AS-i Safety Relay Output Module with Diagnostic Slave and 1 EDM Input
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1 Safety + standard I/O in one module Safety relay output with galvanically isolated contact sets, approved up to 230 V IEC SIL 3, EN ISO /PLe Kat 4, EN SIL 3 Protection category IP20 (Figure similar) Figure Type Housing Inputs digital, EDM (1) Outputs Safety, SIL 3, cat 4 Input voltage (sensor supply.) (2) Output voltage (actuator supply.) (3) address (4) Article no. IP20, 22,5 mm x 114 mm, 4x 1 single slave 4 x COMBICON, COMBICON 1 EDM 1 release circuit; 2 x relay out of + 1 AB slave Safety BWU2045 (1) Inputs digital, EDM An externally connected relay (contactor) can be connected via a feedback loop to the Safety Monitor for monitoring purposes. (2) Input voltage (sensor supply): inputs are supplied by or by AUX (auxiliary 24 V power). If supplied by, inputs shall not be connected to earth or to external potential. (3) Output voltage (actuator supply): outputs are supplied by or by AUX (auxiliary 24 V power). If supplied by, outputs shall not be connected to earth or to external potential (4) address: 1 AB Slave (max. 62 AB Slaves/ network), 2 AB Slaves (max. 31 modules with 2 AB Slaves), Single Slaves (max. 31 Single Slaves/ network), mixed use allowed. For modules with two slaves the second slave is turned off as long as the first slave is addressed to address "0". Upon request, slaves are available with specific Slave profiles. We reserve the right to change any data Mannheim, page 1
2 Article no. BWU2045 Connection connection COMBICON plugs, push-in terminals (1) Periphery connection COMBICON plugs, push-in terminals (1) Length of connecting cable I/O: max. 15 m (2) Profile S-7.A.E (ID1=5 default), value adjustable Address 1 Single Slave + 1 AB Slave Required master profile M3 As of specification 2.1 Operating voltage 30 V DC (18 31,6 V) Max. current consumption < 200 ma Inputs Number 1 diagnostic + 1 EDM Switching current 15 ma (T = 100 μs), continuously 4 ma at 24 V Power supply out of Power supply of attached 90 ma sensors External device monitoring (EDM) Output Number (1) see table wiring instructions (2) Loop resistance 150 Ω supplied out of, approx. 24 V, approx. 10 ma 1 relay output max. contact load: 3 A DC-13 at 24 V or 3 A AC-15 at 230 V protection via external fuse, max. 4 A semi time-lag type E max. 3 A 20 A for 20 ms Max. output current Max. inrush current Number of switching operations Usage category AC1: 230 V/3 A (ca. 150 x 10 3 cycles) (EN / AC 15: 230 V/3 A (ca. 80 x 10 3 cycles) EN ) DC 1: 24 V/3 A (ca. 500 x 10 3 cycles) DC 13: 24 V/3 A/0,1 Hz (ca. 50 x 10 3 cycles) Display LED I1... In (yellow) state of inputs I1... I3 LED 1.Y1 (yellow) state of EDM input 1.Y1 LED ASI (green) voltage ON LED FAULT (red) fault LED OUT (yellow) for definition see table "Diagnostic (device color)" LED ALARM (red) PLC indicates alarm Environment Applied standards IEC SIL 3 EN ISO PLe cat 4 EN SIL 3 EN Operating height max m Ambient temperature -30 C C (3), no condensation permitted Storage temperature -25 C C Relative humidity max. 90% (40 C), no condensation permitted Pollution degree 2 Protection category IP20 Housing plastic, Din-rail mounting Voltage of insulation 6 kv Weight 149 g Dimensions (L / W / H in mm) 22,5 / 99 / 114 page 2 Mannheim, We reserve the right to change any data
3 (3) temperature range up to -30 C from Ident.No Wiring instructions Push-in terminals General Nominal cross section 2,5 mm 2 Conductor cross section Conductor cross section solid 0,2... 2,5 mm 2 Conductor cross section 0,2... 2,5 mm 2 flexible Conductor cross section flexible, with ferrule 2 conductors with same cross section, stranded, with TWIN ferrules AWG Stripped insulation length 10 mm without plastic sleeve: 0,2... 2,5 mm 2 with plastic sleeve: 0, ,5 mm 2 without plastic sleeve: 0,5... 1,5 mm 2 Diagnostic operation ID1 = 5 hex (default) Programming instructions (Bit values of inputs/outputs, Diagnostic Slave) Bit output O0 1: Alarm LED on 0: Alarm LED off O1 Parameter P1=1 Parameter 1: output controlled by safety release 0: inhibits output on irrespective of safety release Bit input O2 I2 O3 inexistent I3 1.Y1 I0 I1 Diagnostic (for definition see table Diagnostics (device colors) ) Diagnostic (device colors) Value Color Description State change LED "Out" 0 green output on on 1 green flashing 2 yellow restart inhibit auxiliary signal 2 1 Hz 3 yellow flashing 4 red output off off 5 red flashing waiting for "reset of error condition" auxiliary signal 1 8 Hz 6 gray internal error, such as "fatal error" only via "Power ON" on device all LEDs flashing 7 green/yellow output released, but not switched on switching-on by setting of O1 off Programming instructions Diagnostic Slave (bit values of the parameter) Bit P1 P1=1 safety output controlled by safety release only safety output controlled by output O1 in addition to safety release Bit P2 P2=1 LED I3: safety release P2=0 LED I3: state of I3 Bits P0, P3: We reserve the right to change any data Mannheim, page 3
4 Release (Diagnostic Slave) changes the function of output bit O1 P1=1 (default) P1=1 Safety Relay Output Module, safety release from the safety monitor not received received 3 standard inputs instead of diagnostic ID1=7 hex, connection of sensors The configuration using 3 standard inputs is not advisable, as there is no diagnostic information available in this mode of operation! Programming instructions (Bit values of inputs/outputs AB-Slave) Bit output O0 1: Alarm LED on 0: Alarm LED off O1 Parameter P1=1 Parameter I1 I2 1: output controls by safety release 0: inhabits output on irrespective of safety release Bit input O2 I2 Parameter P2=0 Parameter P2=1 O3 inexistent I3 1.Y1 I0 I1 I3 1: feedback for user: safety release on 0: feedback for user: safety release off Programming instructions AB slave (bit values of the parameter) Bit P1 P1=1 safety output controlled by safety release only safety output controlled by output O1 in addition to safety release Bit P2 P2=1 feedback: safety release at bit I2 / LED I3 P2=0 input I3 at bit I2 Bits P0, P3 Release parameter (AB slave) changes the function of output bit O1 P1=1 (default) P1=1 Safety Relay Output Module, safety release from the safety monitor not received received page 4 Mannheim, We reserve the right to change any data
5 Operating elements and clamp assignment Freigabe (Release) + - I 1 I 2 I 3 1.Y1 F-Logik (F-Logic) Freigabe (Release) Eingänge (Inputs) Clamps/Switch Description I1, I2, I3 standard inputs I1, I2 and I3 1.13, 1.14 safety output contact set , 1.24 safety output contact set 2 I-, I+ supply voltage for inputs (out of ) 1.Y1 EDM / input for electronic device monitoring +, network connection ADDR addressing socket PRG protective mode not possible. Programming of safety-related address enabled RUN protective mode possible. Programming of non safety-related address enabled LEDs State Signal / Description ASI (green) no operating voltage 1Hz operating voltage present, safety-related address and/or AB address is 0 operating voltage present FAULT (red) communication OK no data exchange with AB slave and/or safety-related address is 0 OUT (yellow) output relays contacts open 1Hz 8Hz restart inhibit, waiting for the start signal, the output relays switch-on after the start signal device is in unlockable error state. Waiting for "reset of error condition signal". After receiving this signal the device follows up with normal operation. output relays contacts closed ALARM (red) output bit A0 is not set output bit A0 is set I1, I2, I3, 1.Y1 (yellow) the corresponding input is not connected (mode standard inputs) or release has not been issued (I3, diagnostic mode) the corresponding input is connected (mode standard inputs) or release has not been issued (I3, diagnostic mode) (running light) switch is adjust to PRG position LED ON LED flashing LED OFF In case all LEDs are blinking simultaneously in fast rhythm a fatal error has been detected. This message is reset by a short-run disconnection of the power supply (Power On Reset). Accessories: Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539) Double level push-in terminals kit for and AUX (art. no. BW3420) We reserve the right to change any data Mannheim, page 5
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