dv/dt filter compact plus Voltage Peak Limiter SINAMICS SINAMICS G120P dv/dt filter compact plus Voltage Peak Limiter Safety information 1 General 2

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3 dv/dt filter compact plus Voltage Peak Limiter SINAMICS SINAMICS G120P dv/dt filter compact plus Voltage Peak Limiter Operating Instructions Safety information 1 General 2 Mechanical installation 3 Electrical installation 4 Maintenance and servicing 5 Technical specifications 6 Control version V4.7 04/2016 A5E B AC

4 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: Trademarks WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Process Industries and Drives Postfach NÜRNBERG GERMANY A5E B AC P 04/2016 Subject to change Copyright Siemens AG All rights reserved

5 Table of contents 1 Safety information Warnings Components that can be destroyed by electrostatic discharge (ESD) General Mechanical installation Electrical installation Maintenance and servicing Technical specifications Operating Instructions, 04/2016, A5E B AC 5

6 Table of contents 6 Operating Instructions, 04/2016, A5E B AC

7 Safety information Warnings WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed Non-compliance with the fundamental safety instructions and residual risks stated in Chapter 1 of the Installation Manual for PM330 Power Modules can result in accidents with severe injuries or death. Adhere to the fundamental safety instructions. When assessing the risk, take into account residual risks. Note Use of copper cables for a UL-approved system For a UL-approved system use 60/75 C copper conductors only. Preconditions The persons responsible for the safety of the plant or system must ensure that the following conditions are met: Basic planning work for the system and all work relating to transportation, assembly, installation, commissioning, maintenance and repairs is carried out by qualified personnel and checked by responsible, suitably skilled personnel. The Operating Instructions and machine documentation are always available. The technical specifications regarding the applicable installation, connection, environmental, and operating conditions are always observed. The plant-specific assembly and safety guidelines are observed and personal protection equipment is used. Unqualified personnel are forbidden from using these machines and working near them. These Operating Instructions are intended for qualified personnel and only contain information and notes relating to the intended purpose of the machines. The Operating Instructions and machine documentation are written in different languages as specified in the delivery contracts. Operating Instructions, 04/2016, A5E B AC 7

8 Safety information 1.2 Components that can be destroyed by electrostatic discharge (ESD) Note Support by SIEMENS service centers We recommend engaging the support and services of your local Siemens service center for all planning, installation, commissioning and maintenance work. 1.2 Components that can be destroyed by electrostatic discharge (ESD) CAUTION Components sensitive to electrostatic charge The board contains components that can be destroyed by electrostatic discharge. These components can be easily destroyed if not handled properly. If you do have to use electronic boards, however, please observe the following: You should only touch electronic boards if absolutely necessary. When you touch boards, however, your body must be electrically discharged beforehand. Boards must not come into contact with highly insulating materials (such as plastic parts, insulated desktops, articles of clothing manufactured from man-made fibers). Boards must only be placed on conductive surfaces. Boards and components should only be stored and transported in conductive packaging (such as metalized plastic boxes or metal containers). If the packaging material is not conductive, the boards must be wrapped with a conductive packaging material (such as conductive foam rubber or household aluminum foil). The necessary ESD protective measures are clearly illustrated in the following diagram: a = conductive floor surface b = ESD table c = ESD shoes d = ESD overall e = ESD wristband f = cabinet ground connection g = contact with conductive flooring 8 Operating Instructions, 04/2016, A5E B AC

9 Safety information 1.2 Components that can be destroyed by electrostatic discharge (ESD) Image 1-1 ESD protective measures Operating Instructions, 04/2016, A5E B AC 9

10 Safety information 1.2 Components that can be destroyed by electrostatic discharge (ESD) 10 Operating Instructions, 04/2016, A5E B AC

11 General 2 Description The du/dt filter compact plus Voltage Peak Limiter comprises two components: the du/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage peaks and feeds back the energy into the DC link. The du/dt filter compact plus Voltage Peak Limiter is designed for use with motors for which the voltage strength of the insulation system is unknown or insufficient. du/dt filters compact plus Voltage Peak Limiters limit the voltage rate of rise du/dt to values < 1600 V/µs - and the typical voltage peaks to the following values according to limit value curve A acc. to IEC :2007: < 1150 V at Uline < 575 V < 1400 V at 660 V < Uline < 690 V. WARNING Fire hazard due to overheating because of inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in increased failures and reduced service lives of braking resistors. Maintain 100 mm ventilation clearances above and below the component. Always mount the du/dt filters compact plus Voltage Peak Limiter in a vertical, upright position, to enable cooling air to flow through the heat sink on the Voltage Peak Limiter from the bottom to the top. CAUTION Risk of burns due to high surface temperature of the du/dt filter compact The surface temperature of the dv/dt filters compact may exceed 80 C. You can get seriously burnt when touching the surface. Mount the du/dt filters compact so that they cannot be touched. If this is not possible, attach a clearly visible and understandable warning notice at hazardous positions. Operating Instructions, 04/2016, A5E B AC 11

12 General NOTICE Damage to the du/dt filter compact by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. Only use a du/dt filter compact that SIEMENS has approved for operation with SINAMICS. NOTICE Damage to the du/dt filter compact during continuous operation with low output frequencies Continuous operation at an output frequency less than 10 Hz can produce thermal overload and destroy the dv/dt filter. Do not operate the drive when using a dv/dt filter compact plus Voltage Peak Limiter continuously with an output frequency less than 10 Hz. You may operate the drive for a maximum load duration of 5 minutes at an output frequency less than 10 Hz, provided that you then select an operation with an output frequency higher than 10 Hz for a period of 5 minutes. NOTICE Damage to the du/dt filter compact if it is not activated during commissioning The du/dt filter compact may be damaged if it is not activated during commissioning. Activate the du/dt filter compact during commissioning via parameter p0230 = 2. The pulse frequency will then be limited automatically to permissible values following this. NOTICE Damage to the du/dt filter compact if a motor is not connected Du/dt filters compact which are operated without a motor being connected can be damaged or destroyed. Never operate a du/dt filter compact connected to the Power Module without a connected motor. Note Cable lengths Keep the connecting cables to the Power Module as short as possible (max. 5 m). Use an equivalent cable type when replacing the cables supplied. 12 Operating Instructions, 04/2016, A5E B AC

13 General Assignment of du/dt filter compact plus Voltage Peak Limiter and Power Module Table 2-1 Assignment of du/dt filter compact plus Voltage Peak Limiter and Power Module Power Module Rated power of the Power Module suitable du/dt filter compact plus Voltage Peak Limiter Line voltage V 3 AC 6SL3310-1PE33-0AA0 160 kw 6SL3000-2DE35-0EA0 6SL3310-1PE33-7AA0 200 kw 6SL3000-2DE35-0EA0 6SL3310-1PE34-6AA0 250 kw 6SL3000-2DE35-0EA0 6SL3310-1PE35-8AA0 315 kw 6SL3000-2DE38-4EA0 6SL3310-1PE36-6AA0 355 kw 6SL3000-2DE38-4EA0 6SL3310-1PE37-4AA0 400 kw 6SL3000-2DE38-4EA0 6SL3310-1PE38-4AA0 450 kw 6SL3000-2DE41-4EA0 6SL3310-1PE38-8AA0 500 kw 6SL3000-2DE41-4EA0 6SL3310-1PE41-0AA0 560 kw 6SL3000-2DE41-4EA0 Line voltage V 3 AC 6SL3310-1PG35-8AA0 500 kw 6SL3000-2DG38-1EA0 6SL3310-1PG36-5AA0 560 kw 6SL3000-2DG38-1EA0 6SL3310-1PG37-2AA0 630 kw 6SL3000-2DG38-1EA0 Operating Instructions, 04/2016, A5E B AC 13

14 General 14 Operating Instructions, 04/2016, A5E B AC

15 Mechanical installation 3 du/dt filter compact plus Voltage Peak Limiter Image 3-1 Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter, article no. 6SL3000-2DE35-0EA0 Operating Instructions, 04/2016, A5E B AC 15

16 Mechanical installation Image 3-2 Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter, article no. 6SL3000-2DE38-4EA0 16 Operating Instructions, 04/2016, A5E B AC

17 Mechanical installation Image 3-3 Dimension drawing of the du/dt filter compact plus Voltage Peak Limiter, Article Nos. 6SL3000-2DE41-4EA0 and 6SL3000-2DG38-1EA0: du/dt reactor Operating Instructions, 04/2016, A5E B AC 17

18 Mechanical installation Image 3-4 Dimension drawing of the du/dt filter compact plus Voltage Peak Limiter, Article Nos. 6SL3000-2DE41-4EA0 and 6SL3000-2DG38-1EA0: Voltage Peak Limiter 18 Operating Instructions, 04/2016, A5E B AC

19 Electrical installation 4 Interface overview Image 4-1 Interface overview of dv/dt filter compact plus Voltage Peak Limiter, article no. 6SL3000-2DE35-0EA0 Operating Instructions, 04/2016, A5E B AC 19

20 Electrical installation Image 4-2 Interface overview of dv/dt filter compact plus Voltage Peak Limiter, article no. 6SL3000-2DE38-4EA0 20 Operating Instructions, 04/2016, A5E B AC

21 Electrical installation Image 4-3 Interface overview of the du/dt filter compact plus Voltage Peak Limiter, Article Nos. 6SL3000-2DE41-4EA0 and 6SL3000-2DG38-1EA0: dv/dt reactor Operating Instructions, 04/2016, A5E B AC 21

22 Electrical installation Image 4-4 Interface overview of the du/dt filter compact plus Voltage Peak Limiter, Article Nos. 6SL3000-2DE41-4EA0 and 6SL3000-2DG38-1EA0: Voltage Peak Limiter Connection When connecting the du/dt filter compact plus Voltage Peak Limiter, you must take into account the following conditions to ensure that it functions correctly: Control cables must be routed separately from power cables. Power cables are the motor cable or the connecting cables from the DC link of the Power Module (terminals DCP/DCN) to the du/dt filter compact plus Voltage Peak Limiter. In particular, you must ensure that control cables and power cables are not routed in parallel in a joint cable raceway, even if all the cables are shielded. You must use shielded motor cables. The shield for the motor cable must be attached to the shield plate in the cabinet and motor housing. The ground wire for the motor must be fed directly back to the Power Module. 22 Operating Instructions, 04/2016, A5E B AC

23 Electrical installation Connection overview Image 4-5 Connecting the dv/dt filter compact plus Voltage Peak Limiter - integrated unit Image 4-6 Connecting the dv/dt filter compact plus Voltage Peak Limiter - separate components Operating Instructions, 04/2016, A5E B AC 23

24 Electrical installation Cable cross-sections For du/dt filters with separate Voltage Peak Limiter (Article Nos. 6SL3000-2DE41-4EA0 and 6SL3000-2DG38-1EA0) the connections between du/dt reactor and Voltage Peak Limiter are already attached to the Voltage Peak Limiter. Table 4-1 Cable cross-sections for connections between a du/dt filter and Power Module du/dt filter compact plus Voltage Peak Limiter Cross-section [mm²] Article No. 6SL3000-2DE35-0EA0 25 Article No. 6SL3000-2DE38-4EA0 50 Article numbers 6SL3000-2DE41-4EA0 and 6SL3000-2DG38-1EA0 95 Table 4-2 Connection cable enclosed for connecting dv/dt reactor and Voltage Peak Limiter Voltage Peak Limiter Article numbers 6SL3000-2DE41-4EA0 and 6SL3000-2DG38-1EA0 Cross-section [mm²] Lug for connecting 1U2 / 1V2 / 1W2 on the dv/dt reactor 70 M12 WARNING Risk of fire due to ground fault/short-circuit Inadequate installation of the cables to the Power Module compact DC link can result in a ground fault/short-circuit and place persons at risk as a result of the associated smoke and fire. Use the local installation regulations to avoid this fault. Protect the cables against mechanical damage. Also implement one of the following measures: Use cables with double insulation. Maintain adequate clearance, e.g. by using spacers. Lay the cables in separate cable ducts or conduits. Note Cable lengths Keep the connecting cables to the Power Module as short as possible (max. 5 m). Use an equivalent cable type when replacing the cables supplied. 24 Operating Instructions, 04/2016, A5E B AC

25 Electrical installation Tightening torques for screw connections The following tightening torques apply when tightening current-conducting connections (DC link connections, motor connections, busbars, cable lugs) and other connections (ground connections, protective ground connections, steel threaded connections/glands). Table 4-3 Tightening torques for screw connections Thread Ground connections, protective ground connections, steel threaded connections/glands Aluminum threaded connections/glands, plastic, busbars, cable lugs M6 10 Nm 6 Nm M8 25 Nm 13 Nm M10 50 Nm 25 Nm M12 88 Nm 50 Nm Operating Instructions, 04/2016, A5E B AC 25

26 Electrical installation 26 Operating Instructions, 04/2016, A5E B AC

27 Maintenance and servicing 5 Maintenance and service work cannot be carried out on the du/dt filter compact plus Voltage Peak Limiter. In the case of an error, full replacement is necessary. Operating Instructions, 04/2016, A5E B AC 27

28 Maintenance and servicing 28 Operating Instructions, 04/2016, A5E B AC

29 Technical specifications 6 General technical data Table 6-1 General technical data Product standard EN Specific technical data Table 6-2 Technical data for the, 380 V 480 V 3 AC, part 1 Article No. 6SL3000-2DE35-0EA0 2DE38-4EA0 Ithmax A Degree of protection IP00 IP00 Power loss - at 50 Hz - at 60 Hz Terminals - 1U1/1V1/1W1 - DCPS/DCNS - 1U2/1V2/1W2 - PE Max. permissible cable length between du/dt filter and motor Dimensions Width Height Depth kw kw m mm mm mm for M10 bolt for M8 screw for M10 bolt M6 screw for M12 bolt for M8 screw for M12 bolt M6 screw 100 (shielded) 150 (unshielded) Weight, approx. kg Operating Instructions, 04/2016, A5E B AC 29

30 Technical specifications Table 6-3 Technical data of the dv/dt filter compact plus Voltage Peak Limiter, 380 V V 3 AC, Part 2 Article No. 6SL3000-2DE41-4EA0 Ithmax A 1405 Degree of protection Power loss - At 50 Hz - At 60 Hz Max. permissible cable length between dv/dt filter and motor dv/dt reactor Terminals - 1U1/1V1/1W1-1U2/1V2/1W2 - PE Dimensions Width Height Depth kw kw m mm mm mm IP for 2 x M12 bolts for 2 x M12 bolts M6 screw Weight, approx. kg Voltage Peak Limiter Terminals - DCPS/DCNS - 1U2/1V2/1W2 - PE Dimensions Width Height Depth mm mm mm for M8 bolt for M8 bolt for M6 screw Weight, approx. kg (shielded) 150 (unshielded) 30 Operating Instructions, 04/2016, A5E B AC

31 Technical specifications Table 6-4 Technical data of the du/dt filters plus Voltage Peak Limiter, 3 AC 500 V 690 V Article number 6SL3000-2DG38-1EA0 Ithmax A 810 Degree of protection Power loss - at 50 Hz - at 60 Hz Max. permissible cable length between du/dt filter and motor du/dt reactor Terminals - 1U1/1V1/1W1-1U2/1V2/1W2 - PE Dimensions Width Height Depth kw kw m mm mm mm IP for 2 x M12 bolts for 2 x M12 bolts M6 screw Weight, approx. kg Voltage Peak Limiter Terminals - DCPS/DCNS - 1U2/1V2/1W2 - PE Dimensions Width Height Depth mm mm mm for M8 bolts for M8 bolts for M6 screw Weight, approx. kg (shielded) 150 (unshielded) Operating Instructions, 04/2016, A5E B AC 31

32 Technical specifications 32 Operating Instructions, 04/2016, A5E B AC

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