisition standards using digital and analogue technology. Options for inbuilt pre-processing. SOFTWARE Powerful, user-friendly solutions and development libraries including our unique programming libraries, with HASP dongle protection. COMPUTERS Compact embedded or fully configured PC based vision computers using the latest computing technology to get the perfect platform for your industrial vision application. ACCESSORIES Wide range of accessories such as housings, mounting brackets, trigger distribution and conditioning solutions etc.
9 CONTACT US V5 Group Ltd. Address: Yokneam Illit, Afek 11b, Israel Web: Phone: Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. V5 GROUP Ltd. does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of V5 GROUP Ltd.
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