ATV32HD11N4 variable speed drive ATV32-11 kw V - 3 phase - with heat sink

Transcription

1 Product data sheet Characteristics ATV32HD11N4 variable speed drive ATV32-11 kw V - 3 phase - with heat sink Range of product Altivar 32 Product or component type Variable speed drive Product specific application Complex machines Assembly style With heat sink Component name ATV32 EMC filter Class C2 EMC filter integrated Supply number of phases 3 phases Power supply voltage V ( %) Motor power kw 11 kw at V 3 phases Motor power hp 15 hp at V 3 phases Line current 25.6 A for 500 V 3 phases 11 kw / 15 hp 36.6 A for 380 V 3 phases 11 kw / 15 hp Apparent power 31.7 kva at 500 V 3 phases 15 kw / 20 hp Maximum prospective line Isc 22 ka, 3 phases Nominal output current 27.7 A at 4 khz 500 V 3 phases 11 kw / 15 hp Maximum transient current 41.6 A for 60 s 3 phases 11 kw / 15 hp Speed drive output frequency Hz Nominal switching frequency 4 khz Maximum drive switching frequency khz adjustable Asynchronous motor control Flux vector control without sensor, standard Flux vector control without sensor - Energy Saving, NoLoad law Voltage/Frequency ratio, 2 points Voltage/Frequency ratio, 5 points Voltage/Frequency ratio - Energy Saving, quadratic U/f Type of polarization No impedance for Modbus Complementary Product destination Asynchronous motors Synchronous motors Power supply voltage limits V Power supply frequency Hz ( %) Power supply frequency limits Hz Speed range for asynchronous motor in open-loop mode Speed accuracy +/- 10 % of nominal slip for 0.2 Tn to Tn torque variation Torque accuracy +/- 15 % Transient overtorque 3 % of nominal motor torque Braking torque < 170 % with braking resistor Synchronous motor control profile Vector control without sensor Regulation loop Adjustable PID regulator Motor slip compensation Adjustable % Automatic whatever the load Not available in voltage/frequency ratio (2 or 5 points) 1 The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Main

2 Diagnostic 1 LED red presence of drive voltage 1 LED red presence of drive fault 1 LED green presence of CANopen run 1 LED red presence of CANopen error 1 LED blue presence of bluetooth Output voltage <= power supply voltage Insulation Electrical between power and control Electrical connection Control screw terminal mm² / AWG18...AWG14 Motor/Braking resistor removable screw terminals mm² / AWG8...AWG6 Power supply screw terminal mm² / AWG8...AWG6 Tightening torque Control 0.5 N.m / 4.4 lb/ft Motor/Braking resistor 1.2 N.m / 10.6 lb/ft Power supply 1.2 N.m / 10.6 lb/ft Supply Internal supply for reference potentiometer (1 to 10 kohm), 10.5 V DC +/- 5 %, 10 ma for overload and short-circuit protection Analogue input number 3 Analogue input type AI1 voltage V DC, impedance Ohm, resolution 10 bits AI2 bipolar differential voltage +/- 10 V DC, impedance Ohm, resolution 10 bits AI3 current ma (or 4-20 ma, x-20 ma, 20-x ma or other patterns by configuration), impedance 250 Ohm, resolution 10 bits Sampling time AI1, AI2, AI3 2 ms for analog input(s) AO1 2 ms for analog input(s) Maximum response time LI1...LI6 8 ms, tolerance +/- 0.7 ms for logic output(s) R1A, R1B, R1C 2 ms for relay output(s) R2A, R2C 2 ms for relay output(s) Absolute accuracy precision AI1, AI2, AI3 +/- 0.5 % for a temperature of 25 C AI1, AI2, AI3 +/- 0.2 % for a temperature of C AO1 +/- 1 % for a temperature of 25 C AO1 +/- 2 % for a temperature of C Linearity error AI1, AI2, AI3 +/ % of maximum value AO1 +/- 0.3 % Analogue output number 1 Analogue output type AO1 software-configurable voltage V, impedance 470 Ohm, resolution 10 bits AO1 software-configurable current ma, impedance 800 Ohm, resolution 10 bits Discrete output number 3 Discrete output type LO logic R1A, R1B, R1C configurable relay logic NO/NC, electrical durability cycles R2A, R2B configurable relay logic NO, electrical durability cycles Minimum switching current Configurable relay logic 5 ma at 24 V DC Maximum switching current R1 on resistive load, 3 A at 250 V AC, cos phi = 1, R1 on resistive load, 4 A at 30 V DC, cos phi = 1, R1, R2 on inductive load, 2 A at 250 V AC, cos phi = 0.4, R1, R2 on inductive load, 2 A at 30 V DC, cos phi = 0.4, R2 on resistive load, 5 A at 250 V AC, cos phi = 1, R2 on resistive load, 5 A at 30 V DC, cos phi = 1, Discrete input number 7 Discrete input type LI1...LI4 programmable (sink/source) V DC, with level 1 PLC LI5 programmable as pulse input 20 kpps V DC, with level 1 PLC LI6 switch-configurable PTC probe V DC STO safe torque off V DC, impedance 1500 Ohm Discrete input logic LI1...LI6 negative logic (sink), > 19 V (state 0), < 13 V (state 0) LI1...LI6 positive logic (source), < 5 V (state 0), > 11 V (state 0) Acceleration and deceleration ramps CUS S U Deceleration ramp adaptation Deceleration ramp automatic stop DC injection linear Ramp switching Braking to standstill By DC injection Protection type Input phase breaks drive Overcurrent between output phases and earth drive Overheating protection drive Short-circuit between motor phases drive Thermal protection drive 2

3 Communication port protocol CANopen Modbus Type of connector 1 RJ45 for Modbus/CANopen on front face Physical interface 2-wire RS 485 for Modbus Transmission frame RTU for Modbus Number of addresses for CANopen for Modbus Method of access Slave for CANopen Marking CE Operating position Vertical +/- 10 degree Width 180 mm Height 404 mm Depth 232 mm Product weight 8.7 kg Option card Communication card CANopen daisy chain Communication card CANopen open style Communication card Profibus DP V1 Communication card DeviceNet Communication card Ethernet/IP Environment Noise level 43 db conforming to 86/188/EEC Electromagnetic compatibility 1.2/50 μs - 8/20 μs surge immunity test conforming to IEC level 3 Conducted radio-frequency immunity test conforming to IEC level 3 Electrical fast transient/burst immunity test conforming to IEC level 4 Electrostatic discharge immunity test conforming to IEC level 3 Radiated radio-frequency electromagnetic field immunity test conforming to IEC level 3 Voltage dips and interruptions immunity test conforming to IEC Standards EN/IEC EN/IEC EN class A group 1 EN environments 1 category C2 EN environments 2 category C2 Product certifications C-Tick CSA GOST NOM 117 UL Pollution degree 2 conforming to EN/IEC Degree of protection IP20 conforming to EN/IEC Vibration resistance 1 gn (f = Hz) conforming to EN/IEC mm peak to peak (f = Hz) conforming to EN/IEC Shock resistance 15 gn for 11 ms conforming to EN/IEC Relative humidity % without condensation conforming to IEC % without dripping water conforming to IEC Ambient air temperature for operation C without derating C with derating factor Ambient air temperature for storage C Operating altitude m with current derating 1 % per 100 m 1000 m without derating 3

4 Product data sheet Presentation ATV32HD11N4 Presentation The Altivar 32 drive is a frequency inverter for V three-phase asynchronous and synchronous motors rated from 0.18 to 15 kw. By taking account of constraints on product setup and use right from the design stage, we are able to simplify its integration into industrial machines. The Altivar 32 drive features more than 150 functions and is robust, compact and easy to install. Up to 4 kw, the Altivar 32 drive is 45 or 60 mm wide, saving a considerable amount of space in an installation. It has also been designed to be mounted side by side or on its side in densely-packed or shallow enclosures. The Altivar 32 drive also offers functions which satisfy the demands of specific applications: The safety function guarantees a high level of safety (SIL 2 according to standard IEC 61508) comparable with performance level d (PL d) according to ISO/EN /-2. The ATV Logic function offers simple control system functions (Boolean, arithmetical operations, comparators, etc.). With various communication cards available as options, the Altivar 32 drive integrates perfectly into the main control system architectures. The Altivar 32 drive includes various motor control profiles for three-phase asynchronous motors. It also features a special control profile for permanent magnet synchronous motors. Being compact and highly energy efficient, these motors are particularly suitable for conveying applications. 4

5 Product data sheet Technical Description ATV32HD11N4 Functions Hoisting: dedicated functions Brake logic control High speed hoisting Rope slack Master - slave External weight measurement Output contactor command Limit switches management Load sharing Handling: dedicated functions Parameters set switching Multi motors - Multi configurations Load sharing Limit switches management Brake control Preset speeds, +/- speed Positioning by sensors Line contactor command Jog operation Packing: dedicated functions Positioning by sensors Parameters set switching Multi motors - Multi configurations References operation Textile Machines: dedicated functions Traverse control Torque monitoring PI Speed regulation Jog operation Woodworking Machines: dedicated functions Fast stop Line contactor command High Inertia Machines: dedicated functions Preset speeds Parameters set switching ENA system Long ramps Process Control Machines: dedicated functions PID Regulator +/- speed, +/- speed around a reference Parameters set switching 5

6 Standard functions Reference switching Reference operations (summing, subtracting, multiplying) Ramps (Linear, U, S, customized) Ramp switching Fast stop, free wheeling DC injection Jog Preset speeds (16 possible) +/- speed 2 wire/3 wire command Inhibition of reverse operation Frequency, reference, current, thermal state, HSP attained Catch on the fly Inhibition of faults Sink / Source Switch Configuration (SW1) DANGER UNINTENDED EQUIPMENT OPERATION When switch SW1 is set to "Sink Int" or "Sink Ext", the COM terminal must never be connected to ground or to protective ground. There is a risk of unintended equipment operation on the first insulation fault. Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation of drive functions. Protect the signal conductors against damage that could result in unintentional conductor grounding. Follow NFPA 79 and EN guidelines for proper control circuit grounding practices. Failure to follow these instructions will result in death or serious injury. CAUTION RISK OF BODY INJURY Use a screwdriver to change the position of the switch. Failure to follow these instructions can result in equipment damage. The logic input switch (SW1) is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs. To access to SW1, open the control terminals door: Set the switch to Source (factory setting) if using PLC outputs with PNP transistors. Set the switch to Sink Int or Sink Ext if using PLC outputs with NPN transistors. Switch SW1 set to Source position Switch SW1 set to Source position and use of an external power supply for the LIs Switch SW1 set to Sink Int position 6

7 Switch SW1 set to Sink Ext position 7

8 Product data sheet Dimensions Drawings Dimensions and Weight Dimensions Size D 8 ATV32HD11N4

9 Weight kg (14.88 lb) Dimensions and Weight 9

10 Dimensions Size D - with EMC plate Weight 7.00 kg (15.40 lb) 10

11 Product data sheet Mounting and Clearance ATV32HD11N4 Mounting and Temperature Conditions CAUTION RISK OF DAMAGE TO THE DRIVE Follow mounting recommendations described in this document. Failure to follow these instructions can result in equipment damage. (1) Minimum value corresponding to thermal constraints. Install the drive vertically, at ± 10. Fix it on the mounting surface using M5 screws with captive washer. Do not place it close to heating elements. Leave sufficient free space so that the air required for cooling purposes can circulate from the bottom to the top of the drive. Free space in front of the drive: 10 mm (0.39 in.) minimum. The use of washers is recommended with all mounting screws. Mounting Types CAUTION RISK OF DAMAGE TO THE DRIVE Follow mounting recommendations described in this document. Failure to follow these instructions can result in equipment damage. Drive operation is suitable at surrounding air temperature less or equal to 50 C (122 F), for a switching frequency of 4 khz, for use in continuous operation. Above this temperature, up to 60 C (140 F), or if operation above 4 khz needs to be continuous, the nominal drive current should be derated according to the derating curves. Above 4 khz, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise. Derating Curves Derating curve for the nominal drive current (In) as a function of temperature and switching frequency. 11

12 Long Time Storage CAUTION RISK OF DERATED PERFORMANCE DUE TO CAPACITOR AGING The product capacitor performances after a long time storage above 2 years can be degraded. In that case, before using the product, apply the following procedure: Use a variable AC supply connected between L1 and L2 (even for ATV32 N4 references). Increase AC supply voltage to have: 25% of rated voltage during 30 min 50% of rated voltage during 30 min 75% of rated voltage during 30 min 100% of rated voltage during 30 min Failure to follow these instructions can result in equipment damage. 12

13 Product data sheet Connections and Schema ATV32HD11N4 Wiring Recommendations DANGER HAZARD OF FIRE OR ELECTRIC SHOCK To avoid overheating or loss of contact, connections must be carried out according to the cable sizes and tightening torques given in this document. The use of multi-wire cable without a lug is forbidden for the mains connection. On sizes A and B, the stripping length of the output power and braking resistor cables must be shorter than10 mm (0.39 in.). Carry-out a pull out test to check that terminal screws are correctly tighten. Failure to follow these instructions will result in death or serious injury. Power and Circuit Protection The drive must be grounded to conform with the regulations concerning high leakage currents (over 3.5 ma). Where local and national codes require upstream protection by means of a residual current device, use a type A device for single-phase drives and a type B device for three-phase drives as defined in the IEC Standard Choose a suitable model integrating: High frequency current filtering, A time delay that helps to prevent tripping caused by the load from stray capacitance on power-up. The time delay is not possible for 30 ma devices; in this case, choose devices with immunity against nuisance tripping. If the installation includes several drives, provide one "residual current device" per drive. Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs, measuring apparatus, video, telephone). If you are using cables longer than 50 m (164 ft.) between the drive and the motor, add output filters (for more details please refer to the catalog). Control Keep the control circuits away from the power cables. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.), connecting the shielding to ground at each end. Connection Diagrams Single or Three-phase Power Supply - Diagram with Line Contactor Connection diagrams conforming to standards EN category 1 and IEC/EN capacity SIL1, stopping category 0 in accordance with standard IEC/EN (1) (3) Line choke (if used) Fault relay contacts, for remote signaling of drive status 13

14 Single or Three-phase Power Supply - Diagram with Switch Disconnect Connection diagrams conforming to standards EN category 1 and IEC/EN capacity SIL1, stopping category 0 in accordance with standard IEC/EN (1) (3) Line choke (if used) Fault relay contacts, for remote signaling of drive status Diagram with Preventa Safety Module (Single Torque Off Function) Connection diagrams conforming to standards EN category 3 and IEC/EN capacity SIL2, stopping category 0 in accordance with standard IEC/EN When the emergency stop is activated, the drive power supply is cut immediately and the motor stops in freewheel, according to category 0 of standard IEC/EN A contact on the Preventa XPS AC module must be inserted in the brake control circuit to engage it safely when the STO (Safe Torque Off) safety function is activated. (1) (2) (3) Line choke (if used) It is essential to connect the shielding to the ground. Fault relay contacts, for remote signaling of drive status The STO safety function integrated into the product can be used to implement an "EMERGENCY STOP" (IEC ) for category 0 stops. With an additional, approved EMERGENCY STOP module, it is also possible to implement category 1 stops. STO function The STO safety function is triggered via 2 redundant inputs. The circuits of the two inputs must be separate so that there are always two channels. The switching process must be simultaneous for both inputs (offset < 1 s). The power stage is disabled and an error message is generated. The motor can no longer generate torque and coasts down without braking. A restart is possible after resetting the error message with a "Fault Reset". The power stage is disabled and an error message is generated if only one of the two inputs is switched off or if the time offset is too great. This error message can only be reset by switching off the product. Diagram without Preventa Safety Module Connection diagrams conforming to standards EN category 2 and IEC/EN capacity SIL1, stopping category 0 in accordance with standard IEC/EN

15 The connection diagram below is suitable for use with machines with a short freewheel stop time (machines with low inertia or high resistive torque). When the emergency stop is activated, the drive power supply is cut immediately and the motor stops in freewheel, according to category 0 of standard IEC/EN (1) (2) (3) Line choke (if used) It is essential to connect the shielding to the ground. Fault relay contacts, for remote signaling of drive status The STO safety function integrated into the product can be used to implement an "EMERGENCY STOP" (IEC ) for category 0 stops. Functions of the Power Terminals Terminal Function Ground terminal R/L1 - S/L2 - T/L3 Power supply PB Output to braking resistor PBe Output to braking resistor (+ polarity) PA/+ DC bus + polarity PC/- DC bus - polarity U/T1 - V/T2 - W/T3 Outputs to the motor Arrangement and Characteristics of the Power Terminals Input power Output power and braking resistor Wires size Tightening torque Wires size Tightening torque Min. Max. Min. to Max. Min. N.m mm 2 2 mm mm (AWG) (AWG) (lbf.in) (8) (6) 2 Max. 2 mm Min. to Max. N.m (AWG) (AWG) (lbf.in) 1.2 to to 1.5 (10.6 to 13.3) (8) (6) (10.6 to 13.3) Control Connection Diagram in Source Mode 15

16 (1) Reference potentiometer SZ1RV1202 (2.2 kω) or similar (10 kω maximum) Arrangement of the Control Terminals Control terminals Wire size Minimum (1) Maximum Tightening torque mm (AWG) mm (AWG) N.m (lbf.in) R1A, R1B, R1C, R2A, R2C 0.75 (18) 1.5 (16) 0.5 (4.4) All other terminals 0.5 (20) 1.5 (16) 0.5 (4.4) 2 (1) 2 The value in bold corresponds to the minimum wire gauge to permit secureness. Operation on an IT System IT system: Isolated or impedance grounded neutral. Use a permanent insulation monitor compatible with nonlinear loads, such as a XM200 type or equivalent. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read and understand the precautions in "before you begin" chapter, before performing the procedure in this section. Failure to follow these instructions will result in death or serious injury. ATV32 drives have a built-in EMC filter. As a result they exhibit leakage current to ground. If the leakage current creates compatibility problems with your installation (residual current device or other), then you can reduce the leakage current by opening the IT jumper as shown below. In this configuration EMC compliance is not guaranteed. 16