SIII Telescopic Fully Proportional Radio Remote System

Transcription

1 IOWA MOLD TOOLING CO., INC. P.O. Box 189 Garner, IA Tel: Fax: Manual # SIII Telescopic Fully Proportional Radio Remote System Revised: May 30, 2017 Copyright 2017 Iowa Mold Tooling Co., Inc. All rights reserved No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc. Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company

2 This document is the property of Cervis, Inc. and cannot be copied, modified, ed, or reproduced without the express prior written consent of Cervis, Inc. Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification. FCC Statements Two Part Warning This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) This device must accept any interference received, including interference that may cause undesired operation Unauthorized Modification NOTICE: The manufacturer is not responsible for any unauthorized modifications to this equipment made by the user. Such modifications could void the user s authority to operate the equipment (b) Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Industry Canada Statement This device complies with Canadian RSS-210. The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada s website Le présent appareil est conforme aux CNR d'industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Industry Canada Statement This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. RoHS Compliance Statement Cervis, Inc. complies with the requirements of Restriction of Hazardous Substances (RoHS/WEEE) Specification based on in-house practice and declaration of compliance from our vendors. For additional information concerning RoHS compliance, please contact Cervis, Inc. at: CERVIS, Inc. 170 Thorn Hill Road Warrendale, PA Phone: Fax: This product may contain material that may be hazardous to human health and the environment. In compliance with EU Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE): Do not dispose of the product as unsorted municipal waste. This product should be recycled in accordance with local regulations. Contact local authorities for detailed information. This product may be returnable to the distributor for recycling. Contact your distributor for details.

3 Table of Contents List of Figures... ii List of Tables... ii IMT Inc. Safety Precautions List of WSMB-8806 Equipment PG-2H12JS-8806 Handheld Remote Details PG-2H12JS-8806 Handheld Remote Switch and LED Description PG-2H12JS-8806 Battery Installation/Replacement PG-2H12JS-8806 Pistol Grip Remote Special Considerations PG-2H12JS-8806 Pistol Grip Remote Power Up PG-2H12JS-8806 Associate Mode PG-2H12JS-8806 Cable Backup Connector PG-2H12JS-8806 Proportional Output Adjustments MIN and MAX Adjustment Fundamentals MIN and MAX Adjustment Procedure Low End Calibration (Min) High End Calibration (Max) Exit Adjust Mode Factory Default Min/Max Optional PG-2H Handheld Remote Details PG-2H Handheld Remote Switch and LED Description PG-2H Battery Installation/Replacement PG-2H Pistol Grip Remote Special Considerations Power Up the PG-2H Pistol Grip Remote PG-2H Associate Mode PG-2H Cable Backup Connector PG-2H Proportional Output Adjustments MIN and MAX Adjustment Fundamentals Enter Adjust Mode Low End Calibration (Min) High End Calibration (Max) Exit Adjust Mode Factory Default Min/Max BU-2H18XF-8806 Base Unit Details BU-2H18XF-8806 Hardware BU-2H18XF-8806 Safety Link BU-2H18XF-8806 Notes BU-2H18XF-8806 Base Unit I/O Configuration BU-2H18XF-8806 Base Unit Mounting BU-2H18XF-8806 Base Unit Wiring System Specifications PG-2H12JS-8806 Handheld Remote Specifications Optional PG-2H Handheld Remote Specifications BU-2H18XF-8806 Base Unit Specifications BU-2H18XF-8806 Diagnostic Troubleshooting Appendix A: Exposure to Radio Frequency Energy Appendix B: Agency Identification Label Locations... 27

4 List of Figures Figure 1. WSMB-8806 System Diagram...2 Figure 2. PG-2H12JS-8806 Handheld Remote and Switch Layout...3 Figure 3. PG-2H Remote Battery Installation...5 Figure 4. Associate Pistol Grip to Base Unit...6 Figure 5. PG-2H12JS-8806 Umbilical Connector Pinout and Cable Wire Connections...7 Figure 6. Enter Adjust Mode...8 Figure 7. Optional PG-2H Handheld Remote and Switch Layout Figure 8. PG-2H Remote Battery Installation Figure 9. Associate Pistol Grip to Base Unit Figure 10. PG-2H Umbilical Connector Pinout and Cable Wire Connections Figure 11. Enter Adjust Mode Figure 12. BU-2H18XF-8806 Base Unit Figure 13. Channel Types xx-yy-zz Figure 14. BU-2H18XF-8806 Mounting Dimensions Figure 15. BU-2H18XF-8806 P1 and P2 Pinout Figure 16. Agency Identification Label Locations List of Tables Table 1. List of Equipment...2 Table 2. PG-2H12JS-8806 Handheld Switch Description...4 Table 3. PG-2H12JS-8806 Handheld LED Diagnostic Information...4 Table 4. PG-2H12JS-8806 PSI As Percent of Overload Setpoint LEDs...4 Table 5. Function Default Settings...9 Table 6. PG-2H Handheld Switch Description Table 7. PG-2H Handheld LED Diagnostic Information Table 8. Function Default Settings Table 9. BU-2H18XF-8806 Base Unit Hardware Specifications Table 10. BU-2H18XF-8806 Safety Link Table 11. BU-2H18XF-8806 Base Unit Channel Configuration Table 12. BU-2H18XF-8806 Base Unit Wiring Table Table 13. PG-2H12JS-8806 Handheld Remote Specifications Table 14. Optional PG-2H Handheld Remote Specifications Table 15. BU-2H18XF-8806 Base Unit Specifications Table 16. BU-2H18XF-8806 Base Unit LED Diagnostic Troubleshooting Table 17. Display Messages... 26

5 IMT Inc. Safety Precautions Read and follow all instructions. Failure to abide by Safety Precautions may result in equipment failure, loss of authority to operate the equipment, and personal injury. Use and maintain proper wiring. Follow equipment manufacturer instructions. Improper, loose, and frayed wiring can cause system failure, equipment damage, and intermittent operation. Changes or modifications made to equipment not expressly approved by the manufacturer will void the warranty. Owner/operators of the equipment must abide by all applicable Federal, State, and Local laws concerning installation and operation of the equipment. Failure to comply could result in penalties and could void user authority to operate the equipment. Make sure that the machinery and surrounding area is clear before operating. Do not activate the remote control system until certain that it is safe to do so. Turn off the handheld remote and remove power from the base unit before attempting any maintenance. This will prevent accidental operation of the controlled machinery. Power is removed from the base unit by detaching the 12-pin cables from the base unit connectors P1 and P2, or by removing the source power from the circuit. Use a damp cloth to keep units clean. Remove mud, concrete, dirt, etc. after use to prevent obstructing or clogging the buttons, levers, wiring, and switches. Do not intentionally allow liquid to enter the handheld or base unit enclosures. Do not use high pressure equipment to clean the handheld remote or base unit. Disconnect the radio base unit before welding on the machine. Failure to disconnect the base unit may result in destruction of or damage to the base unit. Operate and store units only within the specified operation and storage temperatures defined in this document. Keep high-energy RF devices away from handheld remotes. Activation of high-power communication radios, for instance, in close proximity to handheld remotes can result in interference and false circuit activation. Do not key 2-way radios while using the handheld remote. 1 Manual No: /30/2017

6 1.0 List of Equipment Table 1. List of Equipment Qty. Part # Description TRANSM-RAD REM TELE S3 FP NON-G FHSS 240 TRANSM-RAD REM TELE S3 FP GATED FHSS 24 RECEIVER-RAD REM TELE S3 FP FHSS OPTION to loads Remote Receiver Fully Proportional non-gated remote Fully Proportional gated remote Fully proprotional receiver. Important Note: The system base unit can be controlled by only one pistol grip handheld remote at any given time. The default condition of the when first shipped is that it is to be paired with a But, it can be configured to be used with a handheld remote if desired. To do so, the chosen must be manually associated to the handheld remote control, the details of which are explained in Heading 3.5 Associate Mode. (Please allow about 70 seconds for the base unit to complete the software conversion. The system is ready for use when the BU display shows IMT.) Once the is associated to the remote, a will not function properly if an attempt is made to control the system with it. To return control to an Associate procedure for that handheld remote Heading 2.5 must be performed after which the will not be able to be used for control of the base unit unless it is re-associated with it. 2 2 Manual No: Manual No: 5/30/2017 4/10/2017

7 2.0 Handheld Remote Details Figure Handheld Remote and Switch Layout 3 Manual No: /30/2017

8 2.1 Handheld Remote Switch and LED Description Table Handheld Switch Description Switch Location Label Switch Style M-Stop MACHINE STOP Maintained Push/Twist Release Trigger (none) Momentary Trigger SW1 UP AIR ON/OFF SW1 DOWN RPM HI/LO 3-position momentary toggle SW2 UP HORN/TX ON SW2 DOWN TX OFF 3-position momentary toggle SW3 UP ENGINE START SW3 DOWN ENGINE STOP 3-position momentary toggle JS1 Y+ BOOM DOWN JS1 Y BOOM UP JS1 X BOOM CCW Open Gate Dual Axis Joystick JS1 X+ BOOM CW JS2 Y+ WINCH OUT JS2 Y WINCH IN JS2 X RET Open Gate Dual Axis Joystick JS2 X+ EXT Table Handheld LED Diagnostic Information Name Color LED Information Condition TX rapid blinking Handheld is transmitting 1 TX Green TX solid Switch active on handheld RX blinking (indication of RF signal 2 RX Amber Base unit messages received integrity) 3 BAT Red BATT slow blinking Low battery 4 ERR Amber ERR solid Trigger sequence error ERR Other Alternating TX and ERR alternating with RX and BATT Attempt made to turn on the handheld while the STOP is down ERR Other Alternating TX and RX alternating with ERR and BATT Attempt made to turn on the handheld While a switch is stuck, held, broken, etc. Table PSI As Percent of Overload Setpoint LEDs LED Percent Color Indication 5 >100 Red >100% of Overload Setpoint when FLASHING 90 Red 90% of Overload Setpoint when ON 6 80 Amber 80% & < 90% of Overload Setpoint when ON 7 60 Green 60% & <80% of Overload Setpoint when ON 8 40 Green 40% & <60% of Overload Setpoint when ON 9 20 Green 20% & <40% of Overload Setpoint when ON 4 Manual No: /10/2017 5/30/2017

9 2.2 Battery Installation/Replacement This SmaRT handheld remote unit is powered by four size AA batteries. When installing batteries, be sure to observe proper polarity as marked on the inside of the compartment to avoid damaging the unit. To replace or install batteries in the handheld: 1. Loosen the four Phillips battery compartment cover screws on the rear of the remote and lift the cover from the handheld. 2. Install or replace with four (4) fresh size AA alkaline batteries. Observe the proper polarity by positioning the batteries as indicated in the battery compartment. See Figure Replace the compartment cover and tighten the four Phillips screws. These screws should not be over-tightened, but they must be tight enough to assure the gasket provides a proper seal. Observe proper polarity when placing batteries into the cradle. Improper battery placement can result in excessive heat, battery explosion, injury to the operator, and damage to the remote. Sealing Gasket Figure Remote Battery Installation Note: Cover screws must be tightened enough to assure the sealing gasket is compressed. Do not over-tighten the screws! 2.3 Pistol Grip Remote Special Considerations Inactivity timeout is ten (10) minutes. Trigger must be pulled and used as an enable for the joystick functions. 2.4 Pistol Grip Remote Power Up To activate (turn on) the pistol grip remote, pull the STOP button UP and then hold SW2 UP until the LEDs flash and TX begins to rapidly blink (approximately one second). Release SW2. Normal system operation is indicated by LEDs TX and RX rapidly blinking. 5 Manual No: /30/2017

10 2.5 Associate Mode Note: If the base unit is configured for association to a pistol grip, there will be a pause when attempting to Associate to a pistol grip about 70 seconds during which time the base unit display will indicate activity while the base unit loads the appropriate tables. Please be patient. If a spare or replacement handheld is to be introduced to a base unit, association will be necessary. Only one handheld can be associated to a base unit at any time if a spare is associated, the original handheld must be associated to be brought back to service. The pistol grip remote allows one-to-one association with a base unit. To associate there must be a clear line of sight between the handheld and the base, and both units must be OFF (powered down). Association cannot occur while in Umbilical Mode 1. The pistol grip remote is powered down by depressing the oversized STOP button or by actuating SW3 Down. The base unit is powered down by removing P1 and P2 connectors, or by removing the source power from the unit. Do not operate the trigger while associating. 1. Stand near to the base unit (in clear line of sight). 2. Twist the MACHINE STOP button clockwise. It pops UP. 3. Hold SW2 UP (TX ON) and SW3 DOWN (STOP). All four LEDs will flash once and then TX (transmit) continuouesly blinks (flickers), RX, ER, and Battery go out. 4. Continue to hold SW2 and SW3; Power the base unit. TX and RX LEDs rapidly blink indicating transmitting and receiving, the Battery LED goes out, and ER LED remains lit solid while the switches are being held. 5. Release SW2 and SW3. Handheld and base unit Association is complete when the ERR goes out while TX and RX continue to blink (fllicker) when the switches are released. STOP SW2 SW3 Figure 4. Associate Pistol Grip to Base Unit 1 Association can occur if the batteries are installed in the handheld and able to provide power. In that case, even though the umbilical cable is connected, the unit will activate, enter RF mode, and possibly begin to Associate if the appropriate switches are active. 6 Manual No: /30/2017

11 2.6 Cable Backup Connector Black Common Blue CAN H Brown CAN L White +12 VDC Figure 5. P Umbilical Connector Pinout and Cable Wire Connections 2.7 Proportional Output Adjustments MIN and MAX Adjustment Fundamentals Keep in mind at all times that you are going to control a moving piece of machinery. You must strictly adhere to the safety instructions described on page 1, Cervis Inc. Safety Precautions of this manual. The operator must make sure the area around the controlled machine is safe to operate before performing dynamic MIN and MAX adjustments. The base unit must be powered for dynamic adjustment. The base unit LEDs and display should be close enough to be easily read. Adjust Mode timeout defaults to a ten (10) second window of opportunity, where the unit returns to normal operating mode if none of the switches are operated within the 10-second window. The timer resets to 10-seconds each time a switch or the trigger is operated while in Adjust Mode. Adjust Mode is exited by pressing the RED STOP button, by waiting for 10-seconds without operating any of the function switches on the unit, or by releasing the function switch used to enter trigger adjustment. The RED STOP button must be UP before attempting to use the MIN and Max Adjustment Procedure. 7 Manual No: /30/2017

12 2.7.2 MIN and MAX Adjustment Procedure 1. Activate SW2 UP to turn on the pistol grip. 2. Adjust Mode is entered by holding SW1 DOWN and SW2 UP until the bottom three base unit LEDs begin to flash (about 8-seconds). Adjust Mode is indicated when the bottom three base unit LEDs OUT, IN, and ERR begin flashing. The base unit display will show CAL. To enter Adjust Mode, hold handheld SW1 and SW2 until base unit LEDs OUT, IN, and ERR begin to flash. SW1 SW2 About 8-seconds Figure 6. Enter Adjust Mode 3. Release SW1 and SW2. The bottom three LEDs will stop flashing and ERR will light solid Low End Calibration (Min) The ERR LED on the base unit will light solid, indicating Function Select Mode Min. The base unit display will show L 0. To select the minimum crane function value, first activate the trigger and then activate the joystick of the desired crane function beyond 50% deflection. The display will show the current minimum value stored. Release the joystick and observe that the ERR LED on the base unit will flash indicating Function Adjust Mode Min active. If the current minimum value is the desired value, activate SW1 Down and release to maintain the current value. Or, activate SW2 Down to turn off the handheld. DO NOT STORE! Or To reset the Minimum value to 00, activate SW2 Up (Store). Or To adjust the Minimum value, continue to hold the trigger and slowly activate the joystick again until machine movement is initiated or the desired value is shown on the base unit display. Activate switch SW2 Up to store the desired value. Release the trigger and the joystick. After Storing, the IN LED on the base unit will light solid, indicating Function Select Mode Max. Proceed to High End Calibration (Max) below. Note: Activating SW1 Down or SW2 Up will toggle between MIN and MAX while in Function Select Mode. 8 Manual No: /30/2017

13 2.7.4 High End Calibration (Max) The IN LED on the base unit will light solid, indicating Function Select Mode Max. The base unit display will show H 00. To select the maximum crane function value, first activate the trigger and then activate the joystick of the desired crane function beyond 50% deflection. The display will show the current maximum value stored. Release the joystick and observe that the IN LED on the base unit will flash indicating Function Adjust Mode Max active. If the current maximum value is the desired value, activate SW1 Down and release to maintain the current value. Or, activate SW2 Down to turn off the handheld. DO NOT STORE! Or To adjust the Maximum value, continue to hold the trigger and slowly activate the joystick again until machine movement is maximized or the desired value is shown on the base unit display. Activate switch SW2 Up to store the desired value. Release the trigger and the joystick. After Storing, the ERR LED on the base unit will light solid, indicating Function Select Mode Min. Return to Low End Calibration (Min) above to continue to set additional crane function minimum values. Note: Activating SW1 Down or SW2 Up will toggle between MIN and MAX while in Function Select Mode Exit Adjust Mode Adjustment Mode is exited by releasing all controls and waiting approximately 10-seconds (when in Function Select Modes only), or by shutting off the pistol grip (switch SW2 Down or RED STOP button), or by activating SW1 Down and SW2 Up Factory Default Min/Max The table below indicates the factory default minimum and maximum crane function values. Table 5. Function Default Settings Function Low High Function Low High BOOM DOWN WINCH DOWN BOOM UP WINCH UP ROTATE CW BOOM EXTEND ROTATE CCW BOOM RETRACT Manual No: /30/2017

14 3.0 Optional Handheld Remote Details Figure 7. Optional Handheld Remote and Switch Layout 10 Manual No: /30/2017

15 3.1 Handheld Remote Switch and LED Description Table Handheld Switch Description Switch Location Label Switch Style Stop MACHINE STOP Maintained Trigger (none) Momentary SW1 UP ENGINE START/HORN Momentary SW1 DOWN ENGINE STOP Momentary SW2 UP BOOM DOWN Momentary SW2 DOWN BOOM UP Momentary SW3 UP WINCH DOWN Momentary SW3 DOWN WINCH UP Momentary SW4 UP EXTEND IN Momentary SW4 DOWN EXTEND OUT Momentary SW5 UP ROTATE CCW Momentary SW5 DOWN ROTATE CW Momentary SW6 UP TX ON/OFF Momentary SW6 DOWN SHIFT Momentary SW7 UP SW7 DOWN AIR ON RPM HI RPM LO AIR OFF Momentary Momentary Table Handheld LED Diagnostic Information LED Information Condition Color TX rapid blinking Handheld is transmitting Green TX solid Switch active on handheld RX blinking (indication of RF signal integrity) RX rapidly blinking ERR solid ERR blinking Base unit messages received Handheld is in umbilical mode Trigger without crane function Overload Amber Red BATT slow blinking Low battery Amber TX and ERR alternating with RX and BATT TX and RX alternating with ERR and BATT Attempt made to turn on the handheld while the STOP is down Attempt made to turn on the handheld While a switch is stuck, held, broken, etc. Alternating Alternating 11 Manual No: /30/2017

16 3.2 Battery Installation/Replacement This SmaRT handheld remote unit is powered by four size AA batteries. When installing batteries, be sure to observe proper polarity as marked on the inside of the compartment to avoid damaging the unit. To replace or install batteries in the handheld: 1. Loosen the four Phillips battery compartment cover screws on the rear of the remote and lift the cover from the handheld. 2. Install or replace with four (4) fresh size AA alkaline batteries. Observe the proper polarity by positioning the batteries as indicated in the battery compartment. See Figure Replace the compartment cover and tighten the four Phillips screws. These screws should not be over-tightened, but they must be tight enough to assure the gasket provides a proper seal. Observe proper polarity when placing batteries into the cradle. Improper battery placement can result in excessive heat, battery explosion, injury to the operator, and damage to the remote. Sealing Gasket Figure Remote Battery Installation Note: Cover screws must be tightened enough to assure the sealing gasket is compressed. Do not over-tighten the screws! 3.3 Pistol Grip Remote Special Considerations Inactivity timeout is ten (10) minutes. Umbilical connection to utilize the Brad Harrison connector. Pistol grip umbilical power is +12VDC no change in existing cable harness that provided power to the existing wireless system from the battery. Function switch must be engaged before the proportional trigger can be used. 3.4 Power Up the Pistol Grip Remote To activate (turn on) the pistol grip remote, twist the STOP button UP (clockwise) and then hold SW6 UP until the LEDs flash and TX begins to rapidly blink (approximately one second). Release SW6. Normal system operation is indicated by LEDs TX and RX rapidly blinking. 12 Manual No: /30/2017

17 3.5 Associate Mode Note: If the base unit is currently associated to a pistol grip, there will be a pause when attempting to Associate to a pistol grip about 70 seconds during which time the base unit display will indicate activity while the base unit loads the appropriate tables. Please be patient. If a spare or replacement handheld is to be introduced to a base unit, association will be necessary. Only one handheld can be associated to a WSMB-8690 base unit at any time if a spare is associated, the original handheld must be associated to be brought back to service. The pistol grip remote allows 1-to-1 association to a base unit. To associate there must be a clear line of sight between the handheld and the base, and both units must be OFF (powered down). Association cannot occur while in Umbilical Mode 2. The pistol grip remote is powered down by depressing the oversized mushroom-style STOP button or by actuating SW6 UP. The base unit is powered down by removing P1 and P2 connectors, or by removing the source power from the unit. Do not operate the trigger while Associating. 1. Stand near to the base unit (in line of sight). 2. Twist the MACHINE STOP button clockwise to the UP position. 3. Hold SW7 in the ASSOCIATE (UP) position. 4. Hold SW6 in the TX ON/OFF (UP) position. All four LEDs will light. When all but the TX go out and is blinking, continue to hold SW6 and SW7. 5. Power Up the base unit. 6. Release SW7 and SW6. Handheld and base unit association is complete when TX and RX continue to blink (fllicker) when the switches are released. S6 S7 STOP Figure 9. Associate Pistol Grip to Base Unit 2 Association can occur if the batteries are installed in the handheld and able to provide power. In that case, even though the umbilical cable is connected, the unit will activate, enter RF mode, and possibly begin to Associate if the appropriate switches are active. 13 Manual No: /30/2017

18 3.6 Cable Backup Connector Figure 10. PG-2H Umbilical Connector Pinout and Cable Wire Connections 3.7 Proportional Output Adjustments MIN and MAX Adjustment Fundamentals Keep in mind at all times that you are going to control a moving piece of machinery. You must strictly adhere to the safety instructions described on page 1, Cervis Inc. Safety Precautions of this manual. The operator must make sure the area around the controlled machine is safe to operate before performing dynamic MIN and MAX adjustments. The base unit must be powered for dynamic adjustment. The base unit LEDs and display should be close enough to be easily read. Adjust Mode timeout defaults to a ten (10) second window of opportunity, where the unit returns to normal operating mode if none of the switches are operated within the 10 second window. The timer resets to 10 seconds each time a switch or the trigger is operated while in Adjust Mode. Adjust Mode is exited by pressing the STOP button, by waiting for 10 seconds without operating any of the function switches on the unit, or by releasing the function switch used to enter trigger adjustment. 14 Manual No: /30/2017

19 3.7.2 Enter Adjust Mode 1. Activate the controller on by twisting the STOP button clockwise until the button pops UP, then move SW6 UP and allow it to return to center activating the handheld. 2. Adjust Mode is entered by first holding SW6 UP and then, while still holding SW6, hold SW7 DOWN for eight seconds (until the bottom three base unit LEDs begin to flash). Adjust Mode is indicated when the bottom three base unit LEDs OUT, IN, and ERR begin flashing. If a display is present on the base unit it will show CAL. 3. Allow SW6 and SW7 to return to center. The bottom three LEDs will stop flashing and ERR will light solid. To enter Adjust Mode, hold handheld S7 and then S6 until base unit LEDs OUT, IN, and ERR begin to flash. S6 S7 About 4-seconds Figure 11. Enter Adjust Mode Low End Calibration (Min) The ERR on the base unit will light solid indicating Function Select Mode Min. The base unit display will show L 00. To select the minimum crane function value, first activate the selected toggle switch and then move the Trigger beyond 50% deflection. The display will show the current minimum value saved. Release the trigger, but continue to hold the toggle and observe that the ERR LED on the base unit will flash indicating Function Adjust Mode Min active. If the default value is desired, briefly activate SW6 UP and release to maintain the current value. Or, activate SW6 UP and hold to turn off the handheld. DO NOT STORE! Or To reset the Minimum value to 00, activate SW7 Down (Store). Or To adjust the Minimum value, continue to hold the chosen toggle switch and slowly activate the Trigger again until machine movement is initiated or the desired value is shown on the base unit display. Activate switch SW7 Down to store the desired value. Release the trigger and the toggle switch. After Storing, the IN LED on the base unit will light solid, indicating Function Select Mode Max. Proceed to High End Calibration (Max) below. Note: Activating SW6 UP or SW7 DOWN will toggle between MIN and MAX while in function select mode. 15 Manual No: /30/2017

20 3.7.4 High End Calibration (Max) The IN LED on the base unit will light solid, indicating Function Select Mode Max. The base unit display will show H 00. To select the maximum crane function value, first activate the chosen toggle switch and then move the Trigger beyond 50% deflection. The display will show the current maximum value stored. Release the trigger, but continue to hold the toggle and observe that the IN LED on the base unit will flash indicating Function Adjust Mode Max. If the previously set value is desired, briefly activate switch SW6 Up to maintain that value and proceed to Low End Calibration (Min) if needed. Or To adjust the Maximum value, continue to hold the chosen toggle switch and slowly activate the Trigger again until the desired machine movement is achieved or the desired value is shown on the base unit display. Activate switch SW7 Down to store the desired value. Release the trigger and toggle switch. After storing, the ERR LED on the base unit will light solid indicating that the process has returned to function select mode min. Return to Low End Calibration (Min) above Exit Adjust Mode Adjustment Mode is exited by releasing all controls and waiting approximately 10-seconds (when in Function Select Modes only), or by shutting off the pistol grip (switch SW6 Up or STOP button) Factory Default Min/Max The table below indicates the factory default minimum and maximum crane function values. Table 8. Function Default Settings Function Low High Function Low High BOOM DOWN WINCH DOWN BOOM UP WINCH UP ROTATE CW BOOM EXTEND ROTATE CCW BOOM RETRACT Manual No: /30/2017

21 4.0 Base Unit Details Figure Base Unit 4.1 Hardware Table Base Unit Hardware Specifications Required Fields Description Notes Control Power 7-28VDC Using 12VDC RF 100mW Slow linear channel hopping DSSS Antenna Option Internal Discrete I/O high side outputs, 1-low side input Proportional Channels 8 PWM outputs Analog Channel mA Type Message Periodicity 10x/sec 1-message every 100ms Link Loss Criteria 0.5 sec 5-consecutive missed messages Proportional Output Info 12VDC PWM Freq. 1.5kHz Dither 70Hz Load 6.7Ω CAN Information J1939 Refer to J1939 Standard 17 Manual No: /30/2017

22 4.2 Safety Link Table 10. Safety Link Base Unit Safety Link ENABLED When any of the following occurs: Machine Stop is pressed HH unit goes out of range HH unit deactivates due to loss of power, inactivity timeout, or deliberate deactivation (off switch) Then, all latched outputs unlatch and all momentary outputs that are active deactivate. Upon activation of the HH, no outputs are allowed to be activated until all switches (unless masked) are first centered or returned to their neutral state. DISABLED When any of the following occurs: Machine Stop is pressed HH unit goes out of range HH unit deactivates due to loss of power, Inactivity timeout, or deliberate deactivation (off switch) Then all latched outputs remain latched but all momentary commands that are active deactivate. Note: If HH unit is powered on and a momentary command that was deactivated due to range is still active when the HH returns in range, the output will immediately be active again. X 4.3 Notes 1. The trigger is used to enable joystick functions. Operator may switch between joystick functions while the trigger is enabled. The trigger must be enabled again if there is no joystick activity for ten (10) seconds. 2. Air compressor remains on with loss of link; engine runs at high speed. 3. The Machine Stop latches off all functions. 4. Only one handheld can be paired with a base unit at a time. 18 Manual No: /30/2017

23 4.4 Base Unit I/O Configuration Table Base Unit Channel Configuration Pin Chan. Function 1 +VDC +VDC IN Type* xx-yy-zz Details Settings PLUG P1 2 M17 Unused 3 M9 Speed Hi LO-HS-LA S1 OR M12 Output remains on with loss of link Speed Lo LO-HS-UN S1 OR [S1+ if M12 is active] 4 M10 Engine Start LO-HS-M S3+ AND NOT S3 5 M11 Engine Kill/Stop LO-HS-M [S3 AND NOT S3+] OR *Output remains on for 10 sec. following M-STOP* M-Stop press 6 M12 Air Compressor On/Off LO-HS-LA S1+ Output remains on with loss of link LO-HS-UN S1+ 7 M13 Crane Hourmeter LO-HS-M M1 OR M2 OR M3 OR M4 OR M5 OR M6 OR M7 OR M8 8 M14 A2B/Overload LI-LS-M Active: VDC (<1V) Inactive: +VDC (>3V) or Floating 9 M15 Warning Out 1/Horn LO-HS-M S2+ OR M18 > 90% Pressure Input > 90% 10 M16 Warning Out 2/Horn LO-HS-M S2+ OR M18 > 100% Pressure Input > 100% 11 M18 Transducer Signal AI 4 20mA 0, 5000psi PLUG P2 12 VDC VDC IN 1 M5 Boom Up PWM JS1Y AND Trigger 2 M6 Boom Down PWM JS1Y+ AND Trigger 3 M7 Winch In PWM JS2Y AND Trigger 4 M8 Winch Out PWM JS2Y+ AND Trigger 5 CAN H Optional to PG 6 UMB PWR Optional to PG 7 +VDC +VDC IN 8 CAN L Optional to PG 9 M1 Boom Extend PWM JS2X+ AND Trigger 10 M2 Boom Retract PWM JS2X AND Trigger 11 M3 Rotate CCW PWM JS1X AND Trigger 12 M4 Rotate CW PWM JS1X+ AND Trigger Min. Max. 30% 60% Min. Max. 30% 62% Min. Max. 30% 60% Min. Max. 30% 60% Min. Max. 28% 55% Min. Max. 28% 55% Min. Max. 20% 50% Min. Max. 20% 50% Figure 13. Channel Types xx-yy-zz xx yy zz AI = Analog Input AO Analog Output LI Level Input LO Level Output P PWM HS High Side LS Low Side NA Not Applicable M Momentary LA Latching UN -- Unlatching Note: The trigger is used to enable joystick functions. Operator may switch between joystick functions while the trigger is enabled. The trigger must be enabled again if there is no joystick activity for ten (10) seconds 19 Manual No: /30/2017

24 4.5 Base Unit Mounting 102mm (4 ) centers 133mm (5.25 ) 7.4m (0.29 ) dia. 118mm (4.7 ) P1 P2 36mm (1.4 ) Figure Mounting Dimensions 20 Manual No: /30/2017

25 4.6 Base Unit Wiring P1 P2 Table 12 Figure P1 and P2 Pinout Table Base Unit Wiring Table Pin Signal Name Pin Signal Name P1:1 +VDC P2:1 M5: BOOM UP P1:2 M17: Proportional Out P2:2 M6: BOOM DOWN P1:3 M9: SPEED HI/LO P2:3 M7: WINCH IN P1:4 M10: ENGINE START P2:4 M8: WINCH OUT P1:5 M11: ENGINE STOP P2:5 OPTIONAL TO PG P1:6 M12: AIR COMPRESSOR ON/OFF P2:6 OPTIONAL TO PG P1:7 M13: CRANE HOURMETER P2:7 +VDC P1:8 M14: A2B/OVERLOAD P2:8 OPTIONAL TO PG P1:9 M15: WARNING 1/HORN P2:9 M1: EXTEND P1:10 M16: WARNING 2/HORN P2:10 M2: RETRACT P1:11 M18: TRANSDUCER SIGNAL P2:11 M3: ROTATE CCW P1:12 VDC P2:12 M4: ROTATE CW 21 Manual No: /30/2017

26 5.0 System Specifications 5.1 Handheld Remote Specifications Table Handheld Remote Specifications Item Power Description V in Batteries Battery Life Low V Shutdown Auto-shutdown +1.6V to +3.2VDC Four (4) AA (alkaline recommended) Minimum 100 hours 1.6VDC 10 min. of button inactivity Operating Temp -20 C to 55 C Environment (-4 F to 131 F) Storage Temp -40 C to 85 C (-40 F to 185 F) Humidity 0 to 100% Radio Frequency RF Power License Modulation Antenna MHz 100mW (max.) None required DSSS Internal Dimensions mm: 230.6x133.9x146.9; inch: 9.1 x 5.3 x 5.8 Enclosure Total Weight Durability Faceplate 3lbs High Impact Polymer case Polycarbonate LED Indicators (9) TX (Green) Blinking transmitting, no switch active Solid transmitting, switch active RX (Amber) Blinking receiving, no output of interest active Solid receiving, output of interest active ERR (Red) Indicates error with handheld remote BATT (Amber) Low battery indication 90 (Red) Flashing >100% Overload Setpoint Solid 90% Overload Setpoint 80 (Amber) Solid 80% & < 90% of Overload Setpoint 60 (Green) Solid 60% & <80% of Overload Setpoint 40 (Green) Solid 40% & <60% of Overload Setpoint 20 (Green) Solid 20% & <40% of Overload Setpoint Toggle Three 3-position spring return to center Control Switches Joystick Two (2) dual axis (X, Y) Trigger Proportional Stop Oversized mushroom style 2-position button 22 Manual No: /30/2017

27 5.2 Optional Handheld Remote Specifications Table 14. Optional Handheld Remote Specifications Item Power Description V in Batteries Battery Life Low V Shutdown Auto-shutdown +1.6V to +3.2VDC Four (4) AA (alkaline recommended) Minimum 100 hours 1.6VDC 10 min. of button inactivity Operating Temp -20 C to 55 C Environment (-4 F to 131 F) Storage Temp -40 C to 85 C (-40 F to 185 F) Humidity 0 to 100% Radio Frequency RF Power License Modulation Antenna MHz 100mW (max.) None required DSSS Internal Dimensions mm: 230.6x133.9x146.9; inch: 9.1 x 5.3 x 5.8 Enclosure Total Weight Durability Faceplate 3lbs High Impact Polymer case Aluminum LED Indicators (4) TX RX ERR BATT Blinking transmitting, no switch active Solid transmitting, switch active Blinking receiving, no output of interest active Indicates error with handheld remote Low battery indication Control Switches Toggle Trigger Mushroom Seven 3-position spring return to center Proportional Oversized Machine Stop 23 Manual No: /30/2017

28 5.3 Base Unit Specifications Table Base Unit Specifications Item Description Power Vin +7 to +28VDC Radio Environment Frequency License Modulation Antenna Operating Temp Storage Temp 100mW None required DSSS Internal Humidity 0 to 100% -20 C to 55 C (-4 F to 131 F) -40 C to 85 C (-40 F to 185 F) Vibration/Shock IEC Hz to 1.0g peak acceleration 10.0g peak shock acceleration +V1 +V3 Voltage normal indicators (solid when active) 1 (HTH) Health No faults (blinks once per second) 2 (RTX) RF TX RF message transmit (blinks when active) 3 (RRX) RF RX RF message receive (solid when active) Indicators (12) Enclosure Discrete Outputs/Inputs 4 (CTX) CAN TX CAN message transmit (blinks when active) 5 (CRX) CAN RX CAN message receive (blinks when active) 6 (OUT) *Output Any output active (solid when active) 7 (IN) *Input Any input active (solid active) 8 (ERR) *Error Base Unit fault (solid when active) *Also used during min/max adjustment. See Adjustment procedure for additional information. Dimensions 119mm x 133mm x 36mm (5.24 x 4.69 x 1.42 ) Durability High Impact Polymer Mounting Holes 7.4mm (0.29 ) dia. 102mm center-to-center (4 center-to-center) Sixteen FET Open Drain (high side) One 4 20mA Analog Inputs Current 2A max. per channel, 8A max. total Display LED Single row, four (4) character CAN Protocol J1939 I/O Assignments M1(Ch1) P2 9 M2 (Ch2) P2 10 M3 (Ch3) P2 11 M4 (Ch4) P2 12 M5 (Ch5) P2 1 M6 (Ch6) P2 2 M7 (Ch7) P2 3 M8 (Ch8) P2 4 M9 (Ch9) P1-3 M10(Ch10) P1 4 M11 (Ch11) P1 5 M12 (Ch12) P1 6 M13 (Ch13) P1 7 M14 (Ch14) P1 8 M15 (Ch15) P1 9 M16 (Ch16) P1 10 M17 (Ch17) P1 2 M18 (Ch18) P1-11 CANH P2 5 CANL P Manual No: /30/2017

29 6.0 Diagnostic Troubleshooting Table Base Unit LED Diagnostic Troubleshooting Indication +V1, +V2, +V3 (Power LEDs) Power LEDs not active Is +VDC input power present? Check input power polarity. TX/RX not active Check for obstructions preventing line-of-sight transmission. Check that the handheld remote is active. Re-associate the handheld remote to the base unit. Health LED blinking rapidly Indicates an internal problem. Out LED not active Check that the handheld LEDs are active when the appropriate buttons are pushed. ERR LED active solid ERR LED active blinking Check the outputs for loose wiring, etc. Active channel current consumption less than 1A typical. (This is not a problem in cases where less then 1A draw is a normal condition.) System or battery voltage May indicate a low battery voltage condition whereby the voltage has dropped below 8V and remains below 10V. May indicate an over-voltage condition (>28V) 25 Manual No: /30/2017

30 Table 17. Display Messages Display Message Meaning Occurs When A2B A2B Fault A2B switch is active BMDN BOOM DWN FAULT No connection BMUP BOOM UP FAULT No connection BMRT BOOM RET FAULT No connection BMEX BOOM EXT FAULT No connection WNDN WINCH DWN FAULT No connection WNUP WINCH UP FAULT No connection RCW ROT CW FAULT No connection RCCW ROT CCW FAULT No connection TRAN TRANSDUCER FAULT No connection NORF NO RADIO COMMS Loss of Link LBAT OVRV + VDC LOW +VDC HIGH Input voltage <8V The LBAT message will be displayed for about 8 seconds as long as the voltage has not risen to above 10V. As noted above, the base unit ERR LED will continue to blink as long as the voltage has not risen to above 10V. System voltage >28V As noted above, the base unit will continue to blink as long as the voltage remains above 28V. Caution! If you are in HIGH SPEED and unable to transition to LOW SPEED, this may be an indication that your Shift switch may be stuck. Cervis recommends that you shut down the handheld remote (M-STOP) and contact Cervis Technical Support at (724) Manual No: /30/2017

31 Appendix A: Exposure to Radio Frequency Energy SmaRT handheld remote units contain radio transceivers. When active, a handheld remote sends out radio frequency (RF) energy through its internal antenna. The SmaRT handheld remote complies with limits set by the FCC for operating distance from human tissue. Appendix B: Agency Identification Label Locations Note: The base unit label position is identical for both internal antenna and external antenna base units. Figure 16. Agency Identification Label Locations 27 Manual No: /30/2017

32 IOWA MOLD TOOLING CO., INC. P.O. Box 189 Garner, IA Tel: Fax: IMT reserves the right to make changes in engineering, design, specifications, add improvements or discontinue manufacturing at any time without notice or obligation. IMT and IMT LOGO are registered trademarks of Iowa Mold Tooling Co., Inc., Garner, IA, USA Iowa Mold Tooling Co., Inc. All Right Reserved. 28 Manual No: /30/2017